Bridge concrete anti-collision guardrail spraying maintenance support device

The design of the bridge concrete crash barrier spray curing support device has enabled all-round automatic spray curing, which solves the shortcomings of traditional manual curing, improves concrete quality and device stability, and reduces manual input.

CN223793480UActive Publication Date: 2026-01-13CHINA RAILWAY ERJU 1ST ENG CO
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Patent Information

Application Number
CN202423162321.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-01-13
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Traditional manual maintenance cannot be carried out 24 hours a day without interruption, which makes it difficult to guarantee the quality of concrete crash barriers, increases the workload and requires a large amount of manpower.

Method used

Design a bridge concrete crash barrier spray curing support device, including a main water supply pipe, spray branch pipes and omnidirectional nozzles, to achieve all-round curing through automatic spraying, and combine with a snap-on bracket to improve stability and prevent the device from shaking.

Benefits of technology

It achieves automated spray curing, reduces manual labor, ensures concrete quality, avoids cracking, and enhances the stability of the equipment in strong winds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of support devices, in particular to a spraying maintenance support device for a bridge concrete anti-collision guardrail. According to the technical scheme, the concrete anti-collision guardrail comprises a concrete anti-collision guardrail body and a water tank and further comprises a main water supply pipe, the main water supply pipe is fixedly communicated with a plurality of sets of spraying branch pipes, the top of the guardrail body is provided with a plurality of sets of support assemblies used for supporting the main water supply pipe, and each support assembly comprises a buckle support and an installation piece fixedly installed on the top of the guardrail body. The device is simple in structure and convenient and fast to operate, all-directional spraying maintenance on the guardrail is achieved, the concrete maintenance quality of a bridge anti-collision wall can be well protected, and the situation that the surface of concrete cracks is effectively avoided; meanwhile, the stability of the buckle support for supporting the main water supply pipe is improved, the overall wind resistance of the support device is enhanced, the device is prevented from shaking and displacing in strong wind weather, and it is ensured that spraying maintenance is conducted normally.
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Description

Technical Field

[0001] This utility model relates to the field of support device technology, and in particular to a support device for spraying and curing concrete guardrails for bridges. Background Technology

[0002] Currently, reinforced concrete guardrails are the primary type used for bridge safety in China. The construction quality of these concrete crash barriers directly impacts bridge safety during operation. A crucial step in ensuring the quality of crash barrier construction is concrete curing. Inadequate curing can easily lead to concrete cracking, requiring secondary repairs, increasing workload, and compromising the quality of the crash barrier. Currently, the curing of concrete crash barriers in Chinese bridges is mostly done manually. Traditional manual curing requires regular, scheduled work and cannot provide 24-hour continuous maintenance, resulting in significant labor costs. Therefore, we propose a spray curing support device for bridge concrete crash barriers. Summary of the Invention

[0003] The purpose of this utility model is to address the problem that traditional manual maintenance in the background technology requires regular manual maintenance, which cannot achieve uninterrupted maintenance for hours and involves a large amount of manual labor. The present invention proposes a spray curing support device for bridge concrete anti-collision guardrails.

[0004] The technical solution of this utility model: A bridge concrete crash barrier spray curing support device, including a concrete crash barrier and a water tank, and further comprising:

[0005] The main water supply pipe has a connecting pipe connected to the water tank on one side, and a water pump is installed on the connecting pipe. Multiple sets of spray branch pipes are fixedly connected to the main water supply pipe.

[0006] The top of the guardrail is provided with several sets of bracket assemblies for supporting the main water supply pipe. The bracket assembly includes a snap-on bracket and an installation component that is fixedly installed on the top of the guardrail.

[0007] Optionally, each set of spray branch pipes includes an inner spray branch pipe, an outer spray branch pipe and a wall-top spray branch pipe, and an omnidirectional nozzle is fixedly connected to the side of the inner spray branch pipe, the outer spray branch pipe and the wall-top spray branch pipe away from the main water supply pipe.

[0008] Optionally, the distance between the inner spray branch pipe, the outer spray branch pipe and the wall-top spray branch pipe is 8-12 cm, the distance between each group of spray branch pipes is 45-55 cm, the main water supply pipe is a PVC pipe with a diameter of 45-50 mm, and the spray branch pipe is a flexible hose with a diameter of 10-20 mm.

[0009] Optionally, the buckle bracket includes a semi-circular support for placing the main water supply pipe, a connecting rod fixedly installed at the bottom of the semi-circular support, and a connecting member movably installed at the top of the guardrail, wherein the connecting member is fixedly installed at the bottom of the connecting rod.

[0010] Optionally, the buckle bracket is welded from round steel or threaded steel bars, and a reinforcing frame is slidably installed on both sides of the buckle bracket. The mounting component is provided with a locking block for fixing the reinforcing frame.

[0011] Optionally, both sides of the connecting rod are fixedly installed with sliding grooves, and a slider fixedly connected to the reinforcing frame is slidably installed in the sliding grooves. The top of the mounting component is provided with a slot into which the reinforcing frame can be inserted.

[0012] Optionally, the bottom of the reinforcing frame is provided with slots on both sides for inserting the card blocks, and a sliding member is fixedly installed on the bottom of each card block. A first rectangular slot and a second rectangular slot are respectively provided on both sides of the slot for the card blocks and the sliding members to pass through.

[0013] Optionally, a guide rod is fixedly installed between the second rectangular grooves, the sliding member is slidably sleeved on the guide rod, and a spring is fixedly connected between the sliding members, the spring being sleeved on the outside of the guide rod.

[0014] In summary, this application includes at least one of the following beneficial technical effects:

[0015] This utility model has a simple structure and is easy to operate. It automatically sprays and maintains the guardrail in all directions through the top spray branch pipe, inner spray branch pipe, outer spray branch pipe and omnidirectional nozzle. This reduces manual labor, better protects the concrete curing quality of the bridge crash barrier, and effectively avoids cracking of the concrete surface.

[0016] The reinforcement frame further improves the stability of the buckle bracket in supporting the main water supply pipe, enhances the overall wind resistance of the bracket device, prevents the device from shaking or shifting in strong winds, and ensures the normal operation of spray maintenance. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of this utility model is provided;

[0018] Figure 2 A side view of the spray branch pipe in this utility model is provided;

[0019] Figure 3 A schematic diagram of the buckle bracket in this utility model is provided;

[0020] Figure 4 for Figure 3 A magnified schematic diagram of the structure at point A in the middle.

[0021] Reference numerals: 1. Guardrail; 2. Main water supply pipe; 3. Connecting pipe; 4. Water tank; 5. Water pump; 6. Buckle bracket; 61. Semi-circular support; 62. Connecting rod; 63. Connector; 64. Slide groove; 7. Spray branch pipe; 71. Inner spray branch pipe; 72. Outer spray branch pipe; 73. Wall top spray branch pipe; 8. Spring; 9. Guide rod; 10. Omnidirectional sprinkler head; 11. Reinforcing frame; 111. Slot; 12. Mounting component; 121. Groove body; 122. First rectangular groove; 123. Second rectangular groove; 13. Locking block; 14. Sliding component. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0023] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0024] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example

[0029] like Figures 1 to 4 As shown, the present invention proposes a bridge concrete crash barrier spray curing support device, including a concrete crash barrier 1 and a water tank 4. The construction length of the crash barrier 1 is generally 10m. The main water supply pipe 2, spray branch pipes 7 and omnidirectional nozzles 10 are installed on the bridge deck in advance. Each section is 2-3m long. When carrying out the next concrete curing, this device can be directly transferred to the corresponding position without repeated installation. The structure is simple and the operation is convenient. It also includes a main water supply pipe 2. One side of the main water supply pipe 2 is connected to a connecting pipe 3 connected to the water tank 4. A water pump 5 is installed on the connecting pipe 3. When the water pump 5 is started, the water in the water tank 4 enters the main water supply pipe 2 through the connecting pipe 3. Multiple sets of spray branch pipes 7 are fixedly connected to the main water supply pipe 2.

[0030] Each set of spray branch pipes 7 in the connecting pipe 3 includes an inner spray branch pipe 71, an outer spray branch pipe 72 and a wall-top spray branch pipe 73. On the side of the inner spray branch pipe 71, the outer spray branch pipe 72 and the wall-top spray branch pipe 73 away from the main water supply pipe 2, an omnidirectional nozzle 10 is fixedly connected. The water in the main water supply pipe 2 is sprayed out through the omnidirectional nozzle 10 fixedly installed at one end of the inner spray branch pipe 71, the outer spray branch pipe 72 and the wall-top spray branch pipe 73, so as to carry out all-round automatic spraying maintenance of the guardrail 1, reduce manual input, better protect the concrete curing quality of the bridge anti-collision wall, and effectively avoid the cracking of the concrete surface.

[0031] In addition, the spacing between the inner spray branch pipe 71, the outer spray branch pipe 72 and the wall top spray branch pipe 73 is preferably 10cm, the spacing between each group of spray branch pipes 7 is preferably 50cm, the main water supply pipe 2 is preferably a PVC pipe with a diameter of 48mm, and the spray branch pipe 7 is preferably a plastic hose with a diameter of 15mm.

[0032] In this embodiment, the top of the guardrail 1 is provided with several sets of bracket assemblies for supporting the main water supply pipe 2. The bracket assembly includes a snap-on bracket 6 and an mounting piece 12 fixedly installed on the top of the guardrail 1. The snap-on bracket 6 includes a semi-circular support piece 61 for placing the main water supply pipe 2, a connecting rod 62 fixedly installed at the bottom of the semi-circular support piece 61, and a connecting piece 63 movably installed on the top of the guardrail 1. The connecting piece 63 is fixedly installed at the bottom of the connecting rod 62.

[0033] The buckle bracket 6 is welded from waste round steel or threaded steel bars at the construction site. The buckle bracket 6 has a reinforcing frame 11 slidably installed on both sides. The mounting part 12 is provided with a locking block 13 for fixing the reinforcing frame 11. The connecting rod 62 has a sliding groove 64 fixedly installed on both sides. The sliding slider is slidably installed in the sliding groove 64 and fixedly connected to the reinforcing frame 11. The top of the mounting part 12 has a groove 121 for the reinforcing frame 11 to be inserted. The reinforcing frame 11 is slidable so that the bottom end of the reinforcing frame 11 is inserted into the groove 121 at the top of the mounting part 12.

[0034] In addition, the bottom of the reinforcing frame 11 has slots 111 on both sides for inserting the locking blocks 13. The bottom of each locking block 13 is fixedly installed with a sliding member 14. The sides of the groove 121 have a first rectangular groove 122 and a second rectangular groove 123 for the locking blocks 13 and sliding members 14 to pass through. A guide rod 9 is fixedly installed between the second rectangular grooves 123. The sliding member 14 is slidably sleeved on the guide rod 9. A spring 8 is fixedly connected between the sliding members 14. The spring 8 is sleeved on the outside of the guide rod 9. During the insertion of the reinforcing frame 11, the bottom of the reinforcing frame 11 presses against the locking block 13. Under the action of the spring 8, the locking block 13 enters the slot 111, thereby further fixing the buckle bracket 6, improving the stability of the buckle bracket 6 in supporting the main water supply pipe 2, enhancing the overall wind resistance of the bracket device, preventing the device from shaking or shifting in strong winds, and ensuring the normal operation of the spray maintenance.

[0035] The working principle of this embodiment is as follows: During the working process, the mounting component 12 is fixedly installed on the top of the guardrail 1 with bolts, and then the buckle bracket 6 is snapped onto the top of the guardrail 1. At the same time, the reinforcing frame 11 located on both sides of the buckle bracket 6 is slid, so that the bottom end of the reinforcing frame 11 is inserted into the groove 121 on the top of the mounting component 12. During the insertion of the reinforcing frame 11, the bottom end of the reinforcing frame 11 presses against the locking block 13 slidably installed in the first rectangular groove 122. Under the action of the spring 8, the locking block 13 enters into the locking groove 111 opened on both sides of the reinforcing frame 11, thereby further fixing the buckle bracket 6, improving the stability of the buckle bracket 6 in supporting the main water supply pipe 2, enhancing the overall wind resistance of the support device, preventing the device from shaking or shifting in strong winds, and ensuring that the spray maintenance is carried out normally.

[0036] Start the water pump 5 so that the water in the water tank 4 enters the main water supply pipe 2 through the connecting pipe 3, and then sprays out through the omnidirectional nozzles 10 fixedly installed at one end of the inner spray branch pipe 71, the outer spray branch pipe 72, and the top spray branch pipe 73 of the wall, so as to carry out comprehensive spraying and curing of the guardrail 1, which can better protect the curing quality of the bridge crash barrier concrete and effectively avoid the cracking of the concrete surface.

[0037] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A bridge concrete crash barrier spray curing support device, comprising a concrete crash barrier (1) and a water tank (4), characterized in that, Also includes: The main water supply pipe (2) is connected to a connecting pipe (3) that is connected to the water tank (4) on one side. A water pump (5) is installed on the connecting pipe (3). Multiple sets of spray branch pipes (7) are fixedly connected to the main water supply pipe (2). The top of the guardrail (1) is provided with several sets of bracket assemblies for supporting the main water supply pipe (2). The bracket assembly includes a snap bracket (6) and an installation piece (12) fixedly installed on the top of the guardrail (1).

2. The bridge concrete crash barrier spray curing support device according to claim 1, characterized in that, Each set of the spray branch pipes (7) of the connecting pipe (3) includes an inner spray branch pipe (71), an outer spray branch pipe (72) and a wall-top spray branch pipe (73). The inner spray branch pipe (71), the outer spray branch pipe (72) and the wall-top spray branch pipe (73) are all fixedly connected to an omnidirectional nozzle (10) on the side away from the main water supply pipe (2).

3. The bridge concrete crash barrier spray curing support device according to claim 2, characterized in that, The distance between the inner spray branch pipe (71), the outer spray branch pipe (72) and the wall top spray branch pipe (73) is 8-12cm, the distance between each group of spray branch pipes (7) is 45-55cm, the main water supply pipe (2) is a PVC pipe with a diameter of 45-50mm, and the spray branch pipes (7) are flexible hoses with a diameter of 10-20mm.

4. The bridge concrete crash barrier spray curing support device according to claim 1, characterized in that, The buckle bracket (6) includes a semi-circular support (61) for placing the main water supply pipe (2), a connecting rod (62) fixedly installed at the bottom of the semi-circular support (61), and a connecting member (63) movably installed at the top of the guardrail (1). The connecting member (63) is fixedly installed at the bottom of the connecting rod (62).

5. A bridge concrete crash barrier spray curing support device according to claim 4, characterized in that, The buckle bracket (6) is welded from round steel or threaded steel bars. Reinforcing frames (11) are slidably installed on both sides of the buckle bracket (6). The mounting component (12) is provided with a locking block (13) for fixing the reinforcing frame (11).

6. A bridge concrete crash barrier spray curing support device according to claim 5, characterized in that, Both sides of the connecting rod (62) are fixedly installed with sliding grooves (64), and a slider fixedly connected to the reinforcing frame (11) is slidably installed in the sliding grooves (64). The top of the mounting part (12) is provided with a groove (121) into which the reinforcing frame (11) can be inserted.

7. A bridge concrete crash barrier spray curing support device according to claim 6, characterized in that, The bottom of the reinforcing frame (11) is provided with slots (111) on both sides for inserting the card block (13). The bottom of the card block (13) is fixedly installed with a sliding member (14). The groove (121) is provided with a first rectangular groove (122) and a second rectangular groove (123) on both sides for the card block (13) and the sliding member (14) to pass through.

8. A bridge concrete crash barrier spray curing support device according to claim 7, characterized in that, A guide rod (9) is fixedly installed between the second rectangular grooves (123). The sliding member (14) is slidably sleeved on the guide rod (9). A spring (8) is fixedly connected between the sliding members (14). The spring (8) is sleeved on the outside of the guide rod (9).