Container generator set convenient to overhaul

Abstract

The utility model relates to a container generator set convenient to overhaul, which comprises a container body, battery equipment and a generator set, an overhaul door is arranged on the back of the container body, a partition plate divides the container body into a battery cabin and a power cabin, the battery cabin is communicated with the power cabin through an overhaul channel, and the overhaul channel is communicated with the overhaul door; the battery equipment is mounted in the battery cabin; the generator set is mounted in the power cabin, is connected with the battery equipment and comprises an engine and a generator, and the engine is connected with the generator. According to the technical scheme, the battery equipment is integrated in the battery cabin, and the generator set is integrated in the power cabin, so that the battery equipment can be conveniently and intensively overhauled. Due to the fact that the access door of the container body is installed at the position where the power cabin is located, a special overhaul channel is specially arranged to guarantee overhaul of the battery cabin for workers to conduct overhaul. And the space of the maintenance channel is large, so that workers can carry out maintenance work more conveniently.

Description

Technical Field

[0001] This utility model relates to the field of container generator sets, and in particular to a container generator set that is easy to maintain. Background Technology

[0002] A containerized generator set is a power generation device that integrates a generator set, fuel tank, and control system within a single container. This makes the generator set flexible, convenient, and highly mobile, suitable for various temporary power needs.

[0003] The existing container generator sets have their battery equipment scattered, which requires traveling to different locations for maintenance, making it cumbersome and inconvenient due to the limited space. Utility Model Content

[0004] In view of the above problems, this application provides a container generator set that is easy to maintain, which solves the technical problem that the existing container generator sets have battery equipment that is scattered, requiring people to travel to different locations for maintenance, which is troublesome and the maintenance space is small and inconvenient to operate.

[0005] To achieve the above objectives, the inventors provide a containerized generator set that is easy to maintain, comprising:

[0006] The container body includes the container body, access door and partition. The access door is located at the back of the container body. The partition divides the container body into a battery compartment and a power compartment. The battery compartment and the power compartment are connected by an access passage, which is connected to the access door.

[0007] Battery equipment, which is installed inside the battery compartment;

[0008] The generator set is installed in the power compartment and is connected to the battery equipment. The generator set includes an engine and a generator, and the engine is connected to the generator.

[0009] Unlike existing technologies, the technical solution of this application divides the container into two compartments, namely the battery compartment and the power compartment, using a partition. The battery equipment is integrated into the battery compartment, and the generator set into the power compartment, facilitating centralized maintenance of the battery equipment. Since the container's access door is located in the power compartment, a dedicated maintenance passage is specifically provided for personnel to perform maintenance on the battery compartment. The maintenance passage is spacious, further facilitating maintenance work. Furthermore, the chassis fuel tank can be cleaned on-site, reducing maintenance workload.

[0010] As one embodiment of this utility model, the container body also includes a passage door, which is installed on the partition and located on the maintenance passage. The passage door is used to open or close the battery compartment.

[0011] In this way, the access doors ensure the independence of the battery compartment and the power compartment, preventing them from interfering with each other. The access doors are only opened to enter the battery compartment for maintenance when necessary.

[0012] As one embodiment of this utility model, the container body also includes a maintenance door, which is located on the front of the container body, with the engine maintenance components facing the maintenance door.

[0013] In this way, by setting up maintenance doors and facing the engine maintenance parts towards the maintenance doors, it is easier for staff to complete the replacement of wear parts and equipment maintenance in the same location, thus improving maintenance efficiency.

[0014] As one embodiment of this utility model, a maintenance passage is provided in the power compartment, and the maintenance passage is connected to the maintenance door.

[0015] Thus, by setting up maintenance access channels, it is easier for staff to enter and thus facilitate the maintenance work.

[0016] As one embodiment of this utility model, the generator set also includes a maintenance toolbox, which is located in the maintenance passage.

[0017] Thus, by providing a maintenance toolbox within the maintenance access area, staff can easily access tools to perform maintenance tasks. Similarly, a maintenance toolbox can also be provided in the inspection access area.

[0018] As one embodiment of this utility model, the engine maintenance components include a fuel pre-filter, an oil-water separator, and a fuel filter.

[0019] Therefore, the fuel line assembly is a critical filtration component in the fuel system, and its maintenance directly affects the engine's performance, lifespan, and operational stability. Regular maintenance of the fuel line assembly is therefore necessary. This assembly includes the fuel pre-filter, fuel-water separator, and fuel filter.

[0020] As one embodiment of this utility model, the engine maintenance components also include the air filter element.

[0021] Therefore, after a period of use, the air filter element needs to be replaced and maintained regularly, otherwise the filtration effect will be affected.

[0022] As one embodiment of this utility model, the generator set also includes an oil change component, which is installed on the front of the power compartment near the maintenance door.

[0023] As a result, the performance of the oil change parts will decline after long-term use. Therefore, regular maintenance is necessary to ensure the long-term efficient operation of the engine. The oil change parts are installed on the front of the engine compartment near the service door, making it convenient for unified maintenance.

[0024] The above description of the utility model is merely an overview of the technical solution of this application. In order to enable those skilled in the art to better understand the technical solution of this application and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this application easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this application. Attached Figure Description

[0025] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of specific embodiments of this application and other related content, and should not be considered as limitations on this application.

[0026] In the accompanying drawings of the instruction manual:

[0027] Figure 1 This is a schematic diagram of a container generator set for easy maintenance according to an embodiment of this application;

[0028] Figure 2 This is a structural schematic diagram from another perspective of a container generator set for easy maintenance according to an embodiment of this application;

[0029] Figure 3 This is a schematic diagram of the structure of a generator set according to an embodiment of this application;

[0030] Figure 4 This is a schematic diagram of the generator set from another perspective, representing one embodiment of this application.

[0031] Figure 5 for Figure 2 A magnified view of A in the middle.

[0032] The reference numerals used in the above figures are explained as follows:

[0033] 100 - Containerized generator set for easy maintenance; 1 - Container body; 11 - Container body; 12 - Inspection door; 13 - Partition; 14 - Battery compartment; 15 - Power compartment; 151 - Maintenance access; 16 - Maintenance access; 17 - Access door; 18 - Maintenance door; 2 - Battery equipment; 3 - Generator set; 31 - Engine; 311 - Engine maintenance parts; 3111 - Fuel pre-filter; 3112 - Oil-water separator; 3113 - Fuel filter; 3114 - Air filter element; 32 - Generator; 33 - Oil change parts. Detailed Implementation

[0034] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0035] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0036] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0037] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.

[0038] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.

[0039] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.

[0040] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.

[0041] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0042] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0043] According to some embodiments of this application, please refer to Figures 1 to 5 This embodiment relates to a containerized generator set 100 that is easy to maintain, including a container body 1, a battery device 2, and a generator set 3. The container body 1 includes a box body 11, an inspection door 12, and a partition 13. The inspection door 12 is provided on the back of the box body 11. The partition 13 divides the box body 11 into a battery compartment 14 and a power compartment 15. The battery compartment 14 and the power compartment 15 are connected by an inspection passage 16, which is connected to the inspection door 12. The battery device 2 is installed in the battery compartment 14. The generator set 3 is installed in the power compartment 15 and is connected to the battery device 2. The generator set 3 includes an engine 31 and a generator 32, and the engine 31 is connected to the generator 32.

[0044] The partition 13 divides the housing 11 into a battery compartment 14 and a power compartment 15, which are arranged on the left and right sides, respectively. The battery compartment 14 is located on the right side of the power compartment 15. Optionally, there are two access doors 12, both of which are installed in the location of the power compartment 15. Therefore, the maintenance passage 16 extends horizontally from the power compartment 15 into the battery compartment 14, and the battery compartment 14 also has a dedicated space for maintenance personnel.

[0045] Battery device 2 is an important component of its power system, primarily responsible for providing electrical power support for the starting, control, and auxiliary functions of generator set 3.

[0046] Generator set 3 is a diesel or gasoline generator set 3 that converts mechanical energy into electrical energy.

[0047] Unlike existing technologies, the technical solution of this application divides the container body 11 into two compartments, namely the battery compartment 14 and the power compartment 15, using a partition 13. The battery equipment 2 is integrated into the battery compartment 14, and the generator set 3 is integrated into the power compartment 15, thus facilitating centralized maintenance of the battery equipment 2. Since the maintenance door 12 of the container body 1 is located in the power compartment 15, a dedicated maintenance passage 16 is specifically provided for personnel to perform maintenance on the battery compartment 14. The maintenance passage 16 is spacious, making it easier for personnel to carry out maintenance work. Furthermore, the chassis fuel tank can be cleaned on-site, reducing maintenance workload.

[0048] According to some embodiments of this application, optionally, such as Figure 2 As shown, the container body 1 also includes a passage door 17, which is mounted on the partition 13 and located on the maintenance passage 16. The passage door 17 is used to open or close the battery compartment 14.

[0049] In this way, by setting the access door 17, the independence of the battery compartment 14 and the power compartment 15 is ensured, and they do not affect each other. The access door 17 is only opened to enter the battery compartment 14 for maintenance when maintenance work is required.

[0050] According to some embodiments of this application, optionally, such as Figure 1 and Figure 2 As shown, the container body 1 also includes a maintenance door 18, which is located on the front of the container body 11, with the engine maintenance component 311 facing the maintenance door 18.

[0051] Thus, by setting up the maintenance door 18 and facing the engine maintenance parts 311 toward the maintenance door 18, it is convenient for staff to complete the replacement of vulnerable parts and maintenance of equipment in the same location, thereby improving maintenance efficiency.

[0052] According to some embodiments of this application, optionally, such as Figure 2As shown, a maintenance passage 151 is provided inside the power compartment 15, and the maintenance passage 151 is connected to the maintenance door 18.

[0053] The front and rear ends of the generator set 3 are respectively the maintenance passage 151 and the inspection passage 16. The maintenance passage 151 is set in the power compartment 15 and extends horizontally. The maintenance passage 151 is used to maintain the maintenance parts 311 of the engine, while the inspection passage 16 is used to inspect the battery equipment 2.

[0054] Thus, by setting up maintenance access 151, it is convenient for staff to enter and thus facilitate the maintenance work.

[0055] According to some embodiments of this application, optionally, the generator set 3 also includes a maintenance toolbox located within the maintenance passage 151.

[0056] Thus, by providing a maintenance toolbox within maintenance access 151, staff can easily access tools to perform maintenance work. Similarly, a maintenance toolbox can also be provided at inspection access 16.

[0057] According to some embodiments of this application, optionally, such as Figure 4 As shown, the engine maintenance component 311 includes a fuel pre-filter 3111, an oil-water separator 3112, and a fuel filter 3113.

[0058] Thus, the fuel line assembly is a critical filtration component in the fuel system, and its maintenance directly affects the performance, lifespan, and operational stability of the engine 31. Therefore, regular maintenance of the fuel line assembly is necessary. This assembly includes the fuel pre-filter 3111 (located at the front end of the fuel system, primarily filtering larger particles in diesel or fuel. Without long-term maintenance, impurities will clog the filter element, leading to increased fuel supply resistance and even insufficient fuel supply), the fuel-water separator 3112 (diesel fuel is prone to water contamination (condensation or contamination) during transportation or storage; the fuel-water separator 3112 separates water through gravity settling or filter element adsorption. Lack of long-term maintenance can lead to water accumulation, microbial growth, and reduced combustion efficiency, resulting in black smoke and decreased power), and the fuel filter 3113 (a clogged filter can cause abnormal fuel injection pressure, triggering fault codes or engine shutdown).

[0059] According to some embodiments of this application, optionally, such as Figure 3 and Figure 4 As shown, the engine maintenance component 311 also includes an air filter element 3114.

[0060] The core function of an air filter is to filter the air entering the engine, blocking impurities such as dust, sand, and pollen, ensuring that the air entering the combustion chamber is as clean as possible. Therefore, the air filter element needs to be replaced and maintained regularly after a period of use; otherwise, the filtering effect will be affected.

[0061] According to some embodiments of this application, optionally, such as Figure 2 and Figure 5 As shown, the generator set 3 also includes an oil change component 33, which is installed on the front of the power compartment 15 near the maintenance door 18.

[0062] Thus, the performance of the oil changer 33 will decline after long-term use (1. Under high temperature, high pressure, and mechanical shearing force, the oil will gradually oxidize, reducing viscosity and weakening lubrication performance. 2. Metal particles, dust, and other impurities generated during engine operation will mix into the oil, forming an "abrasive effect" and aggravating internal wear. 3. Old oil will oxidize at high temperatures, forming a gel-like substance and sludge, which adheres to the oil pan, oil pump filter, etc., hindering oil circulation and affecting heat dissipation and lubrication efficiency). Therefore, to ensure the long-term efficient operation of the engine 31, it needs to be maintained regularly. The oil changer 33 is installed on the front of the engine compartment 15 near the maintenance door 18 for convenient and unified maintenance.

[0063] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A containerized generator set for ease of maintenance, characterized by, The container body comprises a box, an access door and a partition plate, the access door is arranged on the back of the box, and the partition plate divides the box into a battery cabin and a power cabin, the battery cabin and the power cabin are connected through an access passage, and the access passage is connected with the access door. The battery device is installed in the battery cabin. The generator set is installed in the power cabin, connected with the battery device, and comprises an engine and a generator. The container body further comprises a passage door, which is installed on the partition plate and located on the access passage, and is used for opening or closing the battery cabin.

2. The containerized generator set of claim 1, wherein, The container body further comprises a maintenance door, which is arranged on the front of the box, and the maintenance parts of the engine face the maintenance door.

3. The containerized generator set of claim 1, wherein, The power cabin is provided with a maintenance passage, which is connected with the maintenance door.

4. A containerized generator set for ease of access according to claim 3, characterised in that, The generator set further comprises a maintenance tool box, which is located in the maintenance passage.

5. A containerized generator set for ease of access according to claim 4, characterised in that, The maintenance parts of the engine comprise a fuel coarse filter, an oil-water separator and a fuel filter.

6. The containerized generator set of claim 3, wherein, The maintenance parts of the engine further comprise an air filter element.

7. A containerized generator set for ease of access according to claim 6, characterised in that, The generator set further comprises an oil replacement part, which is installed on the front of the power cabin close to the maintenance door.

8. The containerized generator set of claim 3, wherein, ​

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