Weight reduction type shaft balance block for air conditioner compressor
By designing a weight-reducing shaft balance block in the air conditioning compressor, and utilizing a combination of counterweight metal balls and locking holes, the vibration and noise problems caused by improper balance block weighting are solved, enabling flexible weight control and stable installation, and extending the equipment's lifespan.
Patent Information
- Application Number
- CN202520203082.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In existing air conditioning compressors, improper counterweights can lead to excessive vibration, excessive noise, or rotor rubbing, affecting compressor performance.
A weight-reducing shaft balance block for air conditioner compressors was designed. By filling the counterweight block with different numbers of counterweight metal balls and using the alignment of locking holes and connecting holes, combined with screw fixing, flexible weight control can be achieved. At the same time, the design of threaded cap limiting groove and connecting thread groove improves installation stability and sealing performance.
It achieves flexible weight control and stable installation, reduces vibration and noise, extends equipment life, avoids rust problems, and improves installation stability and disassembly.
Smart Images

Figure CN223794579U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air conditioning compressor technology, and in particular to a heavy-duty shaft balance block for air conditioning compressors. Background Technology
[0002] In rotary compressors, to eliminate the centrifugal force and torque generated by the eccentric masses of crankshafts and rollers in the compressor shaft system, a mass block, called a balance block, is specially installed on the shaft system, typically on the motor rotor. The balance block can be manufactured separately and then fixed to the rotor; alternatively, it can be integrally formed with the aluminum end ring of the rotor during die-casting. The mass of the balance block is crucial to the overall performance of the compressor. Currently, during the operation of rotary compressors, improper balance block balancing (too large or too small mass) often causes excessive vibration and noise in the compressor shaft system, or excessive crankshaft deflection leading to rotor rubbing. Therefore, we have redesigned a heavy-duty shaft balance block for air conditioning compressors. Utility Model Content
[0003] The purpose of this invention is to provide a weight-reducing shaft balance block for air conditioning compressors.
[0004] To solve the above technical problems, this utility model provides the following technical solution: a weight-reducing shaft balance block for an air conditioner compressor, comprising a balance block base plate, a first connecting hole and a second connecting hole on one side of the top surface of the balance block base plate, a counterweight block detachably mounted on one side of the top surface of the balance block base plate, a first fixing plate fixedly connected to one side of the top edge of the counterweight block, a first locking hole on one side surface of the first fixing plate, a second fixing plate fixedly mounted on one side of the top edge of the counterweight block, a second locking hole on one side surface of the second fixing plate, and a counterweight metal ball placed inside the counterweight block.
[0005] Preferably, a filling groove is formed on one top surface of the counterweight, a connecting shaft is rotatably connected to one edge of the counterweight near the filling groove, a sealing door is fixedly connected to one side surface of the connecting shaft, and a door handle is fixedly connected to one side back of the sealing door.
[0006] Preferably, the positions of the first locking hole and the first connecting hole correspond one-to-one, and the cross-sectional diameters of the first locking hole and the first connecting hole are the same. Similarly, the positions of the second connecting hole and the second locking hole correspond one-to-one, and the cross-sectional diameters of the second locking hole and the second connecting hole are the same.
[0007] Preferably, a movable shaft is rotatably connected to one side of the top edge of the balance block base plate, a sealing top cover is fixedly connected to one side of the top edge of the movable shaft, and a cover auxiliary handle is fixedly connected to one side of the top edge of the sealing top cover.
[0008] Preferably, a threaded cap limiting groove is provided on the top surface of one side of the balance block base plate, and a connecting thread groove is provided at the bottom of the inner side of the threaded cap limiting groove. A fixing threaded rod is detachably installed inside the connecting thread groove, and a limiting nut is fixedly connected to the top of one side of the fixing threaded rod.
[0009] Preferably, the connecting threaded groove extends through the interior of the balance block base plate, and there are several threaded cap limiting grooves, which are distributed circumferentially on the top surface of the balance block base plate. The connection between the fixed threaded rod and the connecting threaded groove is a threaded connection, and the connection between the limiting nut and the threaded cap limiting groove is a movable snap-fit connection.
[0010] Compared with related technologies, the heavy-duty shaft balance block for air conditioner compressors provided by this utility model has the following beneficial effects:
[0011] 1. This utility model provides a weight-reducing shaft balance block for an air conditioning compressor. By setting the counterweight block to be filled with different numbers of counterweight metal balls, different weight control operations can be achieved. The connection and installation between the counterweight block and the balance block base plate is achieved by aligning the first locking hole and the first connecting hole, and by aligning the second connecting hole and the second locking hole. The fixing operation is achieved directly with screws inside the first locking hole and the second locking hole, which improves the flexibility of the overall counterweight use of the device. The sealing door on the filling groove facilitates the sealing operation of the counterweight block, and facilitates the control of the counterweight block weight installation effect.
[0012] 2. This utility model provides a heavy-duty shaft balance block for air conditioning compressors. By setting a threaded cap limiting groove and a connecting threaded groove on the surface of the balance block base plate, the connection and installation between the balance block base plate and the heavy-duty shaft are facilitated. The fixing threaded rod extends into the interior of the connecting threaded groove, and the limiting nut directly snaps into the interior of the threaded cap limiting groove, improving the stability of the installation seal. By rotating the sealing top cover, the top surface of the counterweight and the balance block base plate can be protected, avoiding the problem of water vapor causing rust on the counterweight or limiting nut after long-term installation. This improves the service life of the fastening installation equipment, ensures the stability of the installation, and also avoids the problem of rust making disassembly difficult. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0014] Figure 2This is a schematic diagram of the internal cross-sectional structure of the counterweight block of this utility model;
[0015] Figure 3 This utility model Figure 2 A magnified structural diagram at point A;
[0016] Figure 4 This is a schematic diagram of the top surface structure of the balance block base plate of this utility model.
[0017] The following are the labels in the diagram: 1. Balance block base plate; 2. First connecting hole; 3. Second connecting hole; 4. Counterweight block; 5. First fixing plate; 6. First locking hole; 7. Second fixing plate; 8. Second locking hole; 9. Counterweight metal ball; 10. Filling groove; 11. Connecting shaft; 12. Sealing door; 13. Door handle; 14. Movable shaft; 15. Sealing top cover; 16. Cover auxiliary handle; 17. Threaded cap limiting groove; 18. Connecting threaded groove; 19. Fixed threaded rod; 20. Limiting nut. Detailed Implementation
[0018] Example 1:
[0019] Please see Figure 1-4 This utility model provides a technical solution: a weight-reducing shaft balance block for an air conditioner compressor, comprising a balance block base plate 1, a first connecting hole 2 and a second connecting hole 3 on one side of the top surface of the balance block base plate 1, a counterweight 4 detachably mounted on one side of the top surface of the balance block base plate 1, a first fixing plate 5 fixedly connected to one side of the top edge of the counterweight 4, a first locking hole 6 on one side of the first fixing plate 5, and a second fixing plate 7 fixedly mounted on one side of the top edge of the counterweight 4, with a second locking hole 6 on one side of the second fixing plate 7. The counterweight 4 has a metal ball 9 inside the tight hole 8. A filling groove 10 is opened on the top surface of one side of the counterweight 4. A connecting shaft 11 is rotatably connected to the edge of the counterweight 4 near the filling groove 10. A sealing door 12 is fixedly connected to one side surface of the connecting shaft 11. A door handle 13 is fixedly connected to the back side of one side of the sealing door 12. The positions of the first locking hole 6 and the first connecting hole 2 are one-to-one, and the cross-sectional diameters of the first locking hole 6 and the first connecting hole 2 are the same. The positions of the second connecting hole 3 and the second locking hole 8 are one-to-one, and the cross-sectional diameters of the second locking hole 8 and the second connecting hole 3 are the same.
[0020] In the implementation scheme, by setting the counterweight block 4 to be filled with different numbers of counterweight metal balls 9, different weight control operations can be achieved. The connection and installation between the counterweight block 4 and the balance block base plate 1 is achieved by aligning the first locking hole 6 and the first connecting hole 2, and by aligning the second connecting hole 3 and the second locking hole 8. The fixing operation is achieved directly inside the first locking hole 6 and the second locking hole 8 with screws, which improves the flexibility of the overall counterweight use of the device. The sealing door 12 on the filling groove 10 facilitates the sealing operation of the counterweight block 4, and facilitates the control of the weight installation effect of the counterweight block 4.
[0021] Example 2:
[0022] Please see Figure 1-4 This utility model provides a technical solution: a weight-reducing shaft balance block for an air conditioner compressor, comprising a balance block base plate 1 with a movable shaft 14 rotatably connected to one side of the top edge, a sealing top cover 15 fixedly connected to one side of the movable shaft 14, a cover auxiliary handle 16 fixedly connected to one side of the top surface of the sealing top cover 15, a threaded cap limiting groove 17 formed on one side of the top surface of the balance block base plate 1, a connecting thread groove 18 formed at the bottom of one side of the threaded cap limiting groove 17, a fixed threaded rod 19 detachably installed inside the connecting thread groove 18, a limiting nut 20 fixedly connected to one side of the top edge of the fixed threaded rod 19, the connecting thread groove 18 penetrating the interior of the balance block base plate 1, and a plurality of threaded cap limiting grooves 17 arranged in a circle on the top surface of the balance block base plate 1, the connection relationship between the fixed threaded rod 19 and the connecting thread groove 18 being a threaded connection, and the connection relationship between the limiting nut 20 and the threaded cap limiting groove 17 being a movable snap-fit connection.
[0023] In the implementation plan, by setting the threaded cap limiting groove 17 and the connecting threaded groove 18 on the surface of the balance block base plate 1, the connection and installation between the balance block base plate 1 and the weight reduction shaft are facilitated. The fixing threaded rod 19 extends into the interior of the connecting threaded groove 18, and the limiting nut 20 is directly snapped into the interior of the threaded cap limiting groove 17, which improves the stability of the installation seal. By rotating the sealing top cover 15, the top surface of the counterweight 4 and the balance block base plate 1 can be protected, avoiding the problem of water vapor causing rust on the counterweight 4 or the limiting nut 20 after long-term installation, thus improving the service life of the fastening installation equipment, ensuring the stability of the installation, and avoiding the problem of rust making disassembly difficult.
[0024] Working principle:
[0025] By setting the counterweight block 4 to be filled with different numbers of counterweight metal balls 9, different weight control operations can be achieved. The connection and installation between the counterweight block 4 and the balance block base plate 1 is achieved by aligning the first locking hole 6 and the first connecting hole 2, and by aligning the second connecting hole 3 and the second locking hole 8. The screws are used directly inside the first locking hole 6 and the second locking hole 8 to achieve the fixing operation, which improves the flexibility of the overall counterweight use of the device. The sealing door 12 on the filling groove 10 facilitates the sealing operation of the counterweight block 4 and facilitates the control of the weight installation effect of the counterweight block 4.
[0026] By setting the threaded cap limiting groove 17 and the connecting threaded groove 18 on the surface of the balance block base plate 1, the connection and installation between the balance block base plate 1 and the weight reduction shaft are facilitated. The fixing threaded rod 19 extends into the interior of the connecting threaded groove 18 and is directly snapped into the interior of the threaded cap limiting groove 17 by the limiting nut 20, which improves the stability of the installation seal. By rotating the sealing top cover 15, the top surface of the counterweight 4 and the balance block base plate 1 can be protected, avoiding the problem of water vapor causing rust on the counterweight 4 or the limiting nut 20 after long-term installation. This improves the service life of the fastened installation equipment, ensures the stability of the installation, and also avoids the problem of rust making disassembly difficult.
Claims
1. A weight-reducing shaft balance block for an air conditioner compressor, comprising a balance block base disc (1), a first connecting hole (2) is formed in the top surface of one side of the balance block base disc (1), characterized in that: The side top surface of the balance block base disc (1) is provided with a second connecting hole (3), one side of the top end surface of the balance block base disc (1) is detachably provided with a counterweight (4), one side of the top end edge of the counterweight (4) is fixedly connected with a first fixed plate (5), one side surface of the first fixed plate (5) is provided with a first locking hole (6), one side of the top end of the counterweight (4) is fixedly provided with a second fixed plate (7), one side surface of the second fixed plate (7) is provided with a second locking hole (8), and the counterweight metal ball (9) is placed in the counterweight (4).
2. The reduced weight shaft counterbalance for an air conditioner compressor of claim 1, wherein The side top surface of the counterweight (4) is provided with a filling groove (10), and the side edge of the counterweight (4) close to the filling groove (10) is rotatably connected with a connecting shaft (11), one side surface of the connecting shaft (11) is fixedly connected with a sealing door (12), and one side of the back surface of the sealing door (12) is fixedly connected with a door handle (13).
3. The reduced weight shaft counterbalance of claim 1, wherein, The first locking hole (6) and the first connecting hole (2) are one-to-one corresponding, the cross-sectional diameters of the first locking hole (6) and the first connecting hole (2) are the same, the second connecting hole (3) and the second locking hole (8) are one-to-one corresponding, and the cross-sectional diameters of the second locking hole (8) and the second connecting hole (3) are the same.
4. The reduced weight shaft counterbalance of claim 1, wherein, The side top edge of the balance block base disc (1) is rotatably connected with a movable shaft (14), one side top of the movable shaft (14) is fixedly connected with a sealing top cover (15), and one side top surface of the sealing top cover (15) is fixedly connected with a cover auxiliary handle (16).
5. The reduced weight shaft counterbalance of claim 4, wherein the first and second counterbalance portions are formed of a single piece of material. The side top surface of the balance block base disc (1) is provided with a threaded cap limiting groove (17), one side of the inside bottom of the threaded cap limiting groove (17) is provided with a connecting threaded groove (18), the inside of the connecting threaded groove (18) is detachably provided with a fixed threaded rod (19), and one side of the top of the fixed threaded rod (19) is fixedly connected with a limiting nut (20).
6. The reduced weight shaft counterbalance of claim 5, wherein, The connecting threaded groove (18) penetrates the inside of the balance block base disc (1), the number of the threaded cap limiting groove (17) is several, and the several threaded cap limiting grooves (17) are circumferentially distributed on the top surface of the balance block base disc (1), the connecting relationship between the fixed threaded rod (19) and the connecting threaded groove (18) is screw connection, and the connecting relationship between the limiting nut (20) and the threaded cap limiting groove (17) is movable clamping.