Rapid cooling device for combustion tail gas

By designing a rapid cooling device for combustion exhaust gas that includes a filter and circulating cooling pipes, the problem of low exhaust gas cooling efficiency was solved, achieving efficient and rapid exhaust gas cooling, and improving the quality of exhaust gas treatment and equipment safety.

CN223795844UActive Publication Date: 2026-01-13WUXI FULUDE ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202520420949.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-13
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing exhaust gas cooling devices have low cooling efficiency, complex structure, and high energy consumption, making it difficult to meet the demand for rapid cooling. In addition, high-temperature exhaust gas has an impact on the environment and equipment.

Method used

A rapid cooling device for combustion exhaust gas was designed, comprising a base plate, a fixed base, a protective shell, a filter, a cooling box, and a circulating cooling pipe. Impurities are removed by the filter, and rapid cooling is achieved by heat exchange between the circulating cooling pipe and the coolant.

Benefits of technology

It improves the quality and efficiency of exhaust gas treatment, ensures equipment safety, reduces exhaust gas temperature, avoids blockage of heat exchange surfaces, maintains cooling effect, and significantly improves operation quality and utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tail gas treatment, in particular to a rapid cooling device for combustion tail gas, which comprises a bottom plate, one side of the top of the bottom plate is fixedly connected with a fixing seat, the top of the fixing seat is fixedly connected with a connecting seat, one side of the connecting seat is in threaded connection with a protective shell, and one side of the connecting seat is in threaded connection with a filter inside the protective shell. The side, away from the protective shell, of the connecting base is fixedly connected with an air inlet pipe, one end of the air inlet pipe extends into the connecting base, and one end of the outer side of the protective shell is fixedly connected with an air outlet pipe. The tail gas cooling device has the advantages that when particulate matter in tail gas is attached to the heat exchange surface of the cooling device, a heat insulation layer can be formed, heat transfer is hindered, heat exchange efficiency is reduced, after the particulate matter is filtered out, the heat exchange surface can be kept clean, heat transfer between cooling media and the tail gas is smoother, and the service life of the cooling device is prolonged. Therefore, the cooling effect of the cooling device is improved, and the tail gas temperature is rapidly and effectively reduced.
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Description

Technical Field

[0001] This utility model relates to the field of exhaust gas treatment technology, and in particular to a rapid cooling device for combustion exhaust gas. Background Technology

[0002] Fuel combustion is a violent oxidation reaction process. In industrial production scenarios such as thermal power generation, steel smelting, and chemical production, combustion exhaust gases are produced whenever fuel combustion is involved. Common fuels include coal, oil, natural gas, and biomass. These gases harm human health, causing respiratory and cardiovascular diseases, and also damage the environment, leading to global warming and ecological imbalance.

[0003] In industrial production processes, many combustion devices produce high-temperature exhaust gases. If these high-temperature exhaust gases are directly emitted, they will not only cause thermal pollution to the environment, but may also affect the normal operation of subsequent exhaust gas treatment processes. For example, some purification equipment has strict requirements on exhaust gas temperature. High-temperature exhaust gases will reduce purification efficiency or even damage the equipment. At present, common exhaust gas cooling devices have problems such as low cooling efficiency, complex structure, and high energy consumption. For example, traditional air-cooled cooling devices rely on natural air convection or forced ventilation by fans for cooling, which is slow and difficult to meet the needs of rapid cooling.

[0004] To address the above issues, we have developed a rapid cooling device for combustion exhaust gases. Utility Model Content

[0005] This utility model discloses a rapid cooling device for combustion exhaust gas, which aims to solve the technical problems in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A rapid cooling device for combustion exhaust gas includes a base plate, a fixed seat fixedly connected to one side of the top of the base plate, a connecting seat fixedly connected to the top of the fixed seat, a protective shell threadedly connected to one side of the connecting seat, a filter threadedly connected to one side of the connecting seat and inside the protective shell, an air inlet pipe fixedly connected to the side of the connecting seat away from the protective shell, one end of the air inlet pipe extending into the interior of the connecting seat, and an air outlet pipe fixedly connected to one end of the outer side of the protective shell, the bottom of the air outlet pipe extending into the interior of the protective shell.

[0008] The base plate provides a stable support foundation, and the fixing seat serves as a fixed connection seat. The protective shell is threaded onto the connection seat for easy installation and disassembly, and can protect internal components such as filters from damage caused by external factors. The filter filters the combustion exhaust gas entering the device, removing impurities and particulate matter to prevent these impurities from adversely affecting the subsequent cooling process and equipment, thereby improving the quality of exhaust gas treatment. The inlet and outlet pipes ensure the normal flow of exhaust gas within the device.

[0009] In a preferred embodiment, a cooling box is fixedly connected to the top of the base plate and the end away from the fixing seat, and a circulating cooling pipe is fixedly connected inside the cooling box.

[0010] By setting up a cooling box, a cooling environment is provided for the circulating cooling pipe, which provides the necessary conditions for cooling the exhaust gas. When the combustion exhaust gas flows in the circulating cooling pipe, it exchanges heat with the coolant, thereby achieving rapid cooling of the exhaust gas and reducing its temperature.

[0011] In a preferred embodiment, the top of the circulating cooling pipe extends above the cooling tank and is threadedly connected to a connecting pipe, the end of which, away from the circulating cooling pipe, is threadedly connected to the top of the exhaust pipe.

[0012] By setting up a connecting pipe to connect the circulating cooling pipe and the exhaust pipe via a threaded connection, installation and disassembly are convenient. This ensures that the pre-treated exhaust gas exiting from the exhaust pipe can smoothly enter the circulating cooling pipe for cooling, thus serving as a connection and transition.

[0013] In a preferred embodiment, the bottom of the circulating cooling pipe extends to the bottom of the cooling box and is threadedly connected to an exhaust pipe, the end of which, away from the circulating cooling pipe, is connected to an external exhaust device.

[0014] By setting up an exhaust pipe that connects to the circulating cooling pipe and the external exhaust equipment via a threaded connection, the cooled exhaust gas is discharged, thus completing the entire exhaust gas treatment process.

[0015] In a preferred embodiment, a liquid filling pipe is fixedly connected to the top of the cooling tank, and a sealing cap is threadedly connected to the top of the liquid filling pipe.

[0016] A filling pipe is installed to add coolant to the cooling tank, and a sealed cap prevents coolant leakage and external impurities from entering the cooling tank.

[0017] In a preferred embodiment, a drain pipe is fixedly connected to the bottom of the cooling tank, the top of the drain pipe extends into the interior of the cooling tank, and a manual control switch is provided on the outside of the drain pipe.

[0018] A drain pipe is provided to drain the coolant from the cooling tank, making it convenient to replace or maintain the coolant. A manual control switch controls the opening and closing of the drain pipe.

[0019] The rapid cooling device for combustion exhaust gas provided by this utility model has the following advantages:

[0020] In this invention, the filter filters the combustion exhaust gas entering the device, removing impurities and particulate matter to prevent these impurities from adversely affecting the subsequent cooling process and equipment, thus improving the quality of exhaust gas treatment. On the one hand, when particulate matter in the exhaust gas adheres to the heat exchange surface of the cooling device, it forms a heat insulation layer, hindering heat transfer and reducing heat exchange efficiency. After filtering out these particulate matter, the heat exchange surface can remain clean, making the heat transfer between the cooling medium and the exhaust gas smoother, thereby improving the cooling effect of the cooling device and reducing the exhaust gas temperature more quickly and effectively. On the other hand, as the usage time increases, the filter will gradually become clogged by particulate matter, and its filtration efficiency will continue to decline. The easy replacement of the filter ensures that it can be replaced in time when it reaches a certain service life or becomes clogged, always maintaining a good filtration effect and continuously and effectively removing pollutants from the exhaust gas. Compared with traditional devices, this greatly improves the quality of operation and the efficiency of use. Attached Figure Description

[0021] Figure 1 This is a first-view perspective three-dimensional schematic diagram of a rapid cooling device for combustion exhaust gas proposed in this utility model.

[0022] Figure 2 This is a second-view perspective three-dimensional schematic diagram of a rapid cooling device for combustion exhaust gas proposed in this utility model.

[0023] Figure 3 This is a cross-sectional exploded view of the connecting seat of a rapid cooling device for combustion exhaust gas proposed in this utility model.

[0024] Figure 4 This is a cross-sectional schematic diagram of the cooling box of a rapid cooling device for combustion exhaust gas proposed in this utility model.

[0025] In the attached diagram: 1. Base plate; 2. Fixing base; 3. Connecting base; 4. Protective shell; 5. Filter; 6. Air inlet pipe; 7. Air outlet pipe; 8. Cooling tank; 9. Circulating cooling pipe; 10. Connecting pipe; 11. Exhaust pipe; 12. Liquid filling pipe; 13. Liquid draining pipe. Detailed Implementation

[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0027] The combustion exhaust gas rapid cooling device disclosed in this utility model is mainly used in exhaust gas treatment scenarios.

[0028] Reference Figures 1-4 A rapid cooling device for combustion exhaust gas includes a base plate 1, a fixing seat 2 fixedly connected to one side of the top of the base plate 1, a connecting seat 3 fixedly connected to the top of the fixing seat 2, a protective shell 4 threadedly connected to one side of the connecting seat 3, a filter 5 threadedly connected to one side of the connecting seat 3 and inside the protective shell 4, an air inlet pipe 6 fixedly connected to the side of the connecting seat 3 away from the protective shell 4, one end of the air inlet pipe 6 extending into the interior of the connecting seat 3, and an air outlet pipe 7 fixedly connected to one end of the outer side of the protective shell 4, the bottom of the air outlet pipe 7 extending into the interior of the protective shell 4.

[0029] In this embodiment: the base plate 1 provides a stable support foundation, the fixing seat 2 serves to fix the connecting seat 3, and the protective shell 4 is connected to the connecting seat 3 by threads, which facilitates installation and disassembly and can protect the internal components such as the filter 5, preventing external factors from damaging them. The filter 5 filters the combustion exhaust gas entering the device, removing impurities, particulate matter, etc., to avoid these impurities from adversely affecting the subsequent cooling process and equipment, and improving the quality of exhaust gas treatment. The inlet pipe 6 and the outlet pipe 7 are used to ensure the normal flow of exhaust gas in the device.

[0030] In a preferred embodiment, a cooling box 8 is fixedly connected to the top of the base plate 1 and the end away from the fixing seat 2, and a circulating cooling pipe 9 is fixedly connected inside the cooling box 8.

[0031] In this embodiment, the cooling box 8 provides a cooling environment for the circulating cooling pipe 9, providing the necessary conditions for cooling the exhaust gas. When the combustion exhaust gas flows in the circulating cooling pipe 9, it exchanges heat with the coolant, thereby achieving rapid cooling of the exhaust gas and reducing its temperature.

[0032] In a preferred embodiment, the top of the circulating cooling pipe 9 extends above the cooling tank 8 and is threadedly connected to a connecting pipe 10, the end of the connecting pipe 10 away from the circulating cooling pipe 9 being threadedly connected to the top of the exhaust pipe 7.

[0033] In this embodiment, the connecting pipe 10 connects the circulating cooling pipe 9 and the exhaust pipe 7 via a thread, which facilitates installation and disassembly and ensures that the pre-treated exhaust gas exiting from the exhaust pipe 7 can smoothly enter the circulating cooling pipe 9 for cooling, thus playing a connecting and transitional role.

[0034] In a preferred embodiment, the bottom of the circulating cooling pipe 9 extends to the bottom of the cooling box 8 and is threadedly connected to an exhaust pipe 11, the end of the exhaust pipe 11 away from the circulating cooling pipe 9 being connected to an external exhaust device.

[0035] In this embodiment, the exhaust pipe 11 is connected to the circulating cooling pipe 9 and the external exhaust equipment through a threaded connection, so that the cooled exhaust gas is discharged from the device, thus completing the entire exhaust gas treatment process.

[0036] In a preferred embodiment, a liquid filling pipe 12 is fixedly connected to the top of the cooling tank 8, and a sealing cap is threadedly connected to the top of the liquid filling pipe 12.

[0037] In this embodiment: the liquid filling pipe 12 is used to add coolant to the cooling tank 8, and the sealing cap prevents coolant leakage and external impurities from entering the cooling tank 8.

[0038] In a preferred embodiment, a drain pipe 13 is fixedly connected to the bottom of the cooling tank 8, the top of the drain pipe 13 extends into the interior of the cooling tank 8, and a manual control switch is provided on the outside of the drain pipe 13.

[0039] In this embodiment, the drain pipe 13 is used to drain the coolant in the cooling tank 8, which facilitates the replacement or maintenance of the coolant. The manual control switch controls the opening and closing of the drain pipe 13.

[0040] Working Principle: During use, coolant is added to the cooling tank 8 by opening the sealing cap at the top of the filling pipe 12. After adding, the sealing cap is tightened to ensure the cooling tank 8 is airtight, allowing the coolant to function properly. The exhaust gas produced by combustion enters through the inlet pipe 6, which is connected to the connecting seat 3. The exhaust gas then flows into the filter 5 located inside the protective housing 4. The filter 5 filters impurities and particulate matter in the exhaust gas to reduce wear and contamination of subsequent equipment and improve the overall exhaust gas treatment effect. The filtered exhaust gas is discharged from the protective housing 4 through the outlet pipe 7, the top of which is connected to the connecting pipe 10. The exhaust gas then enters the circulating cooling pipe 9 through the connecting pipe 10. The circulating cooling pipe 9 is located inside the cooling tank 8. The coolant in 8 absorbs the heat of the exhaust gas in the circulating cooling pipe 9, achieving rapid cooling of the exhaust gas. The cooled exhaust gas is discharged from the bottom of the circulating cooling pipe 9 through the exhaust pipe 11, which is connected to the external exhaust equipment. Finally, the exhaust gas is further processed by the external exhaust equipment or discharged to a suitable location. When the coolant needs to be replaced after a period of use, the coolant in the cooling tank 8 is drained by opening the manual control switch outside the drain pipe 13. Then, the steps of adding coolant in the previous preparation are repeated to ensure the cooling effect. After filtering out particulate matter, the heat exchange surface can be kept clean, making the heat transfer between the cooling medium and the exhaust gas smoother, thereby improving the cooling effect of the cooling device and reducing the exhaust gas temperature more quickly and effectively. Compared with traditional devices, it greatly improves the operation quality and usage efficiency.

[0041] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A device for rapid cooling of combustion exhaust gases, comprising a base plate (1), characterised in that, The top of the bottom plate (1) is fixedly connected with a fixed seat (2), the top of the fixed seat (2) is fixedly connected with a connecting seat (3), one side of the connecting seat (3) is threadedly connected with a protective shell (4), one side of the connecting seat (3) and inside the protective shell (4) are threadedly connected with a filter (5), the side, away from the protective shell (4), of the connecting seat (3) is fixedly connected with an air inlet pipe (6), one end of the air inlet pipe (6) extends to the inside of the connecting seat (3), one end of the protective shell (4) is fixedly connected with an air outlet pipe (7), the bottom of the air outlet pipe (7) extends to the inside of the protective shell (4).

2. A device for rapid cooling of combustion exhaust gases according to claim 1, characterized in that, The top of the bottom plate (1) and away from the fixed seat (2) is fixedly connected with a cooling box (8), the inside of the cooling box (8) is fixedly connected with a circulating cooling pipe (9).

3. A device for rapid cooling of combustion exhaust gases according to claim 2, characterized in that, The top of the circulating cooling pipe (9) extends above the cooling box (8) and is threadedly connected with a connecting pipe (10), the end, away from the circulating cooling pipe (9), of the connecting pipe (10) is threadedly connected with the top of the air outlet pipe (7).

4. A device for rapid cooling of combustion exhaust gases according to claim 2, characterized in that, The bottom of the circulating cooling pipe (9) extends below the cooling box (8) and is threadedly connected with an exhaust pipe (11), the end, away from the circulating cooling pipe (9), of the exhaust pipe (11) is connected with an external exhaust device.

5. A device for rapid cooling of combustion exhaust gases according to claim 2, characterized in that, The top of the cooling box (8) is fixedly connected with a liquid adding pipe (12), the top of the liquid adding pipe (12) is threadedly connected with a sealing cover.

6. A device for rapid cooling of combustion exhaust gases according to claim 2, characterized in that, The bottom of the cooling box (8) is fixedly connected with a liquid discharging pipe (13), the top of the liquid discharging pipe (13) extends to the inside of the cooling box (8), the outside of the liquid discharging pipe (13) is provided with a manual control switch.