Automatic testing device for amorphous alloy three-dimensional wound core

Abstract

The utility model relates to an automatic testing device for an amorphous alloy three-dimensional wound core. The automatic testing device comprises a finished product testing room, a testing workbench, a circulation conveying line, a transplanting mechanism, a testing station mechanism, a hoisting mechanism and a sound level testing mechanism, the test workbench, the transplanting mechanism, the test station mechanism, the hoisting mechanism and the sound level test mechanism are arranged in the finished product test room, the circulation conveying line is arranged outside the finished product test room and is in butt joint with the transplanting mechanism, and the test station mechanism is in butt joint with the transplanting mechanism; the automatic testing device is used for automatic testing of no-load loss and no-load loss sound levels of different iron core finished products, automatic circulation of iron cores is realized through the transplanting mechanism, the circulation conveying line and the testing station mechanism, and sound level testing of the iron cores is completed through the hoisting mechanism and the sound level testing mechanism. Therefore, semi-automatic sound level testing work can be realized, the working efficiency is improved, and the stability and the accuracy of sound level testing are ensured.

Description

Technical Field

[0001] This utility model discloses a testing device, belonging to the technical field of amorphous three-dimensional wound iron core testing equipment, specifically relating to an automatic testing device for amorphous alloy three-dimensional wound iron cores. Background Technology

[0002] According to national and regional regulations and standards, transformer core sound level testing may be mandatory. The main purpose of transformer core sound level testing is to assess the noise level generated by the transformer core during operation and ensure that the noise level is within acceptable limits, by conducting sound level tests and ensuring that the noise level meets the prescribed limits. Currently, transformer core sound level testing is mostly done manually, requiring workers to use a transfer cart to move the transformer core to a designated testing room. This method is inefficient, the sound level test is unstable, and there are many interfering factors, leading to inaccurate transformer core sound level test data. Utility Model Content

[0003] Purpose of the utility model: To provide an automatic testing device for amorphous alloy three-dimensional wound iron cores, solving the problems mentioned above.

[0004] Technical solution: An automatic testing device for amorphous alloy three-dimensional wound iron core, comprising: a finished product testing room, a test workbench, a transfer conveyor line, a transfer mechanism, a test station mechanism, a hoisting mechanism, and a sound level testing mechanism;

[0005] The test workbench, the transplanting mechanism, the test station mechanism, the hoisting mechanism, and the sound level testing mechanism are arranged inside the finished product testing room. The transfer conveyor line is arranged outside the finished product testing room and is connected to the transplanting mechanism. The test station mechanism is connected to the transplanting mechanism.

[0006] The test workbench is simultaneously connected to the transplanting mechanism, the hoisting mechanism, and the sound level testing mechanism to control their operation.

[0007] In a further embodiment, the test bench consists of a frequency converter, a power analyzer, a PLC control system, a sound level analyzer, and a test bench.

[0008] The frequency converter, the power analyzer, the PLC control system, and the sound level analyzer are installed inside the workbench.

[0009] In a further embodiment, the transplanting mechanism has two sets, namely an input transplant and an output transplant;

[0010] The transplanting mechanism includes: a transplanting frame; a track, fixedly installed in the finished product testing room; a first motor, fixedly installed on the transplanting frame; transplanting wheels, rotatably installed on both sides of the transplanting frame via a drive shaft and rotating on the track, wherein the first motor is connected to the drive shaft of the transplanting wheel via a chain drive to drive the drive shaft to rotate; a first conveyor line, installed on the transplanting frame; and a second motor, installed on one side of the first conveyor line to drive the first conveyor line.

[0011] In a further embodiment, the test station mechanism is installed between the two transplanting mechanisms;

[0012] The test station mechanism consists of a support frame, a second conveyor line, and a third motor;

[0013] The support frame is fixedly installed in the finished product testing room, the second conveyor line is mounted on the support frame, and the third motor is installed on one side of the second conveyor line to drive the second conveyor line.

[0014] In a further embodiment, the hoisting mechanism includes: a test truss, fixedly installed on the top of the finished product testing chamber; a transverse guide rail, fixedly installed on the bottom of the test truss; a drive wheel, rotatably installed on the transverse guide rail; a transverse drive frame, fixedly connected to the drive wheel to follow the drive wheel in the X-axis direction; a fourth motor, fixedly installed on one side of the transverse drive frame and connected to the drive wheel to drive the drive wheel to rotate; a dual-speed electric chain hoist, fixedly installed inside the transverse drive frame; and a lifting device, installed on the dual-speed electric chain hoist for vertical movement.

[0015] In a further embodiment, the sound level testing mechanism is mounted at the bottom of the transverse drive frame;

[0016] The sound level testing mechanism includes a test frame and microphones; the test frame is fixedly installed at the bottom of the transverse drive frame, and several microphones are provided and installed at the bottom of the test frame.

[0017] In a further embodiment, the finished product testing room is composed of a combination of sound insulation and sound absorption panels, and the interior of the finished product testing room is divided into an operation room and a work room. The top of the work room of the finished product testing room is provided with a silencer exhaust port and a silencer inlet. The top of the operation room of the finished product testing room is provided with an exhaust port and an inlet. One side of the finished product testing room has a feeding door and the other side has a discharging door.

[0018] In a further embodiment, the test workbench is located in the operating room, the transplanting mechanism, the test station mechanism, the hoisting mechanism and the sound level testing mechanism are located in the work room, and the transfer conveyor line is connected to the feed gate and the discharge gate.

[0019] Beneficial effects: This utility model is used for automatic testing of no-load loss and no-load loss sound level of different iron core finished products. The automatic transfer of iron cores is realized through the transfer mechanism, the transfer conveyor line and the test station mechanism. The sound level test of the iron core is completed through the hoisting mechanism and the sound level test mechanism. Thus, this utility model can realize semi-automatic sound level testing, improve work efficiency and ensure the stability and accuracy of sound level testing. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the finished product testing room of this utility model.

[0021] Figure 2 This is a schematic diagram of the experimental workbench of this utility model.

[0022] Figure 3 This is a front view of the transplanting mechanism, test station mechanism, hoisting mechanism, and sound level testing mechanism of this utility model.

[0023] Figure 4 This is a left view of the transplanting mechanism, test station mechanism, hoisting mechanism, and sound level testing mechanism of this utility model.

[0024] Figure 5 This is a front view of the transplanting mechanism of this utility model.

[0025] Figure 6 This is a left view of the transplanting mechanism of this utility model.

[0026] Figure 7 This is a front view of the hoisting mechanism and sound level testing mechanism of this utility model.

[0027] Figure 8 This is a left view of the hoisting mechanism and sound level testing mechanism of this utility model.

[0028] Attached reference numerals: 1. Finished product testing room; 2. Test workbench; 4. Transplanting mechanism; 5. Test station mechanism; 6. Lifting mechanism; 7. Sound level testing mechanism; 8. Transplanting frame; 9. Track; 10. First motor; 11. Transplanting wheel; 12. First conveyor line; 13. Second motor; 14. Support frame; 15. Second conveyor line; 16. Third motor; 17. Test truss; 18. Transverse guide rail; 19. Drive wheel; 20. Transverse drive frame; 21. Fourth motor; 22. Dual-speed electric chain hoist; 23. Lifting device; 24. Silencer exhaust; 25. Silencer air inlet; 26. Exhaust outlet; 27. Air inlet; 28. Feed door; 29. ​​Discharge door; 30. Test frame; 31. Microphone. Detailed Implementation

[0029] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0032] An automatic testing device for amorphous alloy three-dimensional wound iron core includes: a finished product testing room 1, a test workbench 2, a transfer conveyor line, a transfer mechanism 4, a test station mechanism 5, a hoisting mechanism 6, and a sound level testing mechanism 7.

[0033] In one embodiment, such as Figures 1 to 8 As shown, the test workbench 2, the transplanting mechanism 4, the test station mechanism 5, the hoisting mechanism 6, and the sound level testing mechanism 7 are arranged in the finished product testing room 1. The transfer conveyor line is arranged outside the finished product testing room 1 and is connected to the transplanting mechanism 4. The test station mechanism 5 is connected to the transplanting mechanism 4.

[0034] The test workbench 2 is simultaneously connected to the transplanting mechanism 4, the hoisting mechanism 6, and the sound level testing mechanism 7 to control their operation.

[0035] In one embodiment, such as Figures 1 to 8As shown, the test bench 2 consists of a frequency converter, a power analyzer, a PLC control system, a sound level analyzer, and a workbench;

[0036] The frequency converter, the power analyzer, the PLC control system, and the sound level analyzer are installed inside the workbench.

[0037] In one embodiment, such as Figures 1 to 8 As shown, the transplanting mechanism 4 has two sets, namely input transplanting and output transplanting;

[0038] The transplanting mechanism 4 includes: a transplanting frame 8; a track 9, fixedly installed in the finished product testing room 1; a first motor 10, fixedly installed on the transplanting frame 8; transplanting wheels 11, rotatably installed on both sides of the transplanting frame 8 via a drive shaft and rotating on the track 9, wherein the first motor 10 is connected to the drive shaft of the transplanting wheel 11 via a chain drive to drive the drive shaft to rotate; a first conveyor line 12, installed on the transplanting frame 8; and a second motor 13, installed on one side of the first conveyor line 12 to drive the first conveyor line 12 to drive its transmission.

[0039] In one embodiment, such as Figures 1 to 8 As shown, the test station mechanism 5 is installed between the two transplanting mechanisms 4;

[0040] The test station mechanism 5 consists of a support frame 14, a second conveyor line 15, and a third motor 16;

[0041] The support frame 14 is fixedly installed in the finished product testing room 1, the second conveyor line 15 is mounted on the support frame 14, and the third motor 16 is installed on one side of the second conveyor line 15 to drive the second conveyor line 15.

[0042] In one embodiment, such as Figures 1 to 8 As shown, the hoisting mechanism 6 includes: a test truss 17, fixedly installed on the top of the finished product testing room 1; a transverse guide rail 18, fixedly installed on the bottom of the test truss 17; a drive wheel 19, rotatably installed on the transverse guide rail 18; a transverse drive frame 20, fixedly connected to the drive wheel 19 to follow the drive wheel 19 in the X-axis direction; a fourth motor 21, fixedly installed on one side of the transverse drive frame 20 and connected to the drive wheel 19 to drive the drive wheel 19 to rotate; a dual-speed electric chain hoist 22, fixedly installed inside the transverse drive frame 20; and a lifting device 23, installed on the dual-speed electric chain hoist 22 for vertical movement.

[0043] In one embodiment, such as Figures 1 to 8 As shown, the sound level testing mechanism 7 is installed at the bottom of the transverse drive frame 20;

[0044] The sound level testing mechanism 7 includes a test frame 30 and microphones 31; the test frame 30 is fixedly installed at the bottom of the transverse drive frame 20, and a plurality of microphones 31 are provided and installed at the bottom of the test frame 30.

[0045] In one embodiment, such as Figures 1 to 8 As shown, the finished product testing room 1 is composed of sound insulation and sound absorption panels, and the interior of the finished product testing room 1 is divided into an operation room and a work room. The top of the work room of the finished product testing room 1 is provided with a silencer exhaust port 24 and a silencer air inlet 25. The top of the operation room of the finished product testing room 1 is provided with an exhaust port 26 and an air inlet 27. The finished product testing room 1 has a feeding door 28 on one side and a discharging door 29 on the other side.

[0046] In one embodiment, such as Figures 1 to 8 As shown, the test workbench 2 is located in the operating room, the transplanting mechanism 4, the test station mechanism 5, the hoisting mechanism 6 and the sound level testing mechanism 7 are located in the work room, and the transfer conveyor line is connected to the feed gate 28 and the discharge gate 29.

[0047] Working Principle: This utility model is used for automatic testing of no-load loss and no-load loss sound level of different iron core finished products. The operator calls the production line via an industrial control computer to deliver iron cores. The production line control system collects information and interacts with the production line conveyor system, transferring the iron core to be tested from the surface drying and curing module to the test inter-laboratory buffer position. When the iron core tray is transferred to the test room, the test room door automatically opens, and the iron core is transferred to the test station via a conveyor line and a transfer trolley.

[0048] After the transfer trolley arrives at the test station, the operator uses a handheld control handle to operate the hoisting mechanism to suspend the iron core. After the operator completes the wiring and adjusts the position of the sound level detection probe, the test is carried out automatically.

[0049] After the test is completed, the iron core is manually lowered onto the transfer tray. The transfer trolley carries the iron core tray and moves the iron core to the buffer station of the test station. When the next product enters the test station, the doors on both sides of the test station open automatically, completing the exit of the iron core from the buffer station.

[0050] Meanwhile, labels and test reports are printed manually, and the test information is uploaded to the factory's MES system through the production line control system.

[0051] The testing is a comprehensive test of the finished iron core after spraying. The testing equipment is compatible with the testing of all products and can automatically complete all test items after a single wiring.

[0052] Process flow description of the automatic measurement device for no-load loss of iron core:

[0053] The product is automatically transferred to the testing station by the conveyor line. The testing device identifies the transformer by scanning the code and calls up the core parameters required for the test sample from the database. The core test wires are connected manually. The hoisting device lifts the core to the designated height. The voltage is automatically increased to complete the no-load test.

[0054] The system integrates the control system, frequency converter, power analyzer, and wiring device into one unit, completing the core loss test with a single click. It features intelligent control, automatic data locking, and result calculation. Test results are uploaded to the MES system, and non-conforming products automatically trigger manual re-inspection.

[0055] The system can automatically perform no-load tests, measuring no-load losses, no-load current, line voltage, phase voltage, RMS and average voltage values, average three-phase voltage, current, power, power factor, frequency, and other parameters. It uses a 3-wattmeter for measurement and features automatic voltage boosting, automatic data tracking and locking, overcurrent and overvoltage protection, data storage, data printing, data export, and automatic database upload functions. Test data can be retrieved via the core ID, and test reports are automatically generated.

[0056] Description of the process flow for the automatic sound level measurement device for iron core:

[0057] During the sound level test, the core no-load loss test state is always maintained. Test microphones are used and the test microphones are fixed on the trolley of the hoisting system with tooling brackets. The distance between the microphone and the test object can be manually adjusted. The sound level detection system controls multiple sound level meters to collect data with one click and uploads the data to the transformer detection information management system for automatic calculation. One-click acquisition and automatic calculation can be achieved. There are 12 microphones.

[0058] Test results are automatically uploaded to the MES system, and non-conforming products automatically trigger manual re-inspection. An automated testing / manual re-inspection device is designed, incorporating ergonomic design and necessary tooling.

[0059] The opening and closing of the sound level chamber door is controlled by a dedicated human-machine interface. The human-machine interface has management permissions, and unauthorized personnel cannot enter the system to perform operations. Each entrance and exit is equipped with a photoelectric system to ensure safety and measures to prevent unauthorized personnel from entering. There are interlocking devices to prevent people from entering when the test area is powered on. The test room is equipped with a high-definition camera and microphone to ensure that test personnel can monitor the test samples from the control room.

[0060] The control system of all automatic doors in the sound level chamber is interlocked with the testing system. When the sound level chamber door is open, the testing system cannot be powered on, and when the testing system is powered on, the electric door of the test chamber cannot be opened. Limit switches are installed on the manual small door of the test chamber and are interlocked with the testing system. When the testing system is powered on, if the small door of the test chamber is opened, the system stops outputting and alarms. When the small door of the test chamber is open, the testing system cannot be powered on.

[0061] A low-noise solid-state drive computer is used to measure, control, and calculate the power supply for noise testing. This ensures that the computer does not generate acoustic interference during noise testing.

[0062] After each test is completed, the results are automatically displayed and analyzed separately. If the data is satisfactory, it is automatically saved. If the data is abnormal, the test is retested, and the retest data will eventually overwrite the previous data on the screen.

[0063] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An amorphous alloy three-dimensional wound core automatic testing device characterized by comprising: The application relates to a finished product testing room. The testing workbench, the transplanting mechanism, the testing work position mechanism, the hoisting mechanism and the sound level testing mechanism are arranged in the finished product testing room, the flow transmission conveying line is arranged outside the finished product testing room and is connected with the transplanting mechanism, and the testing work position mechanism is connected with the transplanting mechanism. The testing workbench is connected with the transplanting mechanism, the hoisting mechanism and the sound level testing mechanism to control the work of the three. The testing workbench is composed of a variable frequency power supply, a power analyzer, a PLC control system, a sound level analyzer and a workbench.

2. The automatic testing device for amorphous alloy three-dimensional wound core according to claim 1, characterized in that, The variable frequency power supply, the power analyzer, the PLC control system and the sound level analyzer are arranged in the workbench. The transplanting mechanism comprises two groups of input transplanting and output transplanting.

3. The automatic testing device for amorphous alloy three-dimensional wound core according to claim 1, characterized in that, The testing work position mechanism is arranged between the two transplanting mechanisms. The testing work position mechanism is composed of a support frame, a second conveying line and a third motor.

4. The automatic testing device for non-crystalline alloy three-dimensional wound core according to claim 3, characterized in that, The support frame is fixedly arranged in the finished product testing room, the second conveying line is arranged on the support frame, and the third motor is arranged on one side of the second conveying line to drive the second conveying line. The hoisting mechanism comprises a testing truss fixedly arranged on the top of the finished product testing room, a horizontal guide rail fixedly arranged on the bottom of the testing truss, a driving wheel rotatably arranged on the horizontal guide rail, a horizontal driving frame fixedly connected with the driving wheel to move along the X-axis direction, a fourth motor fixedly arranged on one side of the horizontal driving frame and connected with the driving wheel to drive the driving wheel to rotate, a double-speed ring chain electric hoist fixedly arranged in the horizontal driving frame, and a lifting tool arranged on the double-speed ring chain electric hoist to move up and down. The sound level testing mechanism is arranged on the bottom of the horizontal driving frame.

5. The automatic testing device for non-crystalline alloy three-dimensional wound core according to claim 1, characterized in that, The sound level testing mechanism comprises a testing frame fixedly arranged on the bottom of the horizontal driving frame and a plurality of sound receivers arranged on the bottom of the testing frame.

6. The automatic testing device for non-crystalline alloy three-dimensional wound core according to claim 5, characterized in that, The finished product testing room is composed of sound insulation and sound absorption boards, and the room is divided into an operation room and a work room. One side of the finished product testing room is provided with a feeding door, and the other side is provided with a discharging door.

7. The automatic testing device for amorphous alloy three-dimensional wound core according to claim 1, characterized in that, ​ 8. The automatic testing device for non-crystalline alloy three-dimensional wound core according to claim 7, characterized in that, The test workbench is located in the operation room, the transplanting mechanism, the test work position mechanism, the hoisting mechanism and the sound level test mechanism are located in the operation room, and the flow transfer conveying line is connected with the feeding door and the discharging door.

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