Insulation detector

By designing a winding cavity and winding tube inside the test box in the insulation tester, combined with a T-shaped rotating rod and gear structure, the problem of wire tangling and knotting was solved, realizing automatic wire winding and improving testing efficiency.

CN223796633UActive Publication Date: 2026-01-13刘凯
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Patent Information

Application Number
CN202520048968.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-13
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

After use, the wires of existing insulation testers tend to become tangled and knotted, affecting testing efficiency.

Method used

The device employs an embedded detection instrument within the detection box, and is equipped with a winding cavity and winding tube. Automatic winding and rewinding of the wire is achieved through a T-shaped rotating rod and gear structure, preventing tangling.

Benefits of technology

It enables the orderly winding of wires, preventing tangling and knotting, and improving the simplicity and convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The insulation detector comprises a detection box, a detection instrument is embedded in the side wall of the detection box, a rolling cavity is formed in the detection box, the inner side wall of the rolling cavity is rotationally connected with two rolling pipes through bearings, the side walls of the two rolling pipes are jointly provided with a rolling structure, a pen groove is formed in the top of the detection box, and the pen groove is connected with a pen holder. A pen groove is formed in the top of the detection box, a detection pen is placed in the pen groove, a clamping groove is formed in the top of the detection box, a detection clamp is placed in the clamping groove, wires are arranged at one ends of the detection pen and the detection clamp, and one ends of the two wires penetrate through the side wall of the detection box and are in sliding connection with the detection box; the two wires are connected to the side walls of the outer rings of the two winding pipes in a wound mode correspondingly. According to the utility model, under the mutual cooperation of the detection box, the lead, the detection pen, the winding pipe and other parts, the lead can be respectively wound and wound, so that the phenomenon of knotting caused by random winding of the lead is prevented, and the operation is simple, convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the field of testing instruments, and in particular to an insulation testing instrument. Background Technology

[0002] New energy vehicles refer to automobiles that use unconventional vehicle fuels as their power source and integrate advanced technologies in vehicle power control and drive, resulting in vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, range-extended electric vehicles, hybrid electric vehicles, fuel cell electric vehicles, hydrogen engine vehicles, and other new energy vehicles. With social development, the application of new energy vehicles is becoming more and more widespread, and therefore, the demand for insulation testing instruments for new energy vehicles is increasing day by day.

[0003] For example, Chinese Patent Publication No. CN220154573U discloses an insulation tester for new energy vehicles, comprising a handheld testing mechanism and a vehicle shell adsorption mechanism. The handheld testing mechanism includes a current conducting component connected directly above the tester, and the current conducting component includes a magnetic pole guide that can be magnetically attracted and fixed to electronic devices inside the vehicle. The vehicle shell adsorption mechanism includes an adsorption component connected to the tester and a grounding component connected within the adsorption component. Alternatively, two sets of vertically distributed brackets are mounted on the outside of a conventional tester using fixing nuts, and a vacuum fixing component that can be adsorbed onto the outside of the vehicle shell is spirally connected within the brackets.

[0004] However, in the above solution, it is not convenient to rewind the wire after the device is used. During the wire rewinding process, the wire is easily tangled and knotted, which affects the detection efficiency. Utility Model Content

[0005] This invention provides an insulation tester to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An insulation tester includes a test box with a test instrument embedded in its side wall. A winding cavity is provided inside the test box, and two winding tubes are rotatably connected to the inner side wall of the winding cavity via bearings. The two winding tubes share a winding structure on their side walls. A pen slot is provided at the top of the test box, in which a test pen is placed. A clamping slot is also provided at the top of the test box, in which a test clamp is placed. One end of each of the test pen and the test clamp is provided with a wire. One end of each wire passes through the side wall of the test box and is slidably connected to it. The two wires are respectively wound around the outer side wall of the two winding tubes, with one end of each wire passing through the side wall of the two winding tubes and extending out of the two winding tubes. One end of each wire is electrically connected to the test instrument.

[0008] As a further improvement to this technical solution: the winding structure includes two driven gears, which are respectively fixedly connected to the outer ring sidewalls of the two winding tubes. A T-shaped rotating rod is rotatably connected to the sidewall of the detection box. One end of the T-shaped rotating rod passes through the sidewall of the detection box and extends into the winding cavity. The outer ring sidewall of the T-shaped rotating rod is rotatably connected to the sidewall of the detection box through a bearing. A driving gear is fixedly connected to one end of the T-shaped rotating rod. The driving gear meshes with the two driven gears and is located between the two driven gears.

[0009] As a further improvement to this technical solution: the surface of the T-shaped rotating rod is provided with anti-slip texture.

[0010] As a further improvement to this technical solution: anti-slip pads are provided on both sides of the detection box.

[0011] As a further improvement to this technical solution: the side wall of the detection box is fixedly connected with a strap.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the device can wind and rewind the wires separately through the cooperation of components such as the detection box, wires, detection pen, and winding tube, thereby preventing the wires from being randomly tangled and knotted. It is simple, convenient and quick to operate.

[0013] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0014] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0015] Figure 1 This is a front view schematic diagram of an insulation tester proposed in this utility model;

[0016] Figure 2 This is a rear cross-sectional view of an insulation tester proposed in this utility model.

[0017] Figure 3 This is a front view schematic diagram of an insulation tester proposed in this utility model;

[0018] Figure 4This is a top view cross-sectional structural diagram of an insulation tester proposed in this utility model;

[0019] Figure 5 This is a top view schematic diagram of an insulation tester proposed in this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Test box; 2. Anti-slip mat; 3. Test instrument; 4. Wire; 5. Strap; 6. Test pen; 7. Pen slot; 8. Test clip; 9. Clip slot; 10. Take-up tube; 11. Take-up cavity; 12. T-shaped rotating rod; 13. Drive gear; 14. Driven gear. Detailed Implementation

[0022] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described in more detail below by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] Please see Figure 1-5In this embodiment of the utility model, an insulation detector includes a detection box 1. A detection instrument 3 is embedded in the side wall of the detection box 1. A winding cavity 11 is opened in the detection box 1. Two winding tubes 10 are rotatably connected to the inner side wall of the winding cavity 11 through bearings. The side walls of the two winding tubes 10 are provided with a winding structure. A pen slot 7 is opened at the top of the detection box 1, and a detection pen 6 is placed in the pen slot 7. A clamping groove 9 is opened at the top of the detection box 1, and a detection clamp 8 is placed in the clamping groove 9. A wire 4 is provided at one end of both the detection pen 6 and the detection clamp 8. One end of both wires 4 passes through the side wall of the detection box 1 and is slidably connected to the detection box 1. The two wires 4 are respectively wound and connected to the outer side wall of the two winding tubes 10. One end of the two wires 4 passes through the side wall of the two winding tubes 10 and extends out of the two winding tubes 10. One end of the two wires 4 is electrically connected to the detection instrument 3.

[0026] Please see Figure 4-5 The winding structure includes two driven gears 14, which are fixedly connected to the outer sidewalls of the two winding tubes 10. A T-shaped rotating rod 12 is rotatably connected to the sidewall of the detection box 1. The surface of the T-shaped rotating rod 12 is provided with anti-slip texture. One end of the T-shaped rotating rod 12 passes through the sidewall of the detection box 1 and extends into the winding cavity 11. The outer sidewall of the T-shaped rotating rod 12 is rotatably connected to the sidewall of the detection box 1 through a bearing. A driving gear 13 is fixedly connected to one end of the T-shaped rotating rod 12. The driving gear 13 meshes with the two driven gears 14 and is located between the two driven gears 14. By rotating the T-shaped rotating rod 12, the T-shaped rotating rod 12 drives the driving gear 13 to rotate. When the driving gear 13 rotates, it can simultaneously drive the two driven gears 14 to rotate. The two driven gears 14 drive the two winding tubes 10 to rotate, thereby simultaneously winding the two wires 4, thus preventing the wires 4 from tangling and knotting.

[0027] Please see Figure 1-5 The test box 1 has anti-slip pads 2 on both sides. The anti-slip pads 2 can improve the comfort when holding the test box 1 and prevent the hand from slipping when holding the test box 1.

[0028] Please see Figure 1-5 The side wall of the test box 1 is fixedly connected with a strap 5, which makes it easy to lift the test box 1 and carry it.

[0029] The working principle of this utility model is as follows: When using this device, take out the detection pen 6 and the detection clip 8, clip the detection clip 8 onto the ground housing of the object being tested, and then use one end of the detection pen 6 to contact the terminal to be tested. Then, check whether the terminal has an insulation fault through the detection instrument 3. After use, rotate the T-shaped rotating rod 12. The T-shaped rotating rod 12 drives the drive gear 13 to rotate. When the drive gear 13 rotates, it can simultaneously drive the two driven gears 14 to rotate. The two driven gears 14 drive the two winding tubes 10 to rotate, thereby simultaneously winding the two wires 4, thus preventing the wires 4 from being randomly tangled and knotted. Then, the detection pen 6 and the detection clip 8 can be placed in the pen slot 7 and the clip slot 9 respectively for storage.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. An insulation tester, comprising a test box (1), characterized in that, The detection box (1) has a detection instrument (3) embedded in its side wall. The detection box (1) has a winding cavity (11) inside. The inner side wall of the winding cavity (11) is rotatably connected to two winding tubes (10) via bearings. The two winding tubes (10) have a winding structure on their side walls. The top of the detection box (1) has a pen slot (7) in which a detection pen (6) is placed. The top of the detection box (1) has a clamping slot (9) in which a detection clamp is placed. (8) Both the detection pen (6) and the detection clip (8) are provided with wires (4) at one end. One end of each of the two wires (4) passes through the side wall of the detection box (1) and is slidably connected to the detection box (1). The two wires (4) are respectively wound and connected to the outer side wall of the two take-up tubes (10). One end of each of the two wires (4) passes through the side wall of the two take-up tubes (10) and extends out of the two take-up tubes (10). One end of each of the two wires (4) is electrically connected to the detection instrument (3).

2. An insulation tester according to claim 1, characterized in that, The winding structure includes two driven gears (14), which are fixedly connected to the outer ring sidewalls of the two winding tubes (10). A T-shaped rotating rod (12) is rotatably connected to the sidewall of the detection box (1). One end of the T-shaped rotating rod (12) passes through the sidewall of the detection box (1) and extends into the winding cavity (11). The outer ring sidewall of the T-shaped rotating rod (12) is rotatably connected to the sidewall of the detection box (1) through a bearing. One end of the T-shaped rotating rod (12) is fixedly connected to a driving gear (13). The driving gear (13) meshes with the two driven gears (14) and is located between the two driven gears (14).

3. An insulation tester according to claim 2, characterized in that, The surface of the T-shaped rotating rod (12) is provided with anti-slip texture.

4. An insulation tester according to claim 1, characterized in that, The detection box (1) has anti-slip pads (2) on both sides.

5. An insulation tester according to claim 1, characterized in that, The detection box (1) has a strap (5) fixedly connected to its side wall.

Citation Information

Patent Citations

  • Insulation detector for new energy automobile

    CN220154573U