Double-end single-plug wire harness processing device

Abstract

The utility model discloses a double-end single-plug wire harness processing device, which belongs to the field of wire harness processing and comprises a base, a wire grabbing mechanism, wire plugging assemblies and a wire stripping mechanism, one end of the upper surface of the base is provided with the wire grabbing mechanism used for connecting wire grabbing, and the other end of the upper surface of the base is symmetrically provided with the wire plugging assemblies. Wire stripping mechanisms are symmetrically arranged between the wire grabbing mechanism and the wire inserting assembly at the upper end of the base, the wire grabbing mechanism comprises a guide rail beam installed at one end of the base, a transmission mechanism is installed at the upper end of the guide rail beam, and a mounting plate is slidably connected to the lower end of the transmission mechanism. According to the utility model, the base is matched with the wire grabbing mechanism, the wire plugging assembly and the wire stripping mechanism, so that continuous wire grabbing and feeding operation can be carried out on a connecting wire, the practicability of the wire plugging mechanism is remarkably enhanced, and meanwhile, automatic wire plugging operation can be carried out on a double-path double-layer wire terminal shell on the connecting wire through mutual matching of the structures; and the wire plugging efficiency of the wire plugging mechanism can be improved.

Description

Technical Field

[0001] This utility model relates to the field of wire harness processing, specifically a double-headed single-plug wire harness processing device. Background Technology

[0002] Currently, common dual-head wire harnesses on the market generally consist of two housings, multiple terminals, and multiple connecting wires. Each connecting wire is connected to a terminal at both ends and inserted into the corresponding holes in the two housings. When connecting the wire harness and terminals, most methods use a single-path, single-layer wire terminal processing method. This method requires multiple insertion operations, which affects the insertion efficiency of the insertion mechanism. Therefore, it is necessary to provide an insertion mechanism that can perform dual-path, double-layer wire terminal insertion operations to significantly improve insertion efficiency. In addition, existing insertion mechanisms are not convenient for simultaneously connecting multiple connecting wires, thus affecting the practicality of the insertion mechanism. Based on this, it is necessary to provide an insertion mechanism that can continuously connect connecting wires to enhance practicality. Utility Model Content

[0003] The present invention provides a double-headed single-plug wire harness processing device, which aims to solve the problems of existing plugging mechanisms being inconvenient for continuous wire feeding and plugging of dual-path double-layer wire terminal shells;

[0004] To achieve the above objectives, this utility model provides a double-headed single-plug wire harness processing device, including a base, a wire gripping mechanism, a wire plugging assembly, and a wire stripping mechanism;

[0005] The base has a wire gripping mechanism for connecting wires at one end of its upper surface, and a wire insertion assembly symmetrically arranged at the other end of its upper surface. A wire stripping mechanism is symmetrically arranged between the wire gripping mechanism and the wire insertion assembly at the upper end of the base.

[0006] The wire gripping mechanism includes a guide rail beam mounted on one end of the base, a transmission mechanism mounted on the upper end of the guide rail beam, a mounting plate slidably connected to the lower end of the transmission mechanism, a first wire gripping assembly mounted on one side of the mounting plate, a second wire gripping assembly mounted on one end of the guide rail beam, and upper wire assemblies symmetrically mounted on the upper end of the guide rail beam.

[0007] The cable insertion assembly includes a conveying mechanism symmetrically mounted on both sides of the upper surface of the base. A clamping mechanism is mounted at the front end of the conveying mechanism, and a feeding mechanism is mounted at the front end of the clamping mechanism. A positioning mechanism is mounted at the output end of the feeding mechanism, and a cable insertion component is mounted at the lower end of the positioning mechanism. A cable clamping mechanism is detachably mounted at the bottom of the cable insertion component.

[0008] As a preferred embodiment of this utility model, the wire stripping mechanism includes a wire feeding mechanism symmetrically installed at the upper middle part of the base, a detection mechanism installed on one side of the wire feeding mechanism, a control mechanism installed on the surface of the detection mechanism, a wire stripping component installed at the front end of the control mechanism, and a wire transmission mechanism installed on the right side of the control mechanism.

[0009] In a preferred embodiment of this utility model, the transmission mechanism includes a servo motor mounted on the lower end of the guide rail beam, two transmission wheels symmetrically mounted on the upper end of the guide rail beam, and a transmission belt wound between the two transmission wheels. The first wire gripping assembly includes a wire gripping cylinder mounted on one side of the mounting plate, a fixing plate mounted on one side of the wire gripping cylinder, a transmission cylinder mounted on the surface of the fixing plate, the fixing plate and the mounting plate being threaded together, a first locking block being fixedly connected to the output end of the wire gripping cylinder, a second locking block being engaged with the surface of the first locking block, two wire gripping clamps being mounted on the front end of the second locking block, a detachable stabilizing plate being mounted on the front end of the transmission cylinder, and a plurality of guide wheel rollers being rotatably connected to the surface of the stabilizing plate.

[0010] In a preferred embodiment of this utility model, the second wire gripping assembly includes several limiting plates equidistantly mounted on the surface of the stabilizing plate. Several wire clamping wheels are symmetrically rotatably connected to the upper and lower ends of each limiting plate. A side block is fixedly connected to the front end of each limiting plate, and a clamping bolt is threaded into the interior of each side block. A wire threading block is mounted on one side of each limiting plate, and a wire hole is formed on the surface of the wire threading block. A wire conduit is fixedly connected to the front end of the wire threading block. An adjusting knob is mounted on one side of the wire threading block, and the wire hole and wire conduit are fitted together. The wire feeding assembly includes two first fixing blocks and a second fixing block mounted on the back of the guide rail beam. Side rods are inserted into the interior of both the first and second fixing blocks. A turntable is rotatably connected to the upper end of each side rod, and a wire feeding cylinder is mounted on one side of each side rod. A wire feeding reel is connected to the output end of the wire feeding cylinder.

[0011] In a preferred embodiment of this utility model, the conveying mechanism includes receiving plates symmetrically mounted on the upper end of the base. A controller is mounted on the lower end of each of the two receiving plates. A rotating disk is mounted on the upper end of the receiving plates. A feeding disk is rotatably connected to the upper end of the rotating disk. A feeding belt is installed inside the feeding disk, and a feeding pipe is connected to the end of the feeding belt. The clamping mechanism includes a detection plate. A detection block is mounted on the upper end of the detection plate. A positioning clamp is mounted on the front end of the detection plate. A wire clamping side plate is detachably mounted on the front end of the positioning clamp. A stabilizing block is mounted on the lower end of the wire clamping side plate. A lifting block is mounted on the lower end of the stabilizing block. A first clamping cylinder is detachably connected to the lower end of the lifting block.

[0012] In a preferred embodiment of this utility model, the feeding mechanism includes a first feeding plate mounted on the upper end of the base, a feeding cylinder mounted on the upper end of the first feeding plate, a lead screw seat mounted on the upper end of the first feeding plate, a transmission lead screw mounted on the output end of the feeding cylinder, the transmission lead screw being rotatably connected inside the lead screw seat, a top plate mounted on the upper end of the first feeding plate, and a feeding chain mounted on the upper end of the first feeding plate. The positioning mechanism includes a second feeding plate mounted on the upper end of the base, a positioning cylinder mounted on the upper end of the second feeding plate, a clamping plate mounted on the output end of the positioning cylinder, and a gripper mounted on the front end of the clamping plate.

[0013] In a preferred embodiment of this utility model, the wire insertion component includes a vertical plate installed on one side of the first feeding plate. A wire insertion cylinder is installed at the upper end of the vertical plate. A wire insertion block is detachably connected to the output end of the wire insertion cylinder. A wire insertion base block is detachably installed at the lower end of the wire insertion block. The wire clamping mechanism includes a second clamping cylinder installed on one side of the wire insertion base block. A support member is installed at the lower end of the second clamping cylinder. A clamping side plate is installed at the lower end of the second clamping cylinder. A wire clamping claw is slidably connected to the surface of the clamping side plate. A positioning horizontal plate is installed at one end of the clamping side plate. A positioning horizontal claw is connected to the surface of the positioning horizontal plate.

[0014] In a preferred embodiment of this utility model, the wire feeding mechanism includes wire feeding cylinders symmetrically mounted on the upper end of the base, a wire feeding screw is mounted on the output end of the wire feeding cylinder, a wire feeding chain is mounted on the base, a wire feeding block is mounted on the upper middle part of the base, and the detection mechanism includes a terminal block slider mounted on one side of the upper middle part of the base. A wire stripping detector is mounted on the left front end of the terminal block slider, a wire stripping detection head is mounted on the lower end of the wire stripping detector, a wire management detector is mounted on the right side of the terminal block slider, and a wire management detection head is mounted on the lower end of the wire management detector.

[0015] In a preferred embodiment of this utility model, the control mechanism includes a control shaft installed at the front end of the terminal block slider, a feeding conveyor belt installed at the upper end of the base, a wire conveying cylinder and a wire conveying side plate respectively installed at the upper end of the base, a wire conveying screw installed at the output end of the wire conveying cylinder, a wire stripping assembly including a wire stripping clamp cover installed at the upper end of the base, a wire stripping block installed at the lower end of the wire stripping clamp cover, a plurality of wire stripping plates installed at the upper end of the base, and a wire conveying mechanism including a wire conveying main board, the wire conveying main board being threadedly connected to the side surface of the wire conveying screw, a plurality of I-beams fixedly connected to the upper end of the wire conveying main board, a plurality of support seats being equidistantly installed at the upper ends of the plurality of I-beams, and a wire conveying clamp being installed at the upper end of the plurality of support seats.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. During continuous online operation, the online cylinder is first activated to rotate the turntable, which, in conjunction with the online disc, enables the online operation of the connecting wire. Subsequently, the servo motor is activated to rotate the transmission wheel, which, in conjunction with the transmission belt, moves the wire-gripping cylinder along the guide rail beam. Simultaneously, the transmission cylinder, in conjunction with the wire-gripping clamp, clamps the connecting wire for online operation. At the same time, the first wire-gripping assembly, in conjunction with the guide wheel and clamping wheel in the second wire-gripping assembly, feeds the connecting wire into the guide hole and out of the guide tube, thereby enabling continuous online operation of the connecting wire. By controlling the online cylinder in conjunction with the online disc, the online operation can be completed. Compared with the existing insertion mechanism, this utility model, through the above-mentioned structure, facilitates continuous online operation of the connecting wire, thus enhancing the practicality of the insertion mechanism.

[0018] 2. When performing double-path, double-layer wire terminal insertion operation on the connecting wire, the terminal shell is continuously conveyed by the conveying mechanism in the insertion mechanism symmetrically arranged on the upper end of the base, and continuously fed into the feeding belt and feeding tube. Then, the positioning clamp and the clamping side plate can initially clamp and position the double-layer terminal shell. At the same time, the feeding cylinder and the transmission screw continue to feed the terminal shell. Next, the second feeding plate, together with the positioning cylinder, clamping plate, clamping claw, clamping side plate and wire clamping claw, can clamp and position the terminal shell. Then, the insertion cylinder, together with the insertion block and insertion bottom block, can insert the double wire harness into the double-layer terminal shell. Compared with the insertion mechanism in the prior art, the present invention, through the cooperation of the above structures, can facilitate the insertion operation of the connecting wire with double-path, double-layer terminal shell, and thus significantly improve the insertion efficiency of the insertion mechanism. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the wire gripping mechanism and wire insertion mechanism of this utility model;

[0021] Figure 3 This is a schematic diagram of the wire-grabbing mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the transmission mechanism structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the second wire-grabbing assembly of this utility model;

[0024] Figure 6 This is a disassembled structural diagram of the second wire-grabbing assembly of this utility model;

[0025] Figure 7 This is a disassembled diagram of the online component structure of this utility model;

[0026] Figure 8 This is a schematic diagram of the wiring mechanism of this utility model;

[0027] Figure 9 This is a schematic diagram of the feeding mechanism and positioning mechanism of this utility model;

[0028] Figure 10 This is an anatomical diagram of the connector assembly structure of this utility model;

[0029] Figure 11 This is a diagram showing the connection structure of the clamping mechanism of this utility model.

[0030] Figure 12 This is a schematic diagram of the stripping mechanism of this utility model;

[0031] Figure 13 This is a schematic diagram of the transmission mechanism of this utility model.

[0032] In the diagram: 100, wire gripping mechanism; 101, guide rail beam; 102, transmission mechanism; 103, mounting plate; 104, first wire gripping assembly; 105, second wire gripping assembly; 106, wire loading assembly; 1021, servo motor; 1022, transmission wheel; 1023, transmission belt; 1041, wire gripping cylinder; 1042, fixing plate; 1043, transmission cylinder; 1044, first clamping block; 1045, second clamping block; 1046, wire gripping clamp; 1047, stabilizing plate; 1048, guide wheel; 1051, limiting plate; 1052, wire clamping wheel; 1053, side block; 1054, clamping bolt; 1055, wire threading block; 1056, wire hole; 1057, wire conduit; 1058. Adjustment knob; 1061. First fixing block; 1062. Second fixing block; 1063. Side rod; 1064. Turntable; 1065. Wire loading cylinder; 1066. Wire loading reel; 200. Wire insertion assembly; 201. Conveying mechanism; 202. Clamping mechanism; 203. Feeding mechanism; 204. Positioning mechanism; 205. Wire insertion component; 206. Wire clamping mechanism; 2011. Receiving plate; 2012. Controller; 2013. Turntable; 2014. Feeding reel; 2015. Feeding belt; 2016. Feeding tube; 2021. Detection block; 2022. Detection plate; 2023. Positioning clamp; 2024. Wire clamping side plate; 2025. Stabilizing block; 2026. Lifting block ; 2027, First clamping cylinder; 2031, First feeding plate; 2032, Feeding cylinder; 2033, Screw seat; 2034, Transmission screw; 2035, Top plate; 2036, Feeding chain; 2041, Positioning cylinder; 2042, Clamping plate; 2043, Second feeding plate; 2044, Clamping claw; 2051, Vertical plate; 2052, Wire insertion cylinder; 2053, Wire insertion block; 2054, Wire insertion bottom block; 2061, Second clamping cylinder; 2062, Support component; 2063, Clamping side plate; 2064, Wire clamping claw; 2065, Positioning horizontal plate; 2066, Positioning horizontal claw; 300, Wire stripping mechanism; 301, Wire feeding mechanism; 302, Detection mechanism; 303, Control 304. Wire stripping assembly; 305. Wire conveying mechanism; 3011. Wire feeding cylinder; 3012. Wire feeding screw; 3013. Wire feeding chain; 3014. Wire feeding block; 3021. Terminal block machine slider; 3022. Wire stripping detector; 3023. Wire stripping detection head; 3024. Wire management detector; 3025. Wire management detection head; 3031. Control shaft; 3032. Feeding conveyor belt; 3033. Wire conveying cylinder; 3034. Wire conveying side plate; 3035. Wire conveying screw; 3041. Wire stripping clamp cover; 3042. Wire stripping block; 3043. Wire stripping plate; 3051. Wire conveying main board; 3052. I-beam plate; 3053. Support base; 3054. Wire conveying clamp; 400. Base. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0034] Please see Figures 1-13 This utility model provides a double-headed single-plug wire harness processing device, including a wire gripping mechanism 100, a wire plugging assembly 200, a wire stripping mechanism 300, and a base 400.

[0035] Among them, a wire gripping mechanism 100 for gripping the connecting wire is provided at one end of the upper surface of the base 400, and a wire insertion assembly 200 is symmetrically provided at the other end of the upper surface of the base 400. A wire stripping mechanism 300 is symmetrically provided between the wire gripping mechanism 100 and the wire insertion assembly 200 at the upper end of the base 400.

[0036] The wire gripping mechanism 100 includes a guide rail beam 101 mounted on one end of the base 400. A transmission mechanism 102 is mounted on the upper end of the guide rail beam 101. A mounting plate 103 is slidably connected to the lower end of the transmission mechanism 102. A first wire gripping assembly 104 is mounted on one side of the mounting plate 103. A second wire gripping assembly 105 is mounted on one end of the guide rail beam 101. Upper wire assemblies 106 are symmetrically mounted on the upper end of the guide rail beam 101.

[0037] The cable insertion assembly 200 includes a conveying mechanism 201 symmetrically mounted on both sides of the upper surface of the base 400. A clamping mechanism 202 is mounted at the front end of the conveying mechanism 201, a feeding mechanism 203 is mounted at the front end of the clamping mechanism 202, a positioning mechanism 204 is mounted at the output end of the feeding mechanism 203, a cable insertion component 205 is mounted at the lower end of the positioning mechanism 204, and a cable clamping mechanism 206 is detachably mounted at the bottom of the cable insertion component 205.

[0038] In this embodiment, the base 400, in conjunction with the wire gripping mechanism 100, the wire insertion assembly 200, and the wire stripping mechanism 300, not only can the connecting wire be continuously gripped and inserted, significantly enhancing the practicality of the insertion mechanism, but also, through the cooperation of the above structures, the connecting wire can be automatically inserted into the double-layer wire terminal shell, thereby improving the insertion efficiency of the insertion mechanism. During use, the guide beam 101 in the wire gripping mechanism 100, in conjunction with the transmission mechanism 102, mounting plate 103, and the... The first wire gripping assembly 104, the second wire gripping assembly 105, and the wire loading assembly 106 facilitate continuous wire coiling, gripping, and loading operations for the connecting wire, thereby significantly enhancing the practicality of the wire insertion mechanism. At the same time, the conveying mechanism 201, clamping mechanism 202, feeding mechanism 203, positioning mechanism 204, wire insertion component 205, and wire clamping mechanism 206 in the wire insertion assembly 200 facilitate automatic wire insertion operations on the double-channel double-layer wire terminal shell of the connecting wire, thereby significantly improving the wire insertion efficiency of the wire insertion mechanism.

[0039] Please see Figure 12 The wire stripping mechanism 300 includes a wire feeding mechanism 301 symmetrically installed at the upper middle part of the base 400. A detection mechanism 302 is installed on one side of the wire feeding mechanism 301. A control mechanism 303 is installed on the surface of the detection mechanism 302. A wire stripping component 304 is installed at the front end of the control mechanism 303. A wire transmission mechanism 305 is installed on the right side of the control mechanism 303.

[0040] In this embodiment, the wire feeding mechanism 301, detection mechanism 302, control mechanism 303, wire stripping component 304, and wire transmission mechanism 305 in the wire stripping mechanism 300 not only facilitate the wire feeding operation of the connecting wire, but also facilitate wire stripping, wire transmission, and automatic detection of wire stripping quality and wire clamping quality, thereby helping to improve the wire insertion efficiency of the insertion mechanism.

[0041] Please see Figure 4 and Figure 5The transmission mechanism 102 includes a servo motor 1021 mounted on the lower end of the guide beam 101. Two transmission wheels 1022 are symmetrically mounted on the upper end of the guide beam 101. A transmission belt 1023 is wound between the two transmission wheels 1022. The first wire gripping assembly 104 includes a wire gripping cylinder 1041 mounted on one side of the mounting plate 103. A fixing plate 1042 is mounted on one side of the wire gripping cylinder 1041. A transmission cylinder 1043 is mounted on the surface of the fixing plate 1042. The fixing plate 1042 and the mounting plate 103 are threaded together. A first locking block 1044 is fixedly connected to the output end of the wire gripping cylinder 1041. A second locking block 1045 is locked onto the surface of the first locking block 1044. Two wire gripping clamps 1046 are mounted on the front end of the second locking block 1045. A stabilizing plate 1047 is detachably mounted on the front end of the transmission cylinder 1043. Several guide wheels 1048 are rotatably connected to the surface of the stabilizing plate 1047.

[0042] In this embodiment, by starting the servo motor 1021 to drive the transmission wheel 1022 to rotate, and with the transmission belt 1023, the mounting plate 103 can be controlled to move back and forth along the guide rail beam 101 with the first clamping block 1044, the second clamping block 1045 and the wire gripper 1046. With the help of the wire guide wheel 1048, the connecting wire can be automatically clamped and wired.

[0043] Please see Figures 5-8 The second wire gripping assembly 105 includes several limiting plates 1051 equidistantly mounted on the surface of the stabilizing plate 1047. Several wire clamping wheels 1052 are symmetrically rotatably connected to the upper and lower ends of each limiting plate 1051. A side block 1053 is fixedly connected to the front end of each limiting plate 1051, and a clamping bolt 1054 is threaded into the interior of the side block 1053. A wire threading block 1055 is mounted on one side of each limiting plate 1051. A wire hole 1056 is formed on the surface of the wire threading block 1055, and a wire conduit 1057 is fixedly connected to the front end of the wire threading block 1055. An adjustment knob 1058 is installed on one side of the wire block 1055. The wire hole 1056 and the wire tube 1057 are matched. The wire loading assembly 106 includes two first fixing blocks 1061 and second fixing blocks 1062 installed on the back of the guide rail beam 101. Side rods 1063 are inserted into the interior of both the first fixing blocks 1061 and the second fixing blocks 1062. The upper end of the side rod 1063 is rotatably connected to a turntable 1064. A wire loading cylinder 1065 is installed on one side of the side rod 1063. The output end of the wire loading cylinder 1065 is connected to a wire loading reel 1066.

[0044] In this embodiment, the wire clamping wheel 1052, in conjunction with the wire threading block 1055, the wire hole 1056, and the wire tube 1057, can limit the transmission of the connecting wire. In conjunction with the first fixing block 1061, the second fixing block 1062, the side rod 1063, the wire loading cylinder 1065, and the wire loading reel 1066, the wire insertion mechanism can perform automatic wire loading operation, thereby enhancing the practicality of the wire insertion mechanism.

[0045] Please see Figure 9 and Figure 10 The conveying mechanism 201 includes receiving plates 2011 symmetrically mounted on the upper end of the base 400. A controller 2012 is mounted on the lower end of each of the two receiving plates 2011. A rotating disk 2013 is mounted on the upper end of the receiving plates 2011. A feeding disk 2014 is rotatably connected to the upper end of the rotating disk 2013. A feeding belt 2015 is installed inside the feeding disk 2014. A feeding pipe 2016 is connected to the end of the feeding belt 2015. A clamping mechanism 20... 2 includes a detection plate 2022, a detection block 2021 is installed on the upper end of the detection plate 2022, a positioning clamp 2023 is installed on the front end of the detection plate 2022, a wire clamping side plate 2024 is detachably installed on the front end of the positioning clamp 2023, a stabilizing block 2025 is installed on the lower end of the wire clamping side plate 2024, a lifting block 2026 is installed on the lower end of the stabilizing block 2025, and a first clamping cylinder 2027 is detachably connected to the lower end of the lifting block 2026.

[0046] In this embodiment, the rotating disk 2013, in conjunction with the feeding disk 2014, the feeding belt 2015, and the feeding tube 2016, can automatically feed the terminal housing. The energized positioning clamp 2023, in conjunction with the wire clamping side plate 2024, the lifting block 2026, and the first clamping cylinder 2027, can clamp and position the terminal housing, thereby improving the stability and smoothness of the terminal housing feeding.

[0047] Please see Figure 9 and Figure 10 The feeding mechanism 203 includes a first feeding plate 2031 mounted on the upper end of the base 400, a feeding cylinder 2032 mounted on the upper end of the first feeding plate 2031, a lead screw seat 2033 mounted on the upper end of the first feeding plate 2031, a transmission lead screw 2034 mounted on the output end of the feeding cylinder 2032, the transmission lead screw 2034 being rotatably connected inside the lead screw seat 2033, a top plate 2035 mounted on the upper end of the first feeding plate 2031, and a feeding chain 2036 mounted on the upper end of the first feeding plate 2031. The positioning mechanism 204 includes a second feeding plate 2043 mounted on the upper end of the base 400, a positioning cylinder 2041 mounted on the upper end of the second feeding plate 2043, a clamping plate 2042 mounted on the output end of the positioning cylinder 2041, and a gripper 2044 mounted on the front end of the clamping plate 2042.

[0048] In this embodiment, the terminal housing can be further clamped and positioned by the feeding cylinder 2032 in conjunction with the transmission screw 2034, the feeding chain 2036, the positioning cylinder 2041, the clamping plate 2042, and the gripper 2044.

[0049] Please see Figure 10 and Figure 11 The wire insertion component 205 includes a vertical plate 2051 installed on one side of the first feeding plate 2031. A wire insertion cylinder 2052 is installed at the upper end of the vertical plate 2051. A wire insertion block 2053 is detachably connected to the output end of the wire insertion cylinder 2052. A wire insertion base block 2054 is detachably installed at the lower end of the wire insertion block 2053. The wire clamping mechanism 206 includes a second clamping cylinder 2061 installed on one side of the wire insertion base block 2054. A support member 2062 is installed at the lower end of the second clamping cylinder 2061. A clamping side plate 2063 is installed at the lower end of the second clamping cylinder 2061. A wire clamping claw 2064 is slidably connected to the surface of the clamping side plate 2063. A positioning horizontal plate 2065 is installed at one end of the clamping side plate 2063. A positioning horizontal claw 2066 is connected to the surface of the positioning horizontal plate 2065.

[0050] In this embodiment, the wire insertion cylinder 2052, in conjunction with the wire insertion block 2053, the wire insertion bottom block 2054, the second clamping cylinder 2061, and the wire clamping claw 2064, can clamp the connecting wire in a dual-path arrangement and insert it into the terminal housing, thereby improving the wire insertion efficiency of the wire insertion mechanism.

[0051] Please see Figure 12 The wire feeding mechanism 301 includes wire feeding cylinders 3011 symmetrically mounted on the upper end of the base 400. A wire feeding screw 3012 is mounted on the output end of the wire feeding cylinder 3011. A wire feeding chain 3013 is mounted on the base 400. A wire feeding block 3014 is mounted on the upper middle part of the base 400. The detection mechanism 302 includes a terminal block machine slider 3021 mounted on one side of the upper middle part of the base 400. A wire stripping detector 3022 is mounted on the left side of the front end of the terminal block machine slider 3021. A wire stripping detection head 3023 is mounted on the lower end of the wire stripping detector 3022. A wire management detector 3024 is mounted on the right side of the terminal block machine slider 3021. A wire management detection head 3025 is mounted on the lower end of the wire management detector 3024.

[0052] In this embodiment, the wire feeding screw 3012, in conjunction with the wire feeding cylinder 3011 and the wire feeding chain 3013, facilitates the transmission of the connecting wire in the wire gripping mechanism 100. The terminal block slider 3021, along with the wire stripping detection head 3023, wire stripping detector 3022, wire sorting detector 3024, and wire sorting detection head 3025, facilitates the detection of wire stripping quality and wire feeding quality, ensuring the wire insertion efficiency of the insertion mechanism.

[0053] Please see Figure 13 The control mechanism 303 includes a control shaft 3031 mounted on the front end of the terminal block slider 3021. A feeding conveyor belt 3032 is mounted on the upper end of the base 400. A wire conveying cylinder 3033 and a wire conveying side plate 3034 are respectively mounted on the upper end of the base 400. A wire conveying screw 3035 is mounted on the output end of the wire conveying cylinder 3033. The wire stripping assembly 304 includes a wire stripping clamp 3041 mounted on the upper end of the base 400. A wire stripping clamp is mounted on the lower end of the wire stripping clamp 3041. The upper end of the base 400 is equipped with several wire stripping plates 3043. The wire transmission mechanism 305 includes a wire transmission main board 3051, which is threaded to the side surface of the wire transmission screw 3035. Several I-beams 3052 are fixedly connected to the upper end of the wire transmission main board 3051. Several support seats 3053 are equidistantly installed on the upper end of the several I-beams 3052. A wire transmission clamp 3054 is installed on the upper end of the several support seats 3053.

[0054] In this embodiment, the feeding conveyor belt 3032, together with the wire conveying cylinder 3033, the wire conveying side plate 3034 and other structures, can further convey the connecting wire, and together with the wire stripping block 3042 and the wire stripping clamp cover 3041 and other structures, can perform wire stripping operations, thus further enhancing the practicality of the wire insertion mechanism.

[0055] The specific working principle is as follows: The base 400, in conjunction with the wire gripping mechanism 100, the wire insertion assembly 200, and the wire stripping mechanism 300, not only can the connecting wire be continuously gripped and inserted, significantly enhancing the practicality of the insertion mechanism, but also, through the cooperation of the above structures, the connecting wire can be automatically inserted into the double-layer wire terminal shell, thereby improving the insertion efficiency of the insertion mechanism. During use, the guide beam 101 in the wire gripping mechanism 100, in conjunction with the transmission mechanism 102, the mounting plate 103, and the first gripper... The wire assembly 104, the second wire gripping assembly 105, and the wire loading assembly 106 facilitate continuous wire coiling, gripping, and loading operations for the connecting wire, thereby significantly enhancing the practicality of the wire insertion mechanism. At the same time, the conveying mechanism 201, clamping mechanism 202, feeding mechanism 203, positioning mechanism 204, wire insertion component 205, and wire clamping mechanism 206 in the wire insertion assembly 200 facilitate automatic wire insertion operations on the double-channel double-layer wire terminal shell of the connecting wire, thus significantly improving the wire insertion efficiency of the wire insertion mechanism.

[0056] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0057] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-headed single-plug wire harness processing device, characterized in that, Including the base (400): The upper surface of the base (400) is provided with a wire gripping mechanism (100) for connecting wire gripping at one end, and a wire insertion assembly (200) is symmetrically provided at the other end of the upper surface of the base (400). A wire stripping mechanism (300) is symmetrically provided between the wire gripping mechanism (100) and the wire insertion assembly (200) at the upper end of the base (400). The wire gripping mechanism (100) includes a guide rail beam (101) installed at one end of the base (400), a transmission mechanism (102) installed at the upper end of the guide rail beam (101), a mounting plate (103) slidably connected to the lower end of the transmission mechanism (102), a first wire gripping assembly (104) installed on one side of the mounting plate (103), a second wire gripping assembly (105) installed at one end of the guide rail beam (101), and upper wire assemblies (106) symmetrically installed at the upper end of the guide rail beam (101). The cable insertion assembly (200) includes a conveying mechanism (201) symmetrically mounted on both sides of the upper surface of the base (400). A clamping mechanism (202) is mounted at the front end of the conveying mechanism (201), and a feeding mechanism (203) is mounted at the front end of the clamping mechanism (202). A positioning mechanism (204) is mounted at the output end of the feeding mechanism (203). A cable insertion component (205) is mounted at the lower end of the positioning mechanism (204), and a cable clamping mechanism (206) is detachably mounted at the bottom of the cable insertion component (205).

2. The double-headed single-plug wire harness processing device according to claim 1, characterized in that: The wire stripping mechanism (300) includes a wire feeding mechanism (301) symmetrically installed at the upper middle part of the base (400). A detection mechanism (302) is installed on one side of the wire feeding mechanism (301). A control mechanism (303) is installed on the surface of the detection mechanism (302). A wire stripping component (304) is installed at the front end of the control mechanism (303). A wire transmission mechanism (305) is installed on the right side of the control mechanism (303).

3. The double-headed single-plug wire harness processing device according to claim 1, characterized in that: The transmission mechanism (102) includes a servo motor (1021) mounted on the lower end of the guide beam (101). Two transmission wheels (1022) are symmetrically mounted on the upper end of the guide beam (101), and a transmission belt (1023) is wound between the two transmission wheels (1022). The first wire gripping assembly (104) includes a wire gripping cylinder (1041) mounted on one side of the mounting plate (103). A fixing plate (1042) is mounted on one side of the wire gripping cylinder (1041), and a transmission air filter is mounted on the surface of the fixing plate (1042). The cylinder (1043) is threadedly connected to the fixing plate (1042) and the mounting plate (103). The output end of the wire-gripping cylinder (1041) is fixedly connected to a first clamping block (1044). The surface of the first clamping block (1044) is clamped to a second clamping block (1045). The front end of the second clamping block (1045) is equipped with two wire-gripping clamps (1046). The front end of the transmission cylinder (1043) is detachably equipped with a stabilizing plate (1047). The surface of the stabilizing plate (1047) is rotatably connected to several guide wheels (1048).

4. The double-headed single-plug wire harness processing device according to claim 1, characterized in that: The second wire gripping assembly (105) includes a plurality of limiting plates (1051) equidistantly mounted on the surface of the stabilizing plate (1047). A plurality of wire clamping wheels (1052) are symmetrically rotatably connected to the upper and lower ends of each limiting plate (1051). A side block (1053) is fixedly connected to the front end of each limiting plate (1051). A clamping bolt (1054) is threaded into the interior of each side block (1053). A wire threading block (1055) is mounted on one side of each limiting plate (1051). A wire hole (1056) is formed on the surface of the wire threading block (1055). A wire conduit (1057) is fixedly connected to the front end of the wire threading block (1055). An adjustment knob (1058) is installed on one side of the block (1055). The wire hole (1056) and the wire tube (1057) are fitted together. The wire feeding assembly (106) includes two first fixing blocks (1061) and second fixing blocks (1062) installed on the back of the guide rail beam (101). Side rods (1063) are inserted into the interior of both the first fixing blocks (1061) and the second fixing blocks (1062). A turntable (1064) is rotatably connected to the upper end of the side rod (1063). A wire feeding cylinder (1065) is installed on one side of the side rod (1063). The output end of the wire feeding cylinder (1065) is connected to the wire feeding disc (1066).

5. The double-headed single-plug wire harness processing device according to claim 1, characterized in that: The conveying mechanism (201) includes receiving plates (2011) symmetrically mounted on the upper end of the base (400). A controller (2012) is mounted on the lower end of each of the two receiving plates (2011). A rotating disk (2013) is mounted on the upper end of each receiving plate (2011). A feeding disk (2014) is rotatably connected to the upper end of the rotating disk (2013). A feeding belt (2015) is installed inside the feeding disk (2014). A feeding pipe (2016) is connected to the end of the feeding belt (2015). The clamping mechanism (20... 2) Includes a detection plate (2022), a detection block (2021) is installed on the upper end of the detection plate (2022), a positioning clamp (2023) is installed on the front end of the detection plate (2022), a wire clamping side plate (2024) is detachably installed on the front end of the positioning clamp (2023), a stabilizing block (2025) is installed on the lower end of the wire clamping side plate (2024), a lifting block (2026) is installed on the lower end of the stabilizing block (2025), and a first clamping cylinder (2027) is detachably connected to the lower end of the lifting block (2026).

6. The double-headed single-plug wire harness processing device according to claim 1, characterized in that: The feeding mechanism (203) includes a first feeding plate (2031) mounted on the upper end of the base (400). A feeding cylinder (2032) is mounted on the upper end of the first feeding plate (2031), and a lead screw seat (2033) is mounted on the upper end of the first feeding plate (2031). A transmission lead screw (2034) is mounted on the output end of the feeding cylinder (2032). The transmission lead screw (2034) is rotatably connected to the inside of the lead screw seat (2033). 1) The upper end is equipped with a top plate (2035), the upper end of the first feeding plate (2031) is equipped with a feeding chain (2036), the positioning mechanism (204) includes a second feeding plate (2043) installed on the upper end of the base (400), the upper end of the second feeding plate (2043) is equipped with a positioning cylinder (2041), the output end of the positioning cylinder (2041) is equipped with a clamping plate (2042), and the front end of the clamping plate (2042) is equipped with a gripper (2044).

7. The double-headed single-plug wire harness processing device according to claim 6, characterized in that: The wire insertion component (205) includes a vertical plate (2051) installed on one side of the first feeding plate (2031). A wire insertion cylinder (2052) is installed at the upper end of the vertical plate (2051). A wire insertion block (2053) is detachably connected to the output end of the wire insertion cylinder (2052). A wire insertion base block (2054) is detachably installed at the lower end of the wire insertion block (2053). The wire clamping mechanism (206) includes a second wire clamping mechanism installed on one side of the wire insertion base block (2054). The second clamping cylinder (2061) has a support member (2062) installed at its lower end, a clamping side plate (2063) installed at its lower end, a wire clamping claw (2064) slidably connected to the surface of the clamping side plate (2063), a positioning horizontal plate (2065) installed at one end of the clamping side plate (2063), and a positioning horizontal claw (2066) connected to the surface of the positioning horizontal plate (2065).

8. The double-headed single-plug wire harness processing device according to claim 2, characterized in that: The wire feeding mechanism (301) includes wire feeding cylinders (3011) symmetrically installed on the upper end of the base (400). A wire feeding screw (3012) is installed at the output end of the wire feeding cylinder (3011). A wire feeding chain (3013) is installed on the base (400). A wire feeding block (3014) is installed in the middle of the upper end of the base (400). The detection mechanism (302) includes a terminal block slider (3021) installed on one side of the middle of the upper end of the base (400). A wire stripping detector (3022) is installed on the left side of the front end of the terminal block slider (3021). A wire stripping detection head (3023) is installed at the lower end of the wire stripping detector (3022). A wire management detector (3024) is installed on the right side of the terminal block slider (3021). A wire management detection head (3025) is installed at the lower end of the wire management detector (3024).

9. A double-headed single-plug wire harness processing device according to claim 2, characterized in that: The control mechanism (303) includes a control shaft (3031) mounted on the front end of the terminal block slider (3021). A feeding conveyor belt (3032) is mounted on the upper end of the base (400). A wire-transfer cylinder (3033) and a wire-transfer side plate (3034) are respectively mounted on the upper end of the base (400). A wire-transfer lead screw (3035) is mounted on the output end of the wire-transfer cylinder (3033). The wire stripping assembly (304) includes a wire stripping clamp (3041) mounted on the upper end of the base (400). A wire stripping clamp (3041) is mounted on the lower end of the wire stripping clamp (3041). The wire stripping block (3042) has several wire stripping plates (3043) installed on the upper end of the base (400). The wire transmission mechanism (305) includes a wire transmission main board (3051), which is threaded to the side surface of the wire transmission screw (3035). Several I-beams (3052) are fixedly connected to the upper end of the wire transmission main board (3051). Several support seats (3053) are installed at equal intervals on the upper ends of the several I-beams (3052). Wire transmission clamps (3054) are installed on the upper ends of the several support seats (3053).

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