Production system for steel wire rope protective agent

Abstract

A production system for a steel wire rope protective agent comprises a kettle body and a filtering mechanism, a grease raw and auxiliary material feeding inlet is formed in the top of the kettle body, a discharging connector with a discharging valve is arranged at the bottom of the kettle body, a stirring motor is arranged in the center of the top of the kettle body, and a cooling water jacket and a heat preservation and insulation sleeve are sequentially arranged on the outer wall of the kettle body from inside to outside. A heat conduction oil coil pipe is fixedly arranged on the inner wall of the kettle body from top to bottom, an oil outlet in the top of the heat conduction oil coil pipe and an oil inlet in the bottom of the heat conduction oil coil pipe respectively penetrate through the inner wall of the kettle body, the cooling water jacket and the heat preservation and insulation sleeve to be connected with an oil inlet pipeline and an oil outlet pipeline of a heat conduction oil circulating heater arranged on one side of the kettle body. Heat is uniformly introduced from the periphery of the kettle body; a cooling water jacket is arranged, so that sufficient low-temperature cooling water can be quickly introduced, and heat can be quickly taken away. The filtering mechanism is convenient to replace, detach and clean, the filtering efficiency is guaranteed, meanwhile, detachment and cleaning are convenient, and the service life of the filtering device is effectively prolonged.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope protection grease technical field, concretely relates to a production system for steel wire rope protective agent. BACKGROUND

[0002] Steel wire rope protective agent is also called steel wire rope grease, heating and cooling links in steel wire rope protective agent preparation cauldron are very important, relate to product quality and production safety, there are following key points and problems. Heating uniformity problem: if heating is uneven, temperature difference of material in different positions in cauldron is big, can cause local material reaction too fast or too slow. For example, the temperature of the area close to the heating wire rises rapidly, which may cause the thickening agent in this area to be over-saponified, while the raw materials in the corner far from the heat source have not fully reacted, ultimately leading to uneven performance of the grease in the whole cauldron. Cooling timeliness problem: after the preparation process of the grease is completed, the temperature needs to be reduced quickly, otherwise the material at high temperature will continue to react, changing the expected performance of the product. Long-term high temperature may cause decomposition of additives, abnormal grease consistency, etc. The prepared steel wire rope protective grease may contain some impurity particles, which often need to be filtered. After the filter device is used for a period of time, a large amount of impurities will be attached to the surface of the filter medium, making it difficult to clean. Especially for some complex filter devices, the internal filter components are difficult to access, and incomplete cleaning will affect the next filtering effect and equipment performance. SUMMARY

[0003] The utility model discloses a production system for steel wire rope protective agent.

[0004] The utility model discloses a cauldron body and filter mechanism,

[0005] The top side of the cauldron body is provided with a grease raw material feeding inlet, the bottom of the cauldron body is provided with a discharging interface with a discharging valve, the center of the top of the cauldron body is provided with a stirring motor, the outer wall of the cauldron body is sequentially provided with a cooling water jacket and a heat preservation and insulation sleeve from inside to outside, the inner wall of the cauldron body is fixedly provided with a heat conduction oil coil pipe from top to bottom, the top oil outlet and the bottom oil inlet of the heat conduction oil coil pipe are connected with the oil inlet pipe and the oil outlet pipe of the heat conduction oil circulating heater arranged on one side of the cauldron body through the inner wall of the cauldron body, the cooling water jacket and the heat preservation and insulation sleeve; the output shaft of the stirring motor is connected with a rotating shaft arranged in the cauldron body, the rotating shaft is fixedly provided with three horizontal stirring rods from top to bottom, the two ends of the three horizontal stirring rods are provided with a pair of vertical connecting rods, the bottom end of the rotating shaft is provided with a bottom stirring block close to the bottom of the cauldron body, and the bottom stirring block is composed of a pair of arc blocks perpendicular to each other;

[0006] The filter mechanism is connected with the discharging interface of the cauldron body, and the filter mechanism comprises:

[0007] The upper cylinder is provided with a top plate a at the top, and a lubricating grease feeding pipe connected with a discharging interface is connected at the center of the top plate a; the lower end of the upper cylinder is provided with an external thread connecting part a;

[0008] The middle cylinder is provided with an internal thread connecting part a at the top, which is matched with the external thread connecting part a, and is provided with an internal thread connecting part b at the bottom; a circular stainless steel filter screen plate is fixedly connected to the middle part of the middle cylinder;

[0009] The lower cylinder is provided with a bottom plate b at the bottom, and a lubricating grease discharging pipe is connected at the center of the bottom plate b; the upper end of the lower cylinder is provided with an external thread connecting part b matched with the internal thread connecting part b;

[0010] The inside of the upper cylinder and the lower cylinder is provided with a circular truncated cone-shaped filter screen plate, which includes an integrally formed top circular filter screen plate and a side filter screen plate, and the top circular filter screen plate is arranged away from the stainless steel filter screen plate of the middle cylinder.

[0011] Preferably, the lower part of the kettle body is provided with a supporting base.

[0012] Preferably, the bottom and top of the cooling water jacket are respectively connected with a cooling water inlet pipe and a cooling water outlet pipe.

[0013] Preferably, the two ends of the two transverse stirring rods at the top and bottom of the three transverse stirring rods are respectively connected through an inclined connecting rod.

[0014] Preferably, the top of the pair of arc-shaped blocks is fixedly connected with the bottom end of the rotating shaft.

[0015] Preferably, the end of the side filter screen plate in the upper cylinder is fixedly connected with the lower inner wall of the upper cylinder, and the end of the side filter screen plate in the lower cylinder is fixedly connected with the upper inner wall of the lower cylinder.

[0016] Preferably, a plurality of connecting support rods are arranged on the side filter screen plate and are fixedly connected with the side wall of the upper cylinder or the lower cylinder.

[0017] Preferably, the filter screen plate and the connecting support rod are both made of stainless steel.

[0018] Preferably, the filter screen mesh number of the stainless steel filter screen plate and the filter screen plate is 50-100.

[0019] The advantages of this invention are: It employs a surrounding heat-conducting oil coil layout, allowing heat to be evenly transferred from all sides of the vessel; the all-around design of the stirring mechanism promotes rapid mixing of hot and cold materials, reducing temperature differences and ensuring simultaneous reaction. It is equipped with a cooling water jacket to ensure a sufficient amount of low-temperature cooling water can be quickly introduced to rapidly remove heat. The filter mechanism is easy to replace, disassemble, and clean, ensuring filtration efficiency while facilitating disassembly and cleaning, effectively extending the service life of the filter device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the vessel body.

[0021] Figure 2 This is a schematic diagram of the internal structure of the vessel.

[0022] Figure 3 This is a schematic diagram of the bottom stirring block.

[0023] Figure 4 This is a schematic diagram of the filtration mechanism.

[0024] Figure 5 This is a schematic diagram of the internal structure of the filtration mechanism.

[0025] Figure 6 This is a schematic diagram of the intermediate cylinder.

[0026] Figure 7 This is a schematic diagram of the filter screen. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0029] In the description of the embodiments of the utility model, it needs to be explained that, if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or position relationship shown in the drawings, or the orientation or position relationship of the utility model product in common use, it is only for the convenience of describing the utility model and simplifying the description, and it does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, if the terms "first", "second" and the like appear in the description of the utility model, they are only used for differentiation, and cannot be understood as indicating or implying relative importance.

[0030] In the description of the embodiments of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, if the terms "set", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, or it can be connected inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0031] As shown in the drawings, the utility model includes kettle body 101 and filtering mechanism,

[0032] The top side of the kettle body 101 is provided with a grease raw material feeding inlet 40, the bottom of the kettle body 101 is provided with a discharging valve-equipped discharging port 50, the top center of the kettle body 101 is provided with a stirring motor 41, the outer wall of the kettle body 101 is sequentially provided with a cooling water jacket 42 and a heat insulation sleeve 43 from inside to outside, the inner wall of the kettle body 101 is fixedly provided with a heat conduction oil coil 44 from top to bottom, the top oil outlet 45 and the bottom oil inlet 46 of the heat conduction oil coil 44 are respectively connected with the oil inlet pipe and the oil outlet pipe of the heat conduction oil circulating heater arranged on one side of the kettle body 101 through the inner wall of the kettle body 101, the cooling water jacket 42 and the heat insulation sleeve 43; the output shaft of the stirring motor 41 is connected with a rotating shaft 51 arranged in the kettle body 101, the rotating shaft 51 is fixedly provided with three transverse stirring rods 52 from top to bottom, the two ends of the three transverse stirring rods 52 are provided with a pair of vertical connecting rods 53, the bottom end of the rotating shaft 51 is provided with a bottom stirring block 55 close to the bottom of the kettle body 101, the bottom stirring block 55 is composed of a pair of arc-shaped blocks 56 perpendicular to each other;

[0033] The filtering mechanism is connected with the discharging port 50 of the kettle body 101, and the filtering mechanism comprises:

[0034] The upper cylinder 1 is provided with a top plate a11 at the top, the center of the top plate a11 is connected with a lubricating grease feeding pipe 12 connected with the discharging port 50, and the lower end of the upper cylinder 1 is provided with an external thread connecting part a;

[0035] The intermediate cylinder 2 is provided with an inner thread connection part a21 at the top which is matched with the outer thread connection part a, and is provided with an inner thread connection part b at the bottom. A circular plate-shaped stainless steel filter screen plate 23 is fixedly connected to the middle part of the intermediate cylinder 2;

[0036] The lower cylinder 3 is provided with a bottom plate b31 at the bottom, and the center of the bottom plate b31 is connected with a lubricating grease outlet pipe 32. The upper end of the lower cylinder 3 is provided with an outer thread connection part b which is matched with the inner thread connection part b.

[0037] The inner part of the upper cylinder 1 and the lower cylinder 3 is provided with a circular table-shaped filter screen plate 4 which includes an integrally formed top circular filter screen plate 5 and a side filter screen plate 6. The top circular filter screen plate 5 is arranged away from the stainless steel filter screen plate 23 of the intermediate cylinder 2.

[0038] In another technical scheme, the lower part of the kettle body 101 is provided with a supporting base 47.

[0039] In another technical scheme, the bottom and the top of the cooling water jacket 42 are respectively connected with a cooling water inlet pipe 48 and a cooling water outlet pipe 49.

[0040] In another technical scheme, the two ends of the two lateral stirring rods 52 at the top and the bottom of the three lateral stirring rods 52 are respectively connected through an inclined connecting rod 54, so as to enhance the stability of the stirring component.

[0041] In another technical scheme, the top of a pair of arc-shaped blocks 56 is fixedly connected with the bottom end of the rotating shaft 51.

[0042] In another technical scheme, the three lateral stirring rods 52 are uniformly and equidistantly fixed on the rotating shaft 51. A pair of vertical connecting rods 53 are symmetrically arranged along the rotating shaft 51. The omnibearing design of the stirring mechanism promotes the rapid mixing of hot materials and cold materials.

[0043] In another technical scheme, the end of the side filter screen plate 6 in the upper cylinder 1 is fixedly connected with the lower inner wall of the upper cylinder 1, and the end of the side filter screen plate 6 in the lower cylinder 3 is fixedly connected with the upper inner wall of the lower cylinder 3.

[0044] In another technical scheme, a plurality of connecting support rods 7 which are fixedly connected with the side wall of the upper cylinder 1 or the lower cylinder 3 are arranged on the side filter screen plate 6.

[0045] In another technical scheme, the filter screen plate 4 and the connecting support rod 7 are made of stainless steel, so as to facilitate the cleaning and reuse and improve the service life.

[0046] In another technical solution, the filter screen mesh number of the stainless steel filter screen plate 23 and the filter screen plate 4 is 50-100 meshes, which guarantees the filtering effect and filters out large-particle impurities.

[0047] Working principle: the raw materials of the steel wire rope protective agent are added in sequence according to time and order through the grease raw material feeding inlet at the top of the kettle body, and the stirring is adjusted according to the reaction temperature of each step during the adding period. After the reaction is completed, the heating is stopped, and the cooling is carried out through the cooling water jacket. After the temperature is cooled to the appropriate temperature, the material is immediately discharged. The preparation device adopts a surrounding type heat conducting oil coil layout, which allows heat to be uniformly transmitted from all around the kettle body. The omnidirectional design of the stirring mechanism promotes the rapid mixing of hot materials and cold materials, reduces the temperature difference, and ensures that the reaction proceeds synchronously. The cooling water jacket is equipped to ensure that sufficient low-temperature cooling water can be quickly introduced to quickly remove heat.

[0048] The discharged steel wire rope protective agent is sent into the lubricating grease feeding pipe, and then sequentially passes through the filter screen plate, the stainless steel filter screen plate and the filter screen plate in the upper cylinder, the middle cylinder and the lower cylinder for multiple filtration to filter out part of the impurity particles. The filtered lubricating grease is discharged to the lubricating grease storage tank through the lubricating grease outlet pipe connected to the lubricating grease output pipeline.

[0049] The above implementation cases are only for illustrating the technical solutions and characteristics of the present application, and the purpose is to better enable persons skilled in the art to implement them, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application are within the protection scope of the present application, and the existing technology not described in detail is the existing technology.

Claims

1. A production system for steel wire rope protective agent, comprising a kettle body (101) and a filtering mechanism, characterized in that, the kettle body (101) is provided with a grease raw material feeding inlet (40) on one side of the top thereof, the kettle body (101) is provided with a discharge interface (50) with a discharge valve at the bottom thereof, the kettle body (101) is provided with a stirring motor (41) at the center of the top thereof, the outer wall of the kettle body (101) is sequentially provided with a cooling water jacket (42) and a heat preservation and insulation sleeve (43) from inside to outside, the inner wall of the kettle body (101) is fixedly provided with a heat conducting oil coil (44) from top to bottom, the top oil outlet (45) and the bottom oil inlet (46) of the heat conducting oil coil (44) are connected with the oil inlet pipeline and the oil outlet pipeline of a heat conducting oil circulating heater arranged on one side of the kettle body (101) through the inner wall of the kettle body (101), the cooling water jacket (42) and the heat preservation and insulation sleeve (43); the output shaft of the stirring motor (41) is connected with a rotating shaft (51) arranged in the kettle body (101), the rotating shaft (51) is fixedly provided with three transverse stirring rods (52) from top to bottom, the two ends of the three transverse stirring rods (52) are provided with a pair of vertical connecting rods (53), the bottom end of the rotating shaft (51) is provided with a bottom stirring block (55) close to the bottom of the kettle body (101), the bottom stirring block (55) is composed of a pair of mutually perpendicular arc-shaped blocks (56); the filtering mechanism is connected with the discharge interface (50) of the kettle body (101), and the filtering mechanism comprises: an upper cylinder (1) provided with a top plate a (11) at the top thereof, the center of the top plate a (11) being connected with a lubricating grease feeding pipe (12) connected with the discharge interface (50), the lower end of the upper cylinder (1) being provided with an outer threaded connection part a; a middle cylinder (2) provided with an inner threaded connection part a (21) matched with the outer threaded connection part a at the top thereof and provided with an inner threaded connection part b at the bottom thereof, the middle part of the middle cylinder (2) being fixedly connected with a circular plate-shaped stainless steel filter screen plate (23); a lower cylinder (3) provided with a bottom plate b (31) at the bottom thereof, the center of the bottom plate b (31) being connected with a lubricating grease outlet pipe (32), the upper end of the lower cylinder (3) being provided with an outer threaded connection part b matched with the inner threaded connection part b; the interiors of the upper cylinder (1) and the lower cylinder (3) are each provided with a circular table-shaped filter screen plate (4), the filter screen plate (4) comprising an integrally formed top circular filter screen plate (5) and a side filter screen plate (6), the top circular filter screen plate (5) being arranged away from the stainless steel filter screen plate (23) of the middle cylinder (2).

2. A production system for a steel wire rope preservative according to claim 1, characterized in that, the lower part of the kettle body (101) is provided with a supporting base (47).

3. The production system for a steel wire rope preservative according to claim 1, wherein the bottom and the top of the cooling water jacket (42) are respectively connected with a cooling water inlet pipe (48) and a cooling water outlet pipe (49).

4. The production system for a steel wire rope preservative according to claim 1, wherein the two ends of two transverse stirring rods (52) among the three transverse stirring rods (52) are respectively connected through an inclined connecting rod (54).

5. The production system for a steel wire rope preservative according to claim 1, wherein the top of a pair of arc-shaped blocks (56) is fixedly connected with the bottom end of the rotating shaft (51). the top of a pair of arc-shaped blocks (56) is fixedly connected with the bottom end of the rotating shaft (51).

6. A production system for a steel wire rope preservative according to claim 1, characterized in that, The end of the side filter screen plate (6) in the upper cylinder (1) is fixedly connected with the lower inner wall of the upper cylinder (1), and the end of the side filter screen plate (6) in the lower cylinder (3) is fixedly connected with the upper inner wall of the lower cylinder (3).

7. A production system for a steel wire rope preservative according to claim 6, characterized in that, A plurality of connecting support rods (7) are arranged on the side filter screen plate (6) and are fixedly connected with the side wall of the upper cylinder (1) or the lower cylinder (3).

8. A production system for a steel wire rope preservative according to claim 6, characterized in that, The filter screen plate (4) and the connecting support rod (7) are made of stainless steel.

9. The production system for a steel wire rope preservative according to claim 1, wherein The filter screen mesh number of the stainless steel filter screen plate (23) and the filter screen plate (4) is 50-100 meshes.

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