Removing device for defective tablets
By using a camera and image analysis technology in the drug particle screening device, combined with a drive component and a drug pushing component, the problem of the inability to screen for defects on the outer surface of drug particles in the prior art has been solved. This enables the screening of multiple defects on the outer surface of drug particles and improves the quality control before drug particle packaging.
Patent Information
- Application Number
- CN202520176897.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-31
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-01-31
AI Technical Summary
Existing particle screening methods can only screen for external diameter size and cannot screen out other surface problems.
A defective drug particle rejection device is adopted, which uses a camera to take pictures of the drug particles and uses image analysis technology to determine the appearance defects. Combined with the drive component and the drug pushing component, the defective drug particles are rejected.
This technology enables effective screening of various defects on the surface of drug particles, improving quality control before drug particle packaging.
Smart Images

Figure CN223800988U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of drug screening, in particular to a kind of rejection device of defective drug particles. BACKGROUND
[0002] Drug finished products are in the state of drug particles before packaging, and the drug particles are generally circular in structure. Before packaging the drug particles, various parameters of the drug particles need to be checked to ensure accuracy before packaging.
[0003] First, the external shape of the drug particles needs to be selected, and the drug particles with unqualified external shape are recycled and processed.
[0004] The current selection method mainly uses mechanical screen structure for screening, and multiple screen meshes with different aperture are combined to retain drug particles with appropriate size.
[0005] However, the existing method can only screen drug particles with defects in external diameter size, and cannot screen other surface problems. INVENTION CONTENTS
[0006] To solve the technical problem that the existing screening method cannot screen other surface problems other than size defects, the utility model provides a rejection device for defective drug particles, which has the advantage of being able to screen multiple surface problems.
[0007] The technical solution of the utility model is as follows:
[0008] A rejection device for defective drug particles comprises:
[0009] A rack is provided with two conveying belts in the horizontal direction, and the movement directions of the two conveying belts are consistent.
[0010] A support plate is provided on the rack, and the two ends of the support plate are close to the two conveying belts respectively. The middle part of the support plate has a comparison area.
[0011] A camera is located above the support plate, and the lens of the camera is vertically downward and faces the comparison area.
[0012] A drive assembly is provided on the rack, and the drive assembly has multiple drive ends. All drive ends of the drive assembly are arranged along the length direction of the support plate, and the drive ends of the drive assembly are used to drive the movement of drug particles on the support plate.
[0013] A drug pushing assembly is provided at one end of the support plate, and the drive end of the drug pushing assembly is located at the side of the support plate.
[0014] Optionally, two guide plates are arranged on both sides of the support plate, one end of the two guide plates is close to the comparison area, and the other end of the two guide plates is in a diverging shape.
[0015] Optionally, a through hole is arranged on the support plate close to the medicine pushing assembly, the through hole is located on one side of the comparison area, and a lifting plate is arranged in the through hole.
[0016] Optionally, two annular lines are arranged in the comparison area, which are an inner warning line and an outer warning line.
[0017] Optionally, the driving assembly comprises:
[0018] A support frame is slidably arranged on the rack and located above the support plate;
[0019] A plurality of shifting blocks are equidistantly arranged on the support frame and close to the support plate;
[0020] A first cylinder is arranged on the rack, a piston rod of the first cylinder is connected with the support frame, and the piston rod is used for driving the support frame to reciprocate.
[0021] Optionally, the driving assembly further comprises:
[0022] A plurality of support seats are uniformly distributed on both sides of the support frame;
[0023] A plurality of rotating shafts are rotatably connected with the support seats at both ends;
[0024] A plurality of gears are arranged on all the rotating shafts in one-to-one correspondence;
[0025] A rack is slidably arranged on the support frame, and the rack is engaged with all the gears;
[0026] A second cylinder is arranged on the support frame, and a piston rod of the second cylinder is connected with one end of the rack;
[0027] Each rotating shaft is provided with a shifting block in the middle.
[0028] Optionally, one side of the shifting block in contact with the medicine particles is an arc surface.
[0029] Optionally, the medicine pushing assembly comprises:
[0030] A push plate is movably arranged on one side of the support plate;
[0031] A third cylinder is arranged on the rack, and a piston rod of the third cylinder is arranged on one side surface of the push plate.
[0032] Optionally, the bottom of the lifting plate is connected with a piston rod of a fourth cylinder.
[0033] Compared with the prior art, the utility model has the beneficial effects that:
[0034] Firstly, the medicine particles are sequentially conveyed to the support plate by the conveying belt, and the medicine particles are driven to the comparison area by the driving assembly one by one on the support plate, the medicine particles are photographed by the camera in the comparison area, and the photographed picture is transmitted to the computer for image processing, the image analysis processing technology is used to judge whether the outer surface of the medicine particle has defects, if the defects exist, the medicine particle is pushed off from the support plate by the pushing assembly when the medicine particle passes through the end of the support plate, so that the unqualified medicine particle is removed. BRIEF DESCRIPTION OF DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0036] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0037] Figure 2 It is a front view structure schematic view of the utility model;
[0038] Figure 3 It is a top view structure schematic view of the utility model;
[0039] Figure 4 It is a working schematic view of the driving assembly;
[0040] Figure 5 It is a connecting structure schematic view of the shifting block and the rotating shaft;
[0041] Figure 6 It is a top view structure schematic view of the support plate. DETAILED DESCRIPTION
[0042] In the following, only some exemplary embodiments are simply described.As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application.Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0043] In addition, the terms "first", "second", etc. are used only for descriptive purposes and should not be construed as implying or suggesting relative importance or an indicated number of technical features. Thus, features defined with "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified.
[0044] The following disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are only examples and the purpose is not to limit the present application. In addition, the present application can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those skilled in the art can realize the application of other processes and / or the use of other materials.
[0045] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0046] Embodiment:
[0047] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 6 , the present embodiment discloses a kind of defective drug particle rejection device, including rack (not shown in the drawing), support plate 10, camera 20, drive assembly 30 and push medicine component 40. Among them, the rack provides necessary support structure for each part.
[0048] Two conveying belts (not shown in the drawing) are arranged on the rack, and the two conveying belts are arranged along the horizontal direction, and the length direction of the two conveying belts is consistent, and the two conveying belts are located on the same straight line, and there is a spacing between the adjacent ends of the two conveying belts, and a support plate 10 is fixedly arranged in the spacing. The movement direction of the two conveying belts is consistent, and the upstream and downstream are set along the movement direction of the conveying belt.
[0049] The support plate 10 is fixedly arranged on the rack, and the length direction of the support plate 10 is consistent with the length direction of the conveying belt, and the top surface of the support plate 10 is on the same plane with the top surface of the conveying belt. The two ends of the support plate 10 are respectively close to one end of the two conveying belts close to each other, and the end of the support plate 10 close to the upstream of the conveying belt is the front end thereof, and the other end of the support plate 10 is the end thereof.
[0050] A comparison area 11 is arranged in the middle of the support plate 10, and a camera 20 is arranged above the support plate 10, the camera 20 is directly above the comparison area 11, and the camera 20 is fixedly arranged on the frame, and the lens of the camera 20 vertically downwardly faces the comparison area 11.
[0051] The driving assembly 30 is arranged on the frame, the driving assembly 30 has a plurality of driving ends, and all the driving ends of the driving assembly 30 are uniformly distributed along the length direction of the support plate 10 and are all located above the support plate 10. The driving ends of the driving assembly 30 are used for driving the medicine particles 50 to move on the support plate 10, and the distance of each movement is greater than or equal to the diameter of one medicine particle 50.
[0052] The medicine pushing assembly 40 is arranged on the frame, and the medicine pushing assembly 40 is located at the end of the support plate 10, and the driving end of the medicine pushing assembly 40 is located at the side of the support plate 10.
[0053] In the working process, the medicine particles 50 are sequentially conveyed one by one on the support plate 10 through the conveying belt, and the medicine particles 50 are driven one by one to the comparison area 11 by the driving assembly 30 on the support plate 10, the medicine particles 50 in the comparison area 11 are photographed by the camera 20, and the photographed pictures are transmitted to the computer for image processing, and through image analysis and processing technology, whether the outer surface of the medicine particle 50 has defects is judged, if there are defects, the medicine particle 50 is pushed off from the support plate 10 by the medicine pushing assembly 40 when passing through the end of the support plate 10, so that the unqualified medicine particle 50 is removed.
[0054] In one specific embodiment,
[0055] The support plate 10 is provided with two guide plates 12, and the two guide plates 12 are close to the front end of the support plate 10, one end of the two guide plates 12 is close to the comparison area 11, the distance between the two guide plates 12 at this end is slightly greater than the diameter of the medicine particle 50, and the other end of the two guide plates 12 is close to the front end of the support plate 10 and is in a diverging shape.
[0056] Through the technical scheme, the two guide plates 12 arranged on the support plate 10 can guide the medicine particles 50 to the correct position of the comparison area 11, so as to facilitate the photographing of the camera 20.
[0057] In another specific embodiment,
[0058] The support plate 10 is provided with a through hole 13 close to the medicine pushing assembly 40, the through hole 13 is located on the side of the comparison area 11 close to the end of the support plate 10, and a lifting plate 14 is arranged in the through hole 13, one end of the lifting plate 14 can be lifted above the top surface of the support plate 10, the bottom of the lifting plate 14 is connected with the piston rod of a fourth cylinder 15, and the cylinder body of the fourth cylinder 15 is fixedly arranged on the frame.
[0059] In the embodiment, by setting the lifting plate 14, the medicine pellet 50 can be positioned when the driving assembly 30 drives the medicine pellet 50 to the comparison area 11, so as to avoid the medicine pellet 50 from sliding out of the comparison area 11 under the action of inertia.
[0060] In the working process, when the medicine pellet 50 is about to completely enter the comparison area 11, the fourth cylinder 15 drives the lifting plate 14 to rise, and plays a blocking role on the medicine pellet 50, and when the driving assembly 30 stops moving, the lifting plate 14 is driven to descend, so that the top of the lifting plate 14 is below the plate surface of the support plate 10.
[0061] In another specific embodiment,
[0062] The comparison area 11 is provided with two annular lines, which are an inner warning line and an outer warning line. By setting the guide plate 12 and the lifting plate 14 in the comparison area 11, the medicine pellet 50 can be driven into a fixed area, and the inner warning line and the outer warning line are arranged in the area, so that when the camera 20 takes a picture, the inner warning line and the outer warning line can be taken together, so that when the image information is compared, whether the diameter of the medicine pellet 50 is within the required range can be judged by judging the position of the outer contour of the medicine pellet 50.
[0063] In another specific embodiment,
[0064] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , the driving assembly 30 includes a support frame 31, a push block 32, a first cylinder 33, a support seat 34, a rotating shaft 35, a gear 36, a rack 37 and a second cylinder 38. The support frame 31 is slidingly arranged on the rack, the sliding direction of the support frame 31 is parallel to the length direction of the support plate 10, and the support frame 31 is located above the support plate 10.
[0065] A plurality of push blocks 32 are arranged on the support frame 31, all the push blocks 32 are arranged along the length direction of the support frame 31, the push blocks 32 are located between the support plate 10 and the support frame 31, and the push blocks 32 are close to the support plate 10.
[0066] The cylinder body of the first cylinder 33 is fixedly arranged on the rack, the piston rod of the first cylinder 33 is fixedly connected with the support frame 31, and the length direction of the first cylinder 33 is consistent with the moving direction of the support frame 31.
[0067] In the working process, the support frame 31 is driven to reciprocate by the first cylinder 33, and the moving distance is greater than the diameter of the medicine pellet 50, and the push blocks 32 arranged on the support frame 31 drive the medicine pellet 50 to move on the support plate 10.
[0068] A plurality of support seats 34 are arranged on both sides of the support frame 31, and the support seats 34 on both sides of the support frame 31 correspond to each other. A plurality of rotating shafts 35 are arranged on the support seats 34, and both ends of the rotating shaft 35 are rotatably connected to the support seats 34 on both sides of the support frame 31. The length direction of the rotating shaft 35 is perpendicular to the length direction of the support plate 10.
[0069] A gear 36 is arranged on each rotating shaft 35, all the gears 36 are arranged at the same position of all the rotating shafts 35, and all the gears 36 are engaged with a rack 37 which is slidingly arranged on the support frame 31. The abovementioned push block 32 is arranged at the middle of each rotating shaft 35.
[0070] One end of the rack 37 is connected to the piston rod of a second cylinder 38, and the cylinder body of the second cylinder 38 is fixedly arranged on the support frame 31.
[0071] In this embodiment, when the driving assembly 30 drives the movement of the medicine particle 50, first, the support frame 31 is driven to slide on the rack by the first cylinder 33, so that the push block 32 pushes the medicine particle 50 from the front end of the support plate 10 to a certain distance, which is greater than the diameter of the medicine particle 50. Then, the rack 37 is driven to move linearly by the second cylinder 38, and then the rotating shaft 35 is driven to rotate by the gear 36, so that the push block 32 is driven to rotate by the rotating shaft 35, and then the support frame 31 is driven to move in the opposite direction by the first cylinder 33. Finally, the rack 37 is driven to move by the second cylinder 38, and the direction of the push block 32 is changed by the rotation of the gear 36 and the rotating shaft 35.
[0072] Through the technical scheme, the driving assembly 30 can reciprocally push the medicine particle 50. As mentioned above, the push block 32 is the driving end of the driving assembly 30.
[0073] Preferably, the side of the push block 32 in contact with the medicine particle 50 is an arc surface. Through this design, the problem of rotation of the medicine particle 50 during movement on the support plate 10 can be avoided.
[0074] In another specific embodiment:
[0075] The medicine pushing assembly 40 comprises a pushing plate 41 and a third cylinder 42. The cylinder body of the third cylinder 42 is arranged on the rack, and the piston rod of the third cylinder 42 is arranged on one side of the pushing plate 41. The pushing plate 41 is movably arranged on one side of the support plate 10.
[0076] When the quality of the medicine particle 50 is not up to standard, the third cylinder 42 drives the pushing plate 41 to push the medicine particle 50 off the support plate 10.
[0077] The above-described embodiments only express the specific implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application.
Claims
1. A device for rejecting defective drug pellets, characterized by The utility model relates to a kind of medicine pushing device, including: Rack, two conveyors are provided on the rack along horizontal direction, the movement direction of two The conveyor is consistent; Supporting plate, it is located on the rack, the two ends of the supporting plate are close to two The conveyor, the middle part of the supporting plate has a comparison area; Camera, it is located above the supporting plate, the lens of the camera vertically downward is directed to the comparison area; Driving assembly, it is located on the rack, the driving assembly has multiple driving ends, all driving ends of the driving assembly are arranged along the length direction of the supporting plate, and the driving end of the driving assembly is used to drive medicine particle movement on the supporting plate; Push medicine component, it is located at one end of the supporting plate, and the driving end thereof is located at the side of the supporting plate.
2. The defective drug pellet rejecting apparatus according to claim 1, wherein Two guide plates are provided on the two sides of the supporting plate, one end of two The guide plate is close to the comparison area, and the other end of two The guide plate is in the form of diffusion.
3. The apparatus for removing defective drug pellets according to claim 1, wherein A through hole is provided on the position close to the push medicine component of the supporting plate, and the through hole is located on one side of the comparison area, and a lifting plate is provided in the through hole.
4. The defective drug particle rejecting apparatus according to claim 1, wherein Two annular lines are provided in the comparison area, which are inner warning line and outer warning line respectively.
5. The apparatus according to any one of claims 1 to 4, wherein The driving assembly includes: Supporting frame, it is slidably arranged on the rack and located above the supporting plate; Multiple dial blocks, equidistantly arranged on the supporting frame and close to the supporting plate; First air cylinder, cylinder body is arranged on the rack, piston rod is connected with the supporting frame, and is used to drive the reciprocating movement of the supporting frame.
6. The defective drug particle rejecting apparatus according to claim 5, wherein The driving assembly further includes: Multiple support seats, uniformly distributed on the two sides of the supporting frame; Multiple shafts, both ends of each shaft are rotatably connected with a support seat; Multiple gears, one-to-one corresponding gears are arranged on all the shafts; Rack, it is slidably arranged on the supporting frame, and the rack is engaged with all the gears; Second air cylinder, cylinder body is arranged on the supporting frame, and the piston rod of the second air cylinder is connected with one end of the rack; Wherein, the middle part of each shaft is provided with a dial block.
7. The apparatus for removing defective drug pellets according to claim 6, wherein The side of the dial block in contact with medicine particle is arc surface.
8. The apparatus according to any one of claims 1 to 4, wherein The push medicine component includes: Push plate, it is movably arranged on one side of the supporting plate; Third air cylinder, cylinder body is arranged on the rack, and the piston rod of the third air cylinder is arranged on one side surface of the push plate.
9. The apparatus for removing defective drug pellets according to claim 3, wherein The bottom of the lifting plate is connected with the piston rod of a fourth air cylinder.