Stamping equipment for automobile brake disc machining
By designing an automated hydraulic and pneumatic drive system, the problem of automatic unloading in brake disc processing equipment was solved, realizing automated unloading of brake discs and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422982102.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing automotive brake disc processing equipment lacks automatic unloading capabilities, leading to problems such as extended production cycles, increased operational complexity, and high labor costs.
Design a stamping equipment including a hydraulic cylinder housing, a stamping plate, a platform, a pusher plate, and a conveyor belt. The pusher plate is driven by a cylinder to automatically push the brake disc, and the tilting unloading plate and conveyor belt are used to achieve automated unloading.
It has enabled automated unloading of brake discs, reduced manual intervention, lowered the risk of workplace injuries, improved production efficiency and continuity, and reduced labor intensity.
Smart Images

Figure CN223801403U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile brake disc stamping, specifically relates to a stamping equipment for automobile brake disc processing. BACKGROUND
[0002] The brake disc is a friction pair of the disc brake, and is a metal disc with two end faces working, which generates friction force through clamping with the friction plate in the brake caliper, so that the kinetic energy of the vehicle is converted into heat energy, and the speed of the vehicle is reduced and stopped. The material of the brake disc can be fully compacted and strengthened during the forming process through the stamping process in production, so that the structural strength and wear resistance of the brake disc are improved.
[0003] The existing automobile brake disc needs to be manually unloaded after stamping, and the brake disc material is subjected to strong mechanical action during the stamping process, resulting in temperature rise. If the material is directly taken by manual work, the high-temperature brake disc may cause worker scalding. Therefore, the worker needs to wait until the brake disc cools down to a certain extent before safely taking the material, which increases the production cycle.
[0004] For example, the announcement number CN211803302U discloses an automobile stamping part stamping equipment with adjustable blanking gap. The patent does not have an automatic unloading function, and the equipment needs to rely on manual work to manually take out the stamped parts, which increases the operation complexity and labor cost. Manual material taking will prolong the production cycle and reduce the production efficiency.
[0005] Therefore, it is necessary to invent a stamping equipment for automobile brake disc processing to solve the above problems. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a stamping equipment for automobile brake disc processing to solve the problem of not having an automatic unloading function in the prior art.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a stamping equipment for automobile brake disc processing, comprising a machine body, a material loading platform, a pushing plate and a conveying belt, a hydraulic cylinder machine box is arranged on the front side of the upper part of the machine body, a stamping plate is arranged below the hydraulic cylinder machine box, a bearing platform is arranged at the front end of the machine body, a material loading platform is arranged above the bearing platform, a vertical plate is arranged on one side of the material loading platform and located on the machine body, a gas cylinder is arranged on one side of the vertical plate, a pushing plate is arranged on the other side of the vertical plate, a discharging plate is arranged on the other side of the material loading platform, and a conveying belt is arranged below the discharging plate.
[0008] Preferably, the hydraulic cylinder machine box is internally provided with a hydraulic cylinder, and the output end of the hydraulic cylinder is connected with the top surface of the stamping plate, so as to provide stable and controllable stamping force, thereby realizing effective stamping forming of the brake disc.
[0009] Preferably, the upper of the loading platform is provided with a mold cavity, which is located directly below the stamping plate, so that the stamping plate can accurately align the brake disc in the mold cavity when it is lowered, thereby achieving precise stamping forming.
[0010] Preferably, the cylinder is provided with two output ends connected to the side wall of the pushing plate, which can provide sufficient pushing force to move the pushing plate and achieve the pushing of the material.
[0011] Preferably, the blanking plate is designed in an inclined state, one end of the blanking plate is connected to the side wall of the loading platform, and the other end of the blanking plate extends above the conveying belt, which facilitates the smooth sliding of the stamped product onto the conveying belt and reduces manual intervention.
[0012] Preferably, the bottom surface of the loading platform is provided with a sliding block, and the upper surface of the bearing platform is provided with a sliding groove at the contact position of the sliding block, and the sliding block and the sliding groove are connected in a sliding manner, which facilitates the sliding disassembly of the loading platform.
[0013] Preferably, the left and right sides of the loading platform are provided with fixed bolts, the fixed bolts are provided with four, and the contact positions of the four fixed bolts and the bearing platform are provided with screw holes, which are limited and fixed by the fixed bolts and the screw holes, to ensure the stability of the loading platform installation.
[0014] Preferably, the fixed bolt and the screw hole are connected in a threaded manner, and the outer wall thread of the fixed bolt cooperates with the inner wall thread of the screw hole, to ensure the tightness and stability of the connection.
[0015] In the above technical solution, the technical effects and advantages of the present application are provided:
[0016] 1. The utility model utilizes the cylinder as the power source, realizes the automatic pushing of the brake disc through the pushing plate, does not need manual intervention, through the design of the blanking plate, the brake disc can smoothly transition from the stamping area to the conveying belt, ensuring the smoothness and continuity of the blanking process, without manual pushing of the brake disc, reducing the labor intensity of workers, and also reducing the risk of injury caused by manual unloading.
[0017] 2. In the utility model, the bearing platform and the loading platform are connected in a sliding manner by a sliding block and a sliding groove, and are limited and fixed by the cooperation of the fixed bolt and the screw hole, so that the loading platform can be easily disassembled, the user only needs to loosen the fixed bolt, then disassemble the position of the loading platform by sliding the sliding block, and then tighten the fixed bolt for limiting and fixing, which is fast and convenient, and easy to maintain the loading platform. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the overall structure schematic diagram of the utility model.
[0019] Figure 2 It is the whole left view structure schematic diagram of the utility model;
[0020] Figure 3 It is the explosive stereoscopic structure schematic diagram of the utility model's bearing platform and object table;
[0021] Figure 4 It is the object table elevational structure schematic diagram of the utility model;
[0022] Figure 5 It is the enlarged stereoscopic structure schematic diagram of the utility model as in 3 A place.
[0023] Explanation of reference signs:
[0024] 1, machine body;2, hydraulic cylinder machine box;3, stamping plate;4, bearing platform;5, object table;6, mold cavity;7, vertical plate;8, air cylinder;9, push plate;10, blanking plate;11, conveyor belt;12, sliding block;13, sliding groove;14, fixing bolt;15, screw hole. Specific implementation
[0025] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be further introduced in detail below in conjunction with the drawings.
[0026] The utility model provides a kind of stamping equipment for automobile brake disc processing as shown in Figures 1-5 It includes machine body 1, object table 5, push plate 9 and conveyor belt 11, and the front side of the upper portion of machine body 1 is provided with hydraulic cylinder machine box 2, and the lower portion of hydraulic cylinder machine box 2 is provided with stamping plate 3, and hydraulic cylinder machine box 2 is provided with hydraulic cylinder inside, and the output end of hydraulic cylinder is connected with the top surface of stamping plate 3, and the front end of machine body 1 is provided with bearing platform 4, and the upper portion of bearing platform 4 is provided with object table 5, and the upper portion of object table 5 is provided with mold cavity 6, and mold cavity 6 is located directly below stamping plate 3, and one side of object table 5 is provided with vertical plate 7 and is located on machine body 1, and one side of the side wall of vertical plate 7 is provided with air cylinder 8, and the other side of the side wall of vertical plate 7 is provided with push plate 9, and the other side of object table 5 is provided with blanking plate 10, and the lower portion of blanking plate 10 is provided with conveyor belt 11.
[0027] Air cylinder 8 is provided with 2, and the output end of two air cylinders 8 is connected with the side wall of push plate 9, and blanking plate 10 is designed in inclined state, and one end of blanking plate 10 is connected to the side wall of object table 5, and the other end of blanking plate 10 extends to the upper portion of conveyor belt 11.
[0028] The two cylinders 8 are arranged to work simultaneously, the pushing plate 9 is pushed to push the punched brake disc from the die cavity 6 to the unloading plate 10, and the conveying belt 11 arranged in an inclined state forms a natural sliding channel, the brake disc can slide along the unloading plate 10 to the conveying belt 11, automatic unloading is realized, manual material taking is avoided, and the production efficiency is improved.
[0029] The bottom surface of the object table 5 is provided with a sliding block 12, the upper surface of the bearing platform 4 is provided with a sliding groove 13 at the contact position of the sliding block 12, the sliding block 12 and the sliding groove 13 are in sliding connection, the left and right sides of the object table 5 are provided with fixed bolts 14, the fixed bolts 14 are provided with four, the upper surface of the bearing platform 4 is provided with screw holes 15 at the contact position of the fixed bolts 14, and the fixed bolts 14 and the screw holes 15 are in threaded connection, and the outer wall threads of the fixed bolts 14 are matched with the inner wall threads of the screw holes 15.
[0030] The sliding block 12 is matched with the sliding groove 13 arranged on the upper surface of the bearing platform 4, and sliding connection is formed, the sliding connection design allows the object table 5 to slide horizontally on the bearing platform 4 for disassembly and maintenance, and the fixed bolts 14 and the screw holes 15 are matched, so that the object table 5 can be firmly fixed on the bearing platform 4, so that shaking or displacement does not occur during stamping, and the precision and safety of stamping are ensured.
[0031] The utility model discloses working principle:
[0032] Refer to the description attached Figures 1-2 When using the utility model, first, the brake disc to be processed is placed in the die cavity 6 on the object table 5, then the hydraulic cylinder in the hydraulic cylinder machine box 2 is started, the output end of the hydraulic cylinder pushes the stamping plate 3 to move downward, under the action of the hydraulic cylinder, enough pressure is applied, the stamping plate 3 is pressed and formed to the brake disc, when the stamping reaches the predetermined depth and shape, the hydraulic cylinder stops working, the stamping plate 3 rises to the initial position under the reset action of the hydraulic cylinder, the cylinder 8 on one side of the vertical plate 7 is started, the output ends of the two cylinders 8 simultaneously push the pushing plate 9 to move to the die cavity 6 direction, the pushing plate 9 contacts the brake disc after stamping and formation, and pushes it out of the die cavity 6, the pushed-out brake disc slides along the inclined unloading plate 10 and finally falls on the conveying belt 11, the conveying belt 11 is started, and the brake disc is conveyed to the next process or collection area;
[0033] Refer to the description attached Figures 3-5When the utility model is used, when it is necessary to maintain and overhaul the object table 5, the fixing bolt 14 on the left and right sides of the object table 5 can be loosened and screwed out of the screw hole 15 on the bearing platform 4, under the sliding connection of the sliding block 12 and the sliding groove 13, the object table 5 is gently pushed to slide off the bearing platform 4 and can be disassembled, and similarly, when the object table 5 is installed, the sliding block 12 at the bottom of the object table 5 is aligned with the sliding groove 13 on the bearing platform 4 and is gently pushed in, the fixing bolt 14 is passed through the left and right sides of the object table 5 and is screwed into the screw hole 15 on the bearing platform 4 until the bolt is fastened, thereby realizing the installation work of the object table 5.
Claims
1. A stamping device for processing automobile brake disc, comprising a machine body (1), a carrier table (5), a pushing plate (9) and a conveying belt (11), characterized in that: The front side of the machine body (1) is provided with a hydraulic cylinder machine box (2), the lower side of the hydraulic cylinder machine box (2) is provided with a punch plate (3), the front end of the machine body (1) is provided with a bearing platform (4), the upper side of the bearing platform (4) is provided with a loading platform (5), one side of the loading platform (5) is provided with a vertical plate (7) and is located on the machine body (1), one side of the vertical plate (7) is provided with a cylinder (8), the other side of the vertical plate (7) is provided with a pushing plate (9), the other side of the loading platform (5) is provided with a discharging plate (10), the lower side of the discharging plate (10) is provided with a conveyor belt (11), the bottom surface of the loading platform (5) is provided with a sliding block (12), the upper surface of the bearing platform (4) is provided with a sliding groove (13) at the contact position of the sliding block (12), the sliding block (12) and the sliding groove (13) are in sliding connection, the left and right sides of the loading platform (5) are provided with a fixing bolt (14), the fixing bolt (14) is provided with four, the fixing bolt (14) is provided with a threaded hole (15) at the contact position of the bearing platform (4), the fixing bolt (14) and the threaded hole (15) are in threaded connection, the outer wall thread of the fixing bolt (14) is matched with the inner wall thread of the threaded hole (15).
2. The stamping apparatus for processing automobile brake disc according to claim 1, characterized in that: The hydraulic cylinder machine box (2) is internally provided with a hydraulic cylinder, and the output end of the hydraulic cylinder is connected with the top surface of the punch plate (3).
3. The stamping apparatus for processing automobile brake disc according to claim 1, characterized in that: The upper side of the loading platform (5) is provided with a mold cavity (6), and the mold cavity (6) is located directly below the punch plate (3).
4. The stamping apparatus for processing automobile brake disc according to claim 1, characterized in that: The cylinder (8) is provided with two, and the output end of the two cylinders (8) is connected with the side wall of the pushing plate (9).
5. The stamping apparatus for processing automobile brake disc according to claim 1, characterized in that: The discharging plate (10) is designed in an inclined state, one end of the discharging plate (10) is connected with the side wall of the loading platform (5), and the other end of the discharging plate (10) extends above the conveyor belt (11).
Citation Information
Patent Citations
Automobile stamping part stamping equipment capable of adjusting blanking gap
CN211803302U