Flange plate sealing surface machining device

By designing a flange sealing surface processing device, a water spray plate is used to clean debris and an auger is used to separate solids and liquids, solving the problem of debris and water being difficult to separate and improving the recovery efficiency of solid impurities and the recycling efficiency of spray water.

CN223801553UActive Publication Date: 2026-01-16YANGZHOU HENGXIN MOLD CO LTD
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Patent Information

Application Number
CN202520110812.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-16
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing flange sealing surface processing equipment has difficulty effectively separating processing debris from water when handling a mixture of processing debris and water, which affects the recovery efficiency of solid impurities and results in low efficiency of spray water recycling.

Method used

A flange sealing surface processing device was designed, comprising an adjusting component, a water supply component, a separating component, and a water collection tank. It cleans debris by spraying water through a spray plate, separates solid and liquid using an auger, guides and recovers solid impurities, and controls water recycling by combining a liquid level sensor.

Benefits of technology

It achieves effective cleaning of debris and solid-liquid separation, improves the recovery efficiency of solid impurities, reduces the waste of spray water, and enhances the utilization efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange plate sealing surface processing device which comprises a shell, the shell is connected with a processing part, the processing part comprises a processing part and an air cylinder installed on the shell, the processing part comprises the air cylinder arranged on the left side of the shell, a connecting disc is installed at the extension end of the right side of the air cylinder, and a tool bit for turning is arranged on the right side of the connecting disc. A water spraying plate is arranged on the upper side in the shell; the utility model relates to the technical field of flange machining, in particular to an adjusting piece which is installed on a shell and used for positioning a flange plate. According to the flange plate sealing face machining device, the motor is matched with the belt pulley assembly to provide power for rotation of the three-jaw chuck and the auger, in the process that a machining part turns a fixed flange plate on the rotating three-jaw chuck, the water supply part supplies water to the water spraying plate, and the water spraying plate sprays a connecting disc, a tool bit, the three-jaw chuck, the flange plate and turning flying chips; and turning chippings are promoted to fall into the separating piece, and the cleaning, dust falling and guiding effects are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flange processing technical field, concretely is a flange plate sealing surface processing device. BACKGROUND

[0002] In the flange plate sealing surface processing process, the corresponding device is needed to process it, reference authorized announcement no. The large cast iron pipe flange plate end face sealing water line processing seat of CN218693908U has the pedestal, the middle part of pedestal is equipped with metal chip collection pit, metal chip collection pit is long pit, the top of metal chip collection pit both sides is equipped with the step of mutually symmetrical arrangement, can according to the size of different large cast iron pipe piece flange plate sealing water line relatively flexible adjustment, simple and convenient flexible, provide the guarantee for the flange plate sealing water line processing efficiency of promotion pipe piece, practical use value is obvious, is suitable for workshop popularization and application, the existing flange plate sealing surface processing device uses, usually adopts the way of water spraying to clean, reduce dust, guide processing of processing end, flange plate processing side, processing splashing debris, however, this kind of mode is easy to cause water and solid impurities mixing, it is difficult to concentrate the solid impurities generated in processing, influence subsequent spray water recycling, increase subsequent processing steps, influence device use efficiency. SUMMARY

[0003] In view of the defects of the prior art, the flange plate sealing surface processing device is provided, which solves the problems that the device cannot effectively process the mixture of processing debris and water, and the solid impurity recovery efficiency is affected.

[0004] To achieve the above purpose, the utility model discloses the following technical scheme: a flange plate sealing surface processing device, including the casing, the casing is connected with the processing piece for flange plate sealing surface processing, and the processing piece includes:

[0005] The processing piece is installed on the casing for flange plate sealing surface turning, the processing piece includes a cylinder arranged on the left side of the casing, a connecting disc is installed on the right side of the cylinder, a turning tool bit is arranged on the right side of the connecting disc, and a water spraying plate for turning impurity cleaning is arranged on the inside of the casing.

[0006] The adjusting piece is installed on the casing for flange plate positioning and adjusting treatment, the adjusting piece includes a three-jaw chuck rotatably connected to the right end of the inside of the casing for fixing the flange plate, a water supply part for supplying water to the water spraying plate is arranged at the bottom of the casing, a separation part for solid-liquid separation is arranged at the lower end adjacent to the processing piece and the three-jaw chuck, a screw conveyor for guiding solid impurities is arranged at the end close to the separation part, and a motor is installed on the outside of the casing for providing power for the rotation of the three-jaw chuck and the screw conveyor.

[0007] The water collecting tank is arranged at the lower end of the separation part for spray water recycling.

[0008] Pull plate, slidingly connected in the front side interlayer of the shell for accessing the flange.

[0009] Preferably, the adjusting member further comprises a belt pulley assembly connected with the three-jaw chuck and the auger respectively and driven by the motor, the driving belt pulley in the belt pulley assembly is coaxially fixedly connected with the motor output end and the rotating end of the three-jaw chuck respectively, and the driven belt pulley in the belt pulley assembly is coaxially fixedly connected with the auger.

[0010] Preferably, the water supply member comprises a water pump arranged at the lower end of the shell for pumping water, a three-way valve is arranged at the water pumping end of the water pump for adjusting the pumping direction, a water pumping pipe is arranged at the right side of the three-way valve, a branch pipe for pumping water in the water collecting tank is arranged at the rear side of the three-way valve, and a guide pipe fixedly connected with the top of the water spraying plate is arranged at the water discharging end of the top of the water pump.

[0011] Preferably, a liquid level sensor for detecting the liquid level of the recovered water is arranged inside the water collecting tank, the branch pipe is fixedly connected with the water collecting tank and is in communication, a plurality of water spraying holes are arranged at the bottom of the water spraying plate, the water spraying plate is hollow and is in communication with the guide pipe and the water spraying holes respectively.

[0012] Preferably, the separating member comprises a casing arranged at the lower side of the shell for receiving the spraying water, the front and rear ends of the upper side of the casing are both provided with inclined plates, the bottom of the two groups of inclined plates is provided with a water filtering plate fixedly connected with the casing and used for filtering water and turning impurities, a discharge pipe is arranged at the left side of the casing corresponding to the left side of the water filtering plate, the water filtering plate is an arc-shaped plate and is attached to the auger, the left side of the auger is attached to the inner wall of the discharge pipe, and a drain pipe fixedly connected with the water collecting tank and in communication is arranged at the bottom of the casing.

[0013] Preferably, the two groups of inclined plates are symmetrically arranged at the front and rear sides of the casing relative to the middle part of the water filtering plate, and a plurality of water filtering holes are arranged on the surface of the water filtering plate.

[0014] The flange sealing surface machining device has the following beneficial effects compared with the prior art:

[0015] (1) The flange sealing surface machining device is provided with an adjusting member in the device, a motor cooperates with a belt pulley assembly to provide power for the rotation of the three-jaw chuck and the auger, a water supply member supplies water to a water spraying plate during the turning process of the flange plate fixed on the rotating three-jaw chuck, the water spraying plate sprays the connecting disc, the tool head, the three-jaw chuck, the flange plate and the turning chips, promotes the turning chips to fall into a separating member, plays a cleaning, dust-reducing and guiding role, a water filtering plate in the separating member separates the flange plate processing impurities and water, and the rotating auger discharges the solid impurities retained on the water filtering plate through a discharge pipe, realizes the graded recovery of the impurities, and avoids the influence of the retention of the solid impurities on the spraying water recovery.

[0016] (2), the flange sealing surface processing device, through setting water supply part in the device, water pump extracts external water source through three-way valve, water pipe, and water source is sprayed through guide pipe, water spray plate, when liquid level sensor detects that the corresponding liquid level in water collecting tank, three-way valve is reversed, at this time, water pump extracts water in water collecting tank through three-way valve, branch pipe, realize the recycling of water, improve the utilization efficiency of spray water, reduce waste. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the sectional view of the utility model;

[0018] Figure 2 It is the partial enlarged view of the water supply part of the utility model;

[0019] Figure 3 It is the sectional view of the utility model separation piece;

[0020] Figure 4 It is the utility model solid drawing.

[0021] In the drawing: 1, shell; 2, processing part; 21, air cylinder; 22, connecting disc; 23, tool bit; 24, water spray plate; 3, adjusting part; 31, three-jaw chuck; 32, motor; 33, belt pulley assembly; 34, water supply part; 341, water pump; 342, three-way valve; 343, water suction pipe; 344, branch pipe; 345, guide pipe; 35, separation piece; 351, machine shell; 352, inclined plate; 353, water filter plate; 354, discharge pipe; 355, drain pipe; 36, auger; 4, water collecting tank; 5, pull-out plate. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Reference Figures 1-4 The utility model provides the following two technical schemes:

[0024] The first embodiment: a flange sealing surface processing device, including shell 1, shell 1 is connected with the processing part for flange sealing surface processing, and the processing part includes: processing part 2, is installed on shell 1 and is used for flange sealing surface turning, and processing part 2 includes the air cylinder 21 arranged at the left side of shell 1, the connecting disc 22 is installed at the right side elongated end of air cylinder 21, the right side of connecting disc 22 is equipped with the tool bit 23 for turning, and the water spray plate 24 for turning impurity cleaning is arranged in the upper side of shell 1.

[0025] The adjusting member 3 is installed on the shell 1 for flange positioning and adjusting processing, the adjusting member 3 includes a three-jaw chuck 31 rotatably connected to the right end inside the shell 1 for fixing the flange, the bottom of the shell 1 is provided with a water supply member 34 for supplying water to the water spraying plate 24, the lower side of the shell 1 is provided with a separation member 35 adjacent to the lower end of the machining member 2 and the three-jaw chuck 31 for solid-liquid separation, the shell 1 is provided with a screw conveyor 36 adjacent to the separation member 35 for guiding solid impurities, and the outer side of the shell 1 is provided with a motor 32 for providing power for the rotation of the three-jaw chuck 31 and the screw conveyor 36;

[0026] The water collecting tank 4 is arranged at the lower end of the separation member 35 for recycling the spraying water, the pull-out plate 5 is slidably connected in the front interlayer of the shell 1 for storing and taking the flange, and the front side of the shell 1 is provided with a storage slot corresponding to the end of the pull-out plate 5; the adjusting member 3 further includes a belt pulley assembly 33 connected with the three-jaw chuck 31 and the screw conveyor 36 respectively and driven by the motor 32, the driving belt pulley in the belt pulley assembly 33 is coaxially fixedly connected with the output end of the motor 32 and the rotating end of the three-jaw chuck 31 respectively, and the driven belt pulley in the belt pulley assembly 33 is coaxially fixedly connected with the screw conveyor 36; the separation member 35 includes a casing 351 installed on the lower side of the shell 1 for receiving the spraying water, the front and rear ends of the upper side in the casing 351 are provided with inclined plates 352, two groups of inclined plates 352 are provided with water filtering plates 353 fixedly connected with the casing 351 and used for filtering water and turning impurities, the left side of the casing 351 is provided with a discharge pipe 354 corresponding to the left side of the water filtering plate 353, the water filtering plate 353 is an arc-shaped plate and is attached to the screw conveyor 36, the left side of the screw conveyor 36 is attached to the inner wall of the discharge pipe 354, the bottom of the casing 351 is provided with a drain pipe 355 fixedly connected with the water collecting tank 4 and in communication, and the left side of the discharge pipe 354 is provided with a discharge port, and the rear side of the water collecting tank 4 is provided with a liquid discharge valve;

[0027] The two groups of inclined plates 352 are symmetrically arranged on the front and rear sides of the casing 351 relative to the middle part of the water filtering plate 353, and the surface of the water filtering plate 353 is provided with a plurality of water filtering holes; the motor 32 cooperates with the belt pulley assembly 33 to provide power for the rotation of the three-jaw chuck 31 and the screw conveyor 36, in the process of turning the flange fixed on the rotating three-jaw chuck 31 by the machining member 2, the water supply member 34 supplies water to the water spraying plate 24, so that the water spraying plate 24 sprays the connecting disc 22, the tool bit 23, the three-jaw chuck 31, the flange and the turning chips, promotes the turning chips to fall into the separation member 35, the water filtering plate 353 in the separation member 35 separates the flange processing impurities and water, and the rotating screw conveyor 36 discharges the solid impurities remaining on the water filtering plate 353 through the discharge pipe 354;

[0028] The second embodiment is mainly different from the first embodiment in that:

[0029] The water supply member 34 comprises a water pump 341 arranged at the lower end of the shell 1 for pumping water, the water pumping end of the water pump 341 is provided with a three-way valve 342 for adjusting the pumping direction, the three-way valve 342 is provided with a water pumping pipe 343 at the right side, a branch pipe 344 for pumping water in the water collecting tank 4 is arranged at the rear side of the three-way valve 342, and a guide pipe 345 fixedly connected with the top of the water spraying plate 24 is arranged at the top of the water pump 341;

[0030] The water collecting tank 4 is internally provided with a liquid level sensor for detecting the liquid level of the recycled water, the branch pipe 344 is fixedly connected with the water collecting tank 4 and is in communication, the water spraying plate 24 is internally hollow and is in communication with the guide pipe 345 and the water spraying holes respectively, the water pump 341 pumps water from the external water source through the three-way valve 342 and the water pumping pipe 343, and then sprays the water source through the guide pipe 345 and the water spraying plate 24, when the liquid level sensor detects that the water collecting tank 4 reaches the corresponding liquid level, the three-way valve 342 is reversed, at this time the water pump 341 pumps water in the water collecting tank 4 through the three-way valve 342 and the branch pipe 344, so as to realize the recycling of water.

[0031] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art, and the model parameters of each electric appliance are not specifically limited, and conventional equipment can be used.

[0032] In use, the user places a recycling tank at the left lower end of the discharge pipe 354, opens the pull-out plate 5, installs the flange plate on the three-jaw chuck 31, resets the pull-out plate 5, starts the motor 32 and the water pump 341, the motor 32 drives the three-jaw chuck 31, the auger 36 and the flange plate through the belt pulley assembly 33 respectively, drives the connecting disc 22 and the tool bit 23 to move towards the flange plate through the air cylinder 21, and performs turning machining on the tool bit 23 after the tool bit 23 contacts the flange plate, in this process, the water pump 341 is started, the water pump 341 pumps water from the external water source through the three-way valve 342 and the water pumping pipe 343, and then the water is sprayed through the guide pipe 345 and the water spraying plate 24, the water sprayed by the water spraying plate 24 sprays the cutting chips generated by the tool bit 23 and the flange plate, promotes the cutting chips to fall into the separation member 35 with the water, and the housing 351, the inclined plate 352 and the water filtering plate 353 in the separation member 35 cooperate to filter the mixture of water and cutting chips, the filtered water is guided into the water collecting tank 4 through the drain pipe 355, and under the action of the rotating auger 36, the solid impurities retained on the water filtering plate 353 are guided into the recycling tank through the discharge pipe 354.

[0033] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0034] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A flange face machining device comprising a housing (1), characterized in that: The shell (1) is connected with a processing piece for flange sealing surface processing, the processing piece comprises: The processing piece (2) is installed on the shell (1) for flange sealing surface turning, the processing piece (2) comprises a cylinder (21) arranged on the left side of the shell (1), a connecting disc (22) is arranged on the right side of the cylinder (21), a turning tool bit (23) is arranged on the right side of the connecting disc (22), and a water spraying plate (24) for turning impurity cleaning is arranged on the inner top side of the shell (1); The adjusting piece (3) is installed on the shell (1) for flange positioning and adjusting processing, the adjusting piece (3) comprises a three-jaw chuck (31) rotatably connected to the inner right end of the shell (1) for fixing the flange, a water supply part (34) for supplying water for the water spraying plate (24) is arranged on the bottom of the shell (1), a separation part (35) for solid-liquid separation is arranged on the lower end of the shell (1) adjacent to the processing piece (2) and the three-jaw chuck (31), a screw conveyor (36) for guiding solid impurities is arranged on the end of the shell (1) close to the separation part (35), and a motor (32) for providing power for the rotation of the three-jaw chuck (31) and the screw conveyor (36) is arranged on the outer side of the shell (1); The water collecting tank (4) is arranged on the lower end of the separation part (35) for spraying water recovery; The pull-out plate (5) is slidably connected in the front interlayer of the shell (1) for storing and taking the flange.

2. A device for machining a sealing surface of a flange according to claim 1, characterized in that: The adjusting piece (3) further comprises a pulley assembly (33) connected with the three-jaw chuck (31) and the screw conveyor (36) and driven by the motor (32), the driving pulley in the pulley assembly (33) is coaxially fixedly connected with the output end of the motor (32) and the rotating end of the three-jaw chuck (31), and the driven pulley in the pulley assembly (33) is coaxially fixedly connected with the screw conveyor (36).

3. The device for machining a sealing surface of a flange according to claim 1, characterized in that: The water supply part (34) comprises a water pump (341) arranged on the lower end of the shell (1) for pumping water, a three-way valve (342) for adjusting the pumping direction is arranged on the water pumping end of the water pump (341), a water pumping pipe (343) is arranged on the right side of the three-way valve (342), a branch pipe (344) for pumping water in the water collecting tank (4) is arranged on the rear side of the three-way valve (342), and a guide pipe (345) fixedly connected with the top of the water spraying plate (24) is arranged on the water discharging end of the top of the water pump (341).

4. A device for machining a sealing surface of a flange according to claim 3, characterized in that: The water collecting tank (4) is internally provided with a liquid level sensor for detecting the liquid level of the recovered water, the branch pipe (344) is fixedly connected with the water collecting tank (4) and communicates with the water collecting tank (4), the bottom of the water spraying plate (24) is provided with a plurality of water spraying holes, the water spraying plate (24) is hollow and communicates with the guide pipe (345) and the water spraying holes, respectively.

5. The device for machining a sealing surface of a flange according to claim 1, characterized in that: The separating piece (35) comprises a casing (351) installed at the lower side of the shell (1) for receiving the spraying water, and the front and rear ends of the upper side of the casing (351) are respectively provided with an inclined plate (352), the bottom of the two groups of inclined plates (352) is provided with a water filtering plate (353) fixedly connected with the casing (351) and used for filtering water and turning impurities, the left side of the casing (351) is provided with a discharge pipe (354) corresponding to the left side of the water filtering plate (353), the water filtering plate (353) is an arc-shaped plate and is attached to the auger (36), the left side of the auger (36) is attached to the inner wall of the discharge pipe (354), and the bottom of the casing (351) is provided with a drain pipe (355) fixedly connected with the water collecting tank (4) and in communication.

6. A device for machining a sealing surface of a flange according to claim 5, characterized in that: The two groups of inclined plates (352) are symmetrically arranged on the front and rear sides of the casing (351) relative to the middle of the water filtering plate (353), and the surface of the water filtering plate (353) is provided with a plurality of water filtering holes.