Multi-angle cutting machine for heavy steel member

Abstract

The utility model belongs to the field of heavy steel members, particularly relates to a multi-angle cutting machine for heavy steel members, and aims to solve the problems that the existing equipment uses a hydraulic cylinder to drive a cutting wheel to lift, can only perform single-angle cutting on the heavy steel members, cannot perform multi-angle cutting on the heavy steel members and has limitation in use. A mounting frame is fixedly arranged on the surface of the supporting frame, a control box is fixedly arranged on the outer wall of one side of the mounting frame, a camera and two first guide rails are fixedly arranged on the inner wall of the top of the mounting frame, and first linear motors are arranged at the bottoms of the two first guide rails. According to the heavy steel component cutting device, the application range of equipment is widened, a heavy steel component can be accurately positioned and clamped, the situation that the heavy steel component deviates is avoided, the cutting accuracy is ensured, the position of the positioning plate can be adjusted according to the size of the heavy steel component, and flexibility and convenience are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to heavy steel component technical field especially relates to a heavy steel component multi -angle cutting machine. BACKGROUND

[0002] Heavy steel component refers to the section and the relatively big steel material component of dead weight, it has higher bearing capacity and good stability. It is often used in the main structure and roof structure of large factory building, gymnasium, exhibition center and other buildings. Heavy steel component often needs to use cutting equipment in the processing process.

[0003] Through the retrieval, the patent with disclosure no. CN222078082U discloses a cutting machine for steel component, and the equipment has the following shortcomings when in use:

[0004] 1. The equipment uses hydraulic cylinder to drive the cutting wheel to lift, which can only cut heavy steel components at a single angle, cannot cut heavy steel components at multiple angles, and has limitations in use.

[0005] Therefore, we propose a heavy steel component multi -angle cutting machine. INVENTION CONTENTS

[0006] The utility model discloses a heavy steel component multi -angle cutting machine to solve the shortcomings that the equipment uses hydraulic cylinder to drive the cutting wheel to lift in prior art, can only cut heavy steel components at a single angle, cannot cut heavy steel components at multiple angles, and has limitations in use.

[0007] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0008] A heavy steel component multi -angle cutting machine, comprising:

[0009] The surface of the support frame is fixedly provided with a mounting frame, the outer wall of one side of the mounting frame is fixedly provided with a control box, the inner wall of the top of the mounting frame is fixedly provided with a camera and two first guide rails, the bottom of each of the two first guide rails is provided with a first linear motor, the bottom of each of the two first linear motors is fixedly provided with a same second guide rail, the bottom of the second guide rail is provided with a second linear motor, the bottom of the second linear motor is fixedly provided with a fixing seat, the bottom of the fixing seat is rotatably penetrated through with a rotating shaft, the inner wall of the top of the fixing seat is fixedly provided with a second servo motor, the output shaft of the second servo motor is fixed with the rotating shaft, the bottom of the rotating shaft is fixedly provided with a third servo motor, and one end of the output shaft of the third servo motor is fixedly provided with a cutting wheel.

[0010] Two conveying mechanisms are symmetrically arranged on the two sides of the mounting frame and are used for conveying heavy steel components.

[0011] Two clamping mechanisms are arranged on the inner walls of the two sides of the mounting frame respectively and are used for clamping heavy steel components.

[0012] Two positioning mechanisms are symmetrically arranged on the surface of the support frame and used for positioning the heavy steel component.

[0013] In a possible design, the conveying mechanism comprises a first servo motor, a protective shell and a plurality of conveying shafts, the conveying shafts are rotatably arranged between the inner walls on both sides of the support frame, two adjacent conveying shafts are connected through a synchronous wheel and a synchronous belt, the first servo motor and the protective shell are fixedly arranged on the outer walls on both sides of the support frame, the output shaft of the first servo motor is fixed to one of the conveying shafts, and the synchronous wheel and the synchronous belt are arranged in the protective shell.

[0014] In a possible design, the clamping mechanism comprises a hydraulic cylinder, the hydraulic cylinder is fixedly arranged on the inner wall of one side of the mounting frame, and the clamping plate is fixed to one end of the hydraulic rod of the hydraulic cylinder.

[0015] In a possible design, the positioning mechanism comprises a fixed plate, the fixed plate is fixedly arranged on the surface of the support frame, the fixed plate is slidably arranged through two slide rods on one side, the two slide rods are fixedly provided with the same positioning plate on one end, the positioning plate is provided with an arc on one end, the fixed plate is threadedly arranged through a screw rod on one side, and one end of the screw rod is rotatably connected to one side of the positioning plate.

[0016] In a possible design, the positioning plate is provided with a plurality of through holes on one side, and the through holes are rotatably connected with rollers between the top inner wall and the bottom inner wall.

[0017] In a possible design, the bottom of the support frame is provided with a waste collecting box, and the waste collecting box is arranged below the mounting frame.

[0018] In the application, when used, the positioning plate is adjusted according to the size of the heavy steel member first, during the adjustment, the screw rod is rotated, under the limitation of the sliding rod, the screw rod drives the positioning plate to move along the direction of the sliding rod, thereby changing the position of the positioning plate, after the adjustment is completed, the heavy steel member is placed on the conveying shaft by using the hoisting equipment, the first servo motor is started to drive the conveying shaft to rotate, under the action of the synchronous wheel and the synchronous belt, the plurality of conveying shafts are driven to rotate synchronously to convey the heavy steel member to move, when one end of the heavy steel member moves to below the camera, the camera transmits the photographed information to the control box, the control box closes the first servo motor according to the preset program, so that the conveying shaft stops rotating and the hydraulic cylinder is started, the hydraulic cylinder drives the clamping plate to move and thereby clamps the heavy steel member, then the second servo motor is started to drive the rotating shaft to rotate, thereby adjusting the cutting angle of the cutting wheel, then the first linear motor is started to slide along the first guide rail and the second linear motor is started to slide along the second guide rail, thereby driving the cutting wheel to cut the heavy steel member at different angles, the waste generated by the cutting falls into the waste collecting box, after the cutting is completed, the cutting wheel is reset, and then the first servo motor is started again to convey the heavy steel member to the next position by using the conveying shaft.

[0019] Beneficial effects: in the utility model, a heavy steel member multi-angle cutting machine is provided, which is provided with a first linear motor, a second linear motor and a second servo motor, and can cut the heavy steel member at multiple angles according to the processing requirements, thereby improving the application range of the equipment.

[0020] In the utility model, the positioning plate, the roller and the clamping plate are provided, the heavy steel member can be accurately positioned and clamped, the deviation of the heavy steel member is avoided, the cutting accuracy is ensured, and the position of the positioning plate can be adjusted according to the size of the heavy steel member, which is flexible and convenient.

[0021] In the utility model, the heavy steel member can be cut at multiple angles according to the processing requirements, the application range of the equipment is improved, the heavy steel member can be accurately positioned and clamped, the deviation of the heavy steel member is avoided, the cutting accuracy is ensured, and the position of the positioning plate can be adjusted according to the size of the heavy steel member, which is flexible and convenient. ACCURACY

[0022] Figure 1 The utility model provides a kind of heavy steel member multi-angle cutting machine's overall three-dimensional structure schematic view;

[0023] Figure 2 The utility model provides a kind of heavy steel member multi-angle cutting machine's first perspective partial three-dimensional structure schematic view;

[0024] Figure 3A second perspective partial three-dimensional structure schematic view of a heavy steel component multi-angle cutting machine is provided in the utility model.

[0025] Figure 4 A third perspective partial three-dimensional structure schematic view of a heavy steel component multi-angle cutting machine is provided in the utility model.

[0026] In the drawing: 1, support frame; 2, conveying shaft; 3, first servo motor; 4, protective shell; 5, waste collection box; 6, mounting frame; 7, control box; 8, camera; 9, hydraulic cylinder; 10, clamping plate; 11, first guide rail; 12, first linear motor; 13, second guide rail; 14, second linear motor; 15, fixed seat; 16, second servo motor; 17, rotating shaft; 18, third servo motor; 19, cutting wheel; 20, fixed plate; 21, sliding rod; 22, positioning plate; 23, screw; 24, through hole; 25, roller. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0028] Embodiment 1: refer to Figures 1-4 A cutting machine comprises:

[0029] The surface of the support frame 1 is fixedly provided with the mounting frame 6, one side outer wall of the mounting frame 6 is fixedly provided with the control box 7 for controlling the operation of the whole equipment, the top inner wall of the mounting frame 6 is fixedly provided with the camera 8 and two first guide rails 11, the camera 8 is used for monitoring the cutting process in real time to ensure the cutting precision and safety, the bottom of each of the two first guide rails 11 is provided with the first linear motor 12, the first linear motor 12 can move linearly along the first guide rail 11, the bottom of the two first linear motors 12 is fixedly provided with the same second guide rail 13, the bottom of the second guide rail 13 is provided with the second linear motor 14, the second linear motor 14 can move linearly along the second guide rail 13, the bottom of the second linear motor 14 is fixedly provided with the fixed seat 15, the bottom of the fixed seat 15 is rotatably penetrated through with the rotating shaft 17, the top inner wall of the fixed seat 15 is fixedly provided with the second servo motor 16, the output shaft of the second servo motor 16 is fixed with the rotating shaft 17, the bottom of the rotating shaft 17 is fixedly provided with the third servo motor 18, one end of the output shaft of the third servo motor 18 is fixedly provided with the cutting wheel 19, through the cooperation of the second servo motor 16 and the third servo motor 18, the rotation of the cutting wheel 19 and the adjustment of the inclination angle can be realized, thereby meeting the requirement of multi-angle cutting;

[0030] Two conveying mechanisms are symmetrically arranged on the two sides of the mounting frame 6 and used for conveying heavy steel components, the conveying mechanism comprises a first servo motor 3, a protective shell 4 and a plurality of conveying shafts 2, the conveying shafts 2 are all rotationally penetrated between the inner walls on the two sides of the support frame 1, the adjacent two conveying shafts 2 are all transmissionally connected through synchronous wheels and synchronous belts, the first servo motor 3 and the protective shell 4 are respectively fixed on the outer walls on the two sides of the support frame 1, the output shaft of the first servo motor 3 is fixed with one of the conveying shafts 2, and the synchronous wheels and the synchronous belts are all located in the protective shell 4 so as to protect the transmission components from external interference.

[0031] Two clamping mechanisms are respectively arranged on the inner walls on the two sides of the mounting frame 6 and used for clamping the heavy steel components, the clamping mechanism comprises a hydraulic cylinder 9, the hydraulic cylinder 9 is fixed on the inner wall on one side of the mounting frame 6, one end of the hydraulic rod of the hydraulic cylinder 9 is fixed with a clamping plate 10, and the clamping and release of the heavy steel component by the clamping plate 10 can be realized by controlling the extension and retraction of the hydraulic cylinder 9.

[0032] Two positioning mechanisms are symmetrically arranged on the surface of the support frame 1 and used for positioning the heavy steel components, the positioning mechanism comprises a fixed plate 20, the fixed plate 20 is fixed on the surface of the support frame 1, one side of the fixed plate 20 is slidably penetrated through two slide rods 21, one end of the two slide rods 21 is fixed with the same positioning plate 22, one end of the positioning plate 22 is provided with an arc, one side of the fixed plate 20 is threadedly penetrated through a screw rod 23, one end of the screw rod 23 is rotationally connected with one side of the positioning plate 22, the positioning plate 22 can be pushed to slide along the slide rod 21 by rotating the screw rod 23, so that the heavy steel components of different sizes can be positioned.

[0033] The application can be applied to the field of heavy steel components and other fields applicable to the application.

[0034] Embodiment 2: A heavy steel component multi-angle cutting machine improved on the basis of embodiment 1, which is applied to the field of heavy steel components.

[0035] In another aspect of the embodiment, a plurality of through holes 24 are formed in one side of the positioning plate 22, and a plurality of rollers 25 are rotationally connected between the top inner wall and the bottom inner wall of the through holes 24, so that the friction between the positioning plate 22 and the heavy steel component is reduced, and the positioning is more smooth.

[0036] In another aspect of the embodiment, the bottom of the support frame 1 is provided with a waste collecting box 5, the waste collecting box 5 is located below the mounting frame 6, and the waste generated in the cutting process can directly fall into the waste collecting box 5, so that the cleaning is facilitated.

[0037] However, as known to those skilled in the art, the working principles and wiring methods of the first servo motor 3, the camera 8, the hydraulic cylinder 9, the first linear motor 12, the second linear motor 14, the second servo motor 16 and the third servo motor 18 are common, which all belong to conventional means or common general knowledge, and will not be described here again, and those skilled in the art can make any selection or arrangement according to their needs or convenience.

[0038] The above merely describes a preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent substitutions or changes according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A heavy steel member multi-angle cutting machine, characterized by, The application relates to a heavy steel member cutting device. The device comprises a support frame (1), the surface of the support frame (1) is fixedly provided with a mounting frame (6), one side outer wall of the mounting frame (6) is fixedly provided with a control box (7), the top inner wall of the mounting frame (6) is fixedly provided with a camera (8) and two first guide rails (11), the bottom of each of the two first guide rails (11) is provided with a first linear motor (12), the bottom of each of the two first linear motors (12) is fixedly provided with a same second guide rail (13), the bottom of the second guide rail (13) is provided with a second linear motor (14), the bottom of the second linear motor (14) is fixedly provided with a fixing base (15), the bottom of the fixing base (15) is rotatably penetrated by a rotating shaft (17), the top inner wall of the fixing base (15) is fixedly provided with a second servo motor (16), the output shaft of the second servo motor (16) is fixed to the rotating shaft (17), the bottom of the rotating shaft (17) is fixedly provided with a third servo motor (18), one end of the output shaft of the third servo motor (18) is fixedly provided with a cutting wheel (19). Two conveying mechanisms are symmetrically arranged on the two sides of the mounting frame (6) and are used for conveying heavy steel members. Two clamping mechanisms are respectively arranged on the inner walls of the two sides of the mounting frame (6) and are used for clamping heavy steel members. Two positioning mechanisms are symmetrically arranged on the surface of the support frame (1) and are used for positioning heavy steel members.

2. The heavy steel member multi-angle cutting machine according to claim 1, characterized in that, The conveying mechanism comprises a first servo motor (3), a protective shell (4) and a plurality of conveying shafts (2), the plurality of conveying shafts (2) are rotatably penetrated between the inner walls of the two sides of the support frame (1), adjacent two conveying shafts (2) are in transmission connection through synchronous wheels and synchronous belts, the first servo motor (3) and the protective shell (4) are fixedly arranged on the outer walls of the two sides of the support frame (1), the output shaft of the first servo motor (3) is fixed to one of the conveying shafts (2), and the synchronous wheels and the synchronous belts are located in the protective shell (4).

3. The heavy steel member multi-angle cutting machine according to claim 2, characterized in that, The clamping mechanism comprises a hydraulic cylinder (9), the hydraulic cylinder (9) is fixedly arranged on the inner wall of one side of the mounting frame (6), and one end of the hydraulic rod of the hydraulic cylinder (9) is fixedly provided with a clamping plate (10).

4. The heavy steel member multi-angle cutting machine according to claim 3, characterized in that, The positioning mechanism comprises a fixing plate (20), the fixing plate (20) is fixedly arranged on the surface of the support frame (1), one side of the fixing plate (20) is slidably penetrated by two slide rods (21), one end of each of the two slide rods (21) is fixedly provided with a same positioning plate (22), one end of the positioning plate (22) is provided with an arc shape, one side of the fixing plate (20) is threadedly penetrated by a screw rod (23), and one end of the screw rod (23) is rotatably connected to one side of the positioning plate (22).

5. The heavy steel member multi-angle cutting machine according to claim 4, wherein One side of the positioning plate (22) is penetrated and provided with a plurality of through holes (24), and a plurality of rollers (25) are rotatably connected between the top inner wall and the bottom inner wall of each of the through holes (24).

6. The heavy steel member multi-angle cutting machine according to claim 5, wherein The bottom of the support frame (1) is provided with a waste collecting box (5), and the waste collecting box (5) is located below the mounting frame (6).

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