Quick dismounting device for flange plate
By designing a quick flange disassembly device, which uses a hydraulic cylinder to drive a push plate and adjustment components to adapt to flanges of different specifications, the problem of low disassembly efficiency in traditional flanges is solved, achieving a highly efficient and stable disassembly process, and improving production efficiency and economic benefits.
Patent Information
- Application Number
- CN202520398056.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Traditional flange disassembly methods are labor-intensive and inefficient, making it difficult to meet the high-efficiency requirements of modern industrial production. In particular, frequent equipment maintenance and component replacements lead to extended production downtime and affect economic benefits.
A quick flange disassembly device was designed, comprising a fixing base, a disassembly assembly, and an adjustment assembly. The device utilizes a hydraulic cylinder to drive a pusher plate to separate the flange from the shaft, and the adjustment assembly can accommodate flanges of different specifications, thereby improving disassembly efficiency and stability.
It achieves efficient and stable separation of the flange and shaft, shortens disassembly time, reduces equipment downtime, improves production continuity and equipment versatility, and reduces enterprise costs.
Smart Images

Figure CN223801924U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial equipment maintenance technical field, concretely relates to a flange plate quick dismounting device. BACKGROUND
[0002] In the industrial production field, flange plate as a commonly used connecting component, is widely used in the connection and assembly of various pipelines, mechanical equipment and the like, however, the traditional flange plate dismounting method has many problems, seriously affects the production efficiency and economic benefits, and is difficult to meet the needs of modern industrial development.
[0003] In the past, when flange plate and shaft body are dismounted, mainly rely on manual operation using simple tools, such as spanner, crowbar and the like, this mode not only has great labor intensity, and low efficiency, for some closely connected or large flange plate, the dismounting process often needs to consume a lot of time and manpower, especially in industrial production, the maintenance and component replacement of equipment are more frequent, and long-time dismounting operation can lead to the extension of equipment downtime, seriously affects the continuity of production, and further causes the increase of production cost and the decline of economic benefits. TECHNICAL SOLUTION
[0004] In view of the deficiencies of the prior art, the utility model solves its technical problems by adopting the technical scheme of a flange plate quick dismounting device, comprising: a fixed seat; a dismounting assembly, the bottom of the dismounting assembly is fixedly connected with the top of the fixed seat, and the dismounting assembly is used for separating the flange plate and the shaft body by pushing; an adjusting assembly, the outer wall of the adjusting assembly is slidingly connected with the inner wall of the dismounting assembly, and the adjusting assembly is used for limiting the position of the dismounting assembly by inserting; the dismounting assembly comprises a sliding plate, the inner wall of the sliding plate is slidingly connected with a fixed plate, the side, away from the fixed plate, of the sliding plate is slidingly connected with a limiting plate, the outer wall of the fixed plate is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a push plate, the outer wall of the sliding plate is fixedly connected with a pad, the material of the pad is elastic material, the wall of the pad is provided with anti-skid grooves, and the anti-skid grooves are linearly arrayed along the outer wall of the pad.
[0005] Preferably, the bottom of the limiting plate is fixedly connected with the top of the fixed seat, the top of the fixed seat is fixedly connected with the bottom of the fixed plate, the wall of the fixed plate is provided with insertion grooves, and the insertion grooves are linearly arrayed along the outer wall of the fixed plate.
[0006] Preferably, the adjusting assembly comprises an adjusting plate, the outer walls on both sides of the adjusting plate are fixedly connected with insertion plates, the insertion plates are provided with two groups, the top of the adjusting plate is provided with a clamping block through a clamping groove, and the clamping groove is arranged in the wall of the adjusting plate.
[0007] Preferably, the outer wall of the clamping block is fixedly connected with the outer wall of the sliding plate, the inner wall of the sliding plate is slidably connected with the outer wall of the inserting plate, the top of the clamping block is fixedly connected with the pushing plate, and the clamping block is made of elastic material.
[0008] Preferably, the outer wall of the inserting plate is inserted with the inner wall of the fixed plate, the outer wall of the inserting plate is inserted with the inner wall of the limiting plate, and the wall of the limiting plate is provided with an inserting groove.
[0009] The utility model discloses the beneficial effects are as follows:
[0010] 1. The utility model discloses a dismantling component is set, makes the separation process of flange plate and axle body efficient and stable, and the stable pushing force of hydraulic cylinder drive pusher plate to axle body can overcome various connection resistances, and the dismantling of flange plate is realized fast, compared with traditional dismantling method, shortens the dismantling time, improves work efficiency, especially in industrial production, frequent equipment maintenance and component replacement scene can significantly reduce equipment downtime, increases production continuity, creates more economic benefits for enterprises.
[0011] 2. The utility model discloses that the adjustment component and dismantling component are set up, and the synergies of adjustment component and dismantling component make that the device can adapt to the flange plate dismantling task of different specifications, and operating personnel can flexibly adjust the position of inserting plate according to the actual size of flange plate, thereby changing the slidable range of sliding plate, realize the adaptation of various size flange plate, and the application range of the device is widened in this highly adaptable, reduces the cost of enterprise because of different specifications flange plate dismantling demand and needs to be equipped with multiple special tools, improves the versatility and utilization of equipment. ACCURACY OF DRAWINGS
[0012] Figure 1 It is the front view of the utility model;
[0013] Figure 2 It is the sectional view of the utility model;
[0014] Figure 3 It is the structure schematic view of the dismantling component of the utility model;
[0015] Figure 4 It is the structure schematic view of the cushion block of the utility model;
[0016] Figure 5 It is the structure schematic view of the adjustment component of the utility model;
[0017] Figure 6 It is the structure schematic view of the adjustment plate of the utility model.
[0018] In the figure: 1, fixed seat; 2, removal assembly; 3, adjusting assembly; 21, hydraulic cylinder; 22, fixed plate; 23, sliding plate; 24, push disc; 25, cushion block; 26, anti-skid groove; 27, limiting plate; 31, adjusting plate; 32, clamping block; 33, push plate; 34, insertion plate; 35, clamping groove. DETAILED DESCRIPTION
[0019] The utility model makes further detailed explanation in combination with the drawings and specific implementation. The embodiment of the utility model is given for example and description, and is not exhaustive or limit the utility model to the disclosed form. Many modifications and changes are obvious to those skilled in the art. The embodiment is selected and described to better illustrate the principle and practical application of the utility model, and enable those skilled in the art to understand the utility model to design various embodiments with various modifications suitable for specific use. EMBODIMENT
[0020] Please refer to Figure 1 - Figure 6 The utility model provides a kind of technical scheme: a flange plate quick dismounting device, comprising: fixed seat 1;Removal assembly 2, the bottom of removal assembly 2 is fixedly connected with the top of fixed seat 1, removal assembly 2 is used to separate flange plate and shaft body by pushing mode;Adjusting assembly 3, the outer wall of adjusting assembly 3 is slidably connected with the inner wall of removal assembly 2, adjusting assembly 3 is used to limit the position of removal assembly 2 by insertion mode;Removal assembly 2 includes sliding plate 23, the inner wall of sliding plate 23 is slidably connected with fixed plate 22, the side of sliding plate 23 away from fixed plate 22 is slidably connected with limiting plate 27, the outer wall of fixed plate 22 is fixedly connected with hydraulic cylinder 21, the output end of hydraulic cylinder 21 is fixedly connected with push disc 24, the outer wall of sliding plate 23 is fixedly connected with cushion block 25, and sliding plate 23 and the cushion block 25 on fixed seat 1 are used to protect the surface of flange plate during dismounting process.
[0021] Anti-skid groove 26 is formed in the wall of cushion block 25, and anti-skid groove 26 is linearly arrayed along the outer wall of cushion block 25, the bottom of limiting plate 27 is fixedly connected with the top of fixed seat 1, the top of fixed seat 1 is fixedly connected with the bottom of fixed plate 22, anti-skid groove 26 further enhances the friction between flange plate, prevents skidding phenomenon during pushing process, ensures that pushing force can be transmitted to shaft body, and pushes it to smoothly separate from flange plate.
[0022] The adjusting assembly 3 comprises an adjusting plate 31, the outer walls on both sides of the adjusting plate 31 are fixedly connected with plug plates 34, the top of the adjusting plate 31 is connected with a clamping block 32 through a clamping groove 35, the clamping groove 35 is arranged in the wall of the adjusting plate 31, the outer wall of the clamping block 32 is fixedly connected with the outer wall of the sliding plate 23, the inner wall of the sliding plate 23 is slidingly connected with the outer wall of the plug plate 34, the top of the clamping block 32 is fixedly connected with a push plate 33, the outer wall of the plug plate 34 is inserted with the inner wall of the fixed plate 22, the outer wall of the plug plate 34 is inserted with the inner wall of the limiting plate 27, by operating the push plate 33, the clamping block 32 is separated from the clamping groove 35, the plug plate 34 is slid, then the position of the plug plate 34 is adjusted again, the clamping block 32 is clamped into the clamping groove 35 again, so that the adjusting of the dismounting assembly 2 is realized.
[0023] Working principle:
[0024] The device mainly comprises a fixed seat 1, a dismounting assembly 2 and an adjusting assembly 3, which is designed to realize the separation operation of the flange plate and the shaft body efficiently and safely, and the working principle thereof will be described in detail below. The dismounting assembly 2 is a key part, which comprises a sliding plate 23, a fixed plate 22, a limiting plate 27, a hydraulic cylinder 21, a push plate 24 and a pad 25.
[0025] When the flange plate dismounting operation is performed, the flange plate to be dismounted is first placed between the fixed seat 1 and the sliding plate 23, and the pads 25 on the sliding plate 23 and the fixed seat 1 are used to protect the surface of the flange plate during the dismounting process. The fixed plate 22 is fixedly connected with the top of the fixed seat 1, thereby keeping a stable position state. The limiting plate 27 is also fixedly connected with the top of the fixed seat 1, and its function is to strictly limit the sliding track and range of the sliding plate 23, thereby guaranteeing the stability of the dismounting operation.
[0026] After the flange plate is clamped between the fixed seat 1 and the sliding plate 23, the hydraulic cylinder 21 installed on the fixed plate 22 is started, and the output end of the hydraulic cylinder 21 drives the push plate 24 to stably move towards the shaft body on the flange plate. As the push plate 24 gradually approaches and contacts the shaft body, the continuous pushing force will act on the shaft body to overcome various connection resistances between the flange plate and the shaft body, thereby promoting the flange plate to gradually separate from the shaft body.
[0027] During this process, the pads 25 fixedly connected with the outer wall of the sliding plate 23 are used to contact the flange plate, which not only increases the contact area but also improves the stability. The anti-skid grooves 26 arranged on the wall of the pads 25 further enhance the friction between the pads 25 and the flange plate, thereby preventing the slipping phenomenon during the pushing process and ensuring that the pushing force can be transmitted to the shaft body to smoothly separate the shaft body from the flange plate.
[0028] The adjusting assembly 3 is composed of an adjusting plate 31, plug plates 34, a clamping block 32 and a push plate 33, which cooperates with the dismounting assembly 2 to realize the adjustment and control of the dismounting process and the optimization of the stability of the device.
[0029] Before the dismounting assembly 2 starts working, the operator can flexibly adjust the position of the adjusting assembly 3 according to the actual size of the flange plate and the specific dismounting requirement, the plug plate 34 is respectively inserted with the inner wall of the fixed plate 22 and the limiting plate 27, by adjusting the position of the plug plate 34, the slidable range of the sliding plate 23 in the dismounting assembly 2 can be flexibly changed, so as to adapt to the dismounting task of flange plates of different specifications.
[0030] The clamping block 32 is firmly fixed on the outer wall of the sliding plate 23 and is clamped with the clamping groove 35 on the top of the adjusting plate 31, when it is needed to fix the position of the sliding plate 23, with the insertion of the plug column into the sliding plate 23, after the two groups of plug columns on the adjusting plate 31 are respectively inserted into the fixed plate 22 and the limiting plate 27, the accidental displacement of the sliding plate 23 during the dismounting process can be prevented, when it is needed to adjust the position of the sliding plate 23, the operator can operate the push plate 33 to make the clamping block 32 separate from the clamping groove 35, slide the plug column, then adjust the position of the plug plate 34 again, and put the clamping block 32 into the clamping groove 35 again, so as to realize the adjustment of the dismounting assembly 2, and fully meet the diversified requirements of flange plate dismounting under different working conditions.
[0031] Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art and related fields without creative labor should belong to the protection scope of the utility model. The structures, devices and operation methods not specifically described and explained in the utility model, if no special description and limitation, are implemented according to the conventional means in the art.
Claims
1. A flange plate quick release device, characterized by, Include: Fixed seat (1); Remove the assembly (2), the bottom of the removal assembly (2) and the top of the fixed seat (1) are fixedly connected, the removal assembly (2) is used for separating the flange and the shaft by pushing; Adjusting assembly (3), the outer wall of the adjusting assembly (3) and the inner wall of the removal assembly (2) are slidingly connected, the adjusting assembly (3) is used for limiting the position of the removal assembly (2) by inserting; The removal assembly (2) comprises a sliding plate (23), the inner wall of the sliding plate (23) is slidingly connected with a fixed plate (22), the side of the sliding plate (23) away from the fixed plate (22) is slidingly connected with a limiting plate (27), the outer wall of the fixed plate (22) is fixedly connected with a hydraulic cylinder (21), the output end of the hydraulic cylinder (21) is fixedly connected with a push plate (24), the outer wall of the sliding plate (23) is fixedly connected with a pad (25).
2. A quick release device for a flange plate according to claim 1, characterized in that: The wall of the pad (25) is provided with an anti-skid groove (26), and the anti-skid groove (26) is linearly arranged along the outer wall of the pad (25).
3. A quick release device for a flange plate as claimed in claim 1, characterized in that: The bottom of the limiting plate (27) and the top of the fixed seat (1) are fixedly connected, and the top of the fixed seat (1) and the bottom of the fixed plate (22) are fixedly connected.
4. The quick release device for a flange plate according to claim 1, characterized in that: The adjusting assembly (3) comprises an adjusting plate (31), the outer wall of the adjusting plate (31) on both sides is fixedly connected with an inserting plate (34), the top of the adjusting plate (31) is connected with a clamping block (32) through a clamping groove (35), and the clamping groove (35) is arranged in the wall of the adjusting plate (31).
5. A flange plate quick release device according to claim 4, characterised in that: The outer wall of the clamping block (32) and the outer wall of the sliding plate (23) are fixedly connected, the inner wall of the sliding plate (23) and the outer wall of the inserting plate (34) are slidingly connected, and the top of the clamping block (32) is fixedly connected with a push plate (33).
6. A flange plate quick release device according to claim 4, characterized in that: The outer wall of the inserting plate (34) and the inner wall of the fixed plate (22) are inserted, and the outer wall of the inserting plate (34) and the inner wall of the limiting plate (27) are inserted.