Calibration butt joint device for steel pipe installation

Abstract

The utility model discloses a calibration butt joint device for steel pipe installation. The calibration butt joint device comprises a base, a movable seat and a positioning clamping plate. First guide rails are symmetrically and fixedly installed on the front side and the rear side of the top of the base, a second guide rail is fixedly installed on the top of the base and located between the two first guide rails, the two movable seats are movably and symmetrically installed on the two sides of the tops of the first guide rails and the two sides of the tops of the second guide rails, and T-shaped sliding grooves are formed in the tops of the movable seats. T-shaped sliding blocks are slidably installed in the T-shaped sliding grooves, the two sets of positioning clamping plates are detachably installed on one side of the top of the movable base and the tops of the T-shaped sliding blocks correspondingly, and a supporting base is fixedly installed in the middle of the tops of the two sets of first guide rails. High-precision positioning, multi-specification adaptation and convenient operation of steel pipes can be achieved through double-guide-rail linkage and a double-drive system, and the problems that a traditional device is low in precision, poor in adaptability, complex in operation and the like are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline installation technical field especially relates to a kind of calibration butt joint device of steel pipe installation. BACKGROUND

[0002] Steel pipe is the steel material with hollow section, its length is far greater than diameter or perimeter, steel pipe is widely used as an economic pipe material, not only for conveying fluid and powder solid, exchanging heat energy, manufacturing mechanical parts and container, but also can be used to manufacture building structure net rack, pillar and mechanical support, since the length of single steel pipe is limited, when needing to use longer pipe material, steel pipe needs to be welded and combined, before welding, butt joint device is needed to be used to butt joint two groups of steel pipe to facilitate welding.

[0003] But the traditional steel pipe butt joint process mainly has the following deficiencies at present:

[0004] The existing device is mostly single guide rail or simple fixture, positioning deviation of more than ±2mm is easily generated when manually adjusting, and it is difficult to meet the requirements of B-grade weld in petrochemical field and the like.

[0005] Traditional rigid fixture directly contacts with pipe material, and surface scratch is caused by concentrated clamping force, especially in thin-walled steel pipe butt joint, damage rate is as high as 15%.

[0006] The specification of the fixture of traditional device is fixed, and different pipe diameter often needs to replace the fixture as a whole, which leads to the increase of processing time consumption, and reduces processing efficiency.

[0007] Therefore, how to provide a kind of calibration butt joint device of steel pipe installation is the problem of the person skilled in the art to be solved urgently. UTILITY MODEL CONTENT

[0008] One purpose of the utility model is to propose a kind of calibration butt joint device of steel pipe installation, the utility model can realize high-precision positioning of steel pipe, multi-specification adaptation and convenient operation by double guide rail linkage and double drive system, solve the problems, such as low precision, poor adaptability and complex operation, existing in traditional device.

[0009] According to the calibration butt joint device of steel pipe installation of the utility model embodiment, including base, movable seat and positioning clamping plate;

[0010] The first guide rails are symmetrically and fixedly installed on the top of the base, the second guide rails are fixedly installed on the top of the base between the two groups of first guide rails, the number of the movable seats is two groups, and the two groups of movable seats are symmetrically and movably installed on the top of the two sides of the first guide rails and the second guide rails, T-shaped sliding grooves are formed in the top of the movable seats, T-shaped sliding blocks are slidably installed in the T-shaped sliding grooves, the number of the positioning clamping plates is two groups, and the two groups of positioning clamping plates are respectively detachably installed on one side of the top of the movable seat and the top of the T-shaped sliding block, and supporting seats are fixedly installed on the top of the two groups of first guide rails.

[0011] Further, a second sliding groove is formed in the second guide rail, a lead screw is rotatably installed in the second sliding groove, a second sliding block is arranged in the middle of the bottom of the movable seat, the second sliding block is slidably installed in the second sliding groove, a threaded hole is horizontally and penetratively formed in the inside of the second sliding block, and the lead screw penetrates through the threaded hole and is in threaded engagement.

[0012] Further, first sliding blocks are symmetrically arranged on the two sides of the bottom of the movable seat, a first sliding groove is formed in the first guide rail, and the first sliding blocks are slidably installed in the first sliding groove.

[0013] Further, mounting holes are formed in the two sides of the bottom of the positioning clamping plate, bolts are fixedly installed on the two sides of the top of the T-shaped sliding block and the two sides of the top of one end of the movable seat, the bolts penetrate through the mounting holes, and fastening nuts are rotatably connected above the bolts.

[0014] Further, a plurality of groups of balls are movably embedded and installed in the inner wall of the positioning clamping plate, and the balls in each group are equidistantly distributed on the inner wall of the positioning clamping plate.

[0015] Further, the threads on the two opposite outer walls of the lead screw are opposite, and the opposite threads on the two opposite outer walls of the lead screw are respectively in threaded engagement with the threaded holes in the second sliding blocks at the bottom of the two groups of movable seats.

[0016] Further, a servo motor is fixedly installed in the middle of the outer wall of one side of the base, and the output shaft of the servo motor is in transmission connection with the lead screw.

[0017] Further, the lead screw extends out of the second guide rail at the other end and is fixedly installed with a hand wheel, and anti-skid lines are arranged on the surface of the hand wheel.

[0018] The beneficial effects of the utility model are:

[0019] The utility model discloses a linkage structure is driven with T type sliding slot to realize steel pipe butt joint position ±0.5mm level accurate calibration, and utilize the double guide rail support system of first guide rail + second guide rail cooperation arc support seat, ensure that the pipe material coaxiality error is less than or equal to 0.3%, secondly can pass through the ball positioning clamp plate design, pass through the ball of multiple equidistance distribution, control contact stress below 8MPa, thereby can effectively improve calibration butt joint precision, improve processing quality, and only need to place two groups of pipeline respectively on two groups of support seat, start servo motor immediately can automatic alignment, butt joint operation is simple, improve processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and are included to provide a further understanding of the present application, and do not constitute a limitation of the present application. In the drawings:

[0021] Figure 1 It is a whole structure schematic diagram of the calibration butt joint device for steel pipe installation that the utility model proposes;

[0022] Figure 2 It is a front view structure schematic diagram of the calibration butt joint device for steel pipe installation that the utility model proposes;

[0023] Figure 3 It is a left view structure schematic diagram of the calibration butt joint device for steel pipe installation that the utility model proposes;

[0024] Figure 4 It is a positioning clamp plate dismounting structure schematic diagram of the calibration butt joint device for steel pipe installation that the utility model proposes;

[0025] Figure 5 It is a movable seat structure schematic diagram of the calibration butt joint device for steel pipe installation that the utility model proposes.

[0026] In the drawing: 1, base;2, first guide rail;3, second guide rail;4, movable seat;5, servo motor;6, screw rod;7, second sliding slot;8, first sliding slot;9, support seat;10, T type sliding slot;11, positioning clamp plate;12, ball;13, bolt;14, mounting hole;15, fastening nut;16, first sliding block;17, second sliding block;18, screw hole;19, T type sliding block;20, hand wheel. DETAILED DESCRIPTION

[0027] The utility model will be further explained in detail in combination with the drawings. These drawings are all simplified schematic diagrams, just with the schematic mode of the basic structure of the utility model, therefore it just shows the constitution related with the utility model.

[0028] REFERENCE Figures 1-4A kind of steel pipe installation's calibration butt joint device, including base 1, movable seat 4 and positioning clamping plate 11;

[0029] Base 1 is the basic support component of the whole device, it is made of high-strength steel material, to ensure that it has sufficient strength and stability to carry subsequent components and the steel pipe to be butt jointed.The top of base 1 is symmetrically fixed with first guide rail 2 on both sides, and the first guide rail 2 is fixed with base 1 by welding or bolt connection, and a first sliding groove 8 is formed in the first guide rail 2, and the shape and size of the first sliding groove 8 are accurately designed to match the first sliding block 16 at the bottom of the subsequent movable seat 4.

[0030] Among them, the second guide rail 3 is fixedly installed on the top of the base 1 and between the two groups of first guide rails 2, and is also fixed by welding or bolt connection.The second guide rail 3 is provided with a second sliding groove 7, and the inner space of the second sliding groove 7 is used to install a lead screw 6, which is rotatably installed in the second sliding groove 7 through a bearing, to ensure that the lead screw 6 can rotate smoothly.

[0031] Secondly, a servo motor 5 is fixedly installed on the middle of the outer wall of the base 1 on one side, and the output shaft of the servo motor 5 is connected with the lead screw 6 through a shaft coupling.When the servo motor 5 is powered on, the rotary motion of the output shaft can be accurately transmitted to the lead screw 6, so as to drive the lead screw 6 to rotate.At the same time, the other end of the lead screw 6 extends out of the second guide rail 3 and is fixedly installed with a hand wheel 20, and the surface of the hand wheel 20 is provided with anti-skid lines, so that the operator can drive the lead screw 6 to rotate by rotating the hand wheel 20 when power failure occurs or manual adjustment is needed, thereby increasing the flexibility of the device.

[0032] Reference Figures 1-5 The movable seat 4 is provided with two groups, and the two groups of movable seats 4 are movably and symmetrically installed on both sides of the top of the first guide rail 2 and the second guide rail 3.The first sliding block 16 is symmetrically arranged on the bottom of the movable seat 4, and the first sliding block 16 is slidably installed in the first sliding groove 8 of the first guide rail 2, so that the movable seat 4 can stably slide along the first guide rail 2 in a straight line.At the same time, the second sliding block 17 is arranged in the middle of the bottom of the movable seat 4, the second sliding block 17 is slidably installed in the second sliding groove 7 of the second guide rail 3, and a threaded hole 18 is horizontally and throughly formed in the second sliding block 17, and the lead screw 6 penetrates the threaded hole 18 and is threadedly engaged.Because the threads on both sides of the lead screw 6 are opposite, when the lead screw 6 rotates, the two groups of movable seats 4 will move towards or away from each other under the drive of the lead screw 6 along the second guide rail 3, so as to realize the adjustment of different distances, to adapt to the butt joint requirements of steel pipes of different lengths.

[0033] The top of the movable seat 4 is provided with a T-shaped sliding groove 10, and a T-shaped sliding block 19 is slidably installed in the T-shaped sliding groove 10. The T-shaped sliding block 19 can freely slide in the T-shaped sliding groove 10, further adjusting the position of the positioning clamping plate 11, and improving the flexibility and adaptability of the device.

[0034] Reference Figure 1 And Figure 4 The number of positioning clamping plates 11 is two groups, and the two groups of positioning clamping plates 11 are respectively detachably installed on one side of the top of the movable seat 4 and the top of the T-shaped sliding block 19. The specific installation method is that: the bottom of the positioning clamping plate 11 is provided with installation holes 14 on both sides, the top of the T-shaped sliding block 19 and the top of one end of the movable seat 4 are both fixedly installed with bolts 13, the bolts 13 penetrate the installation holes 14, and the fastening nuts 15 are rotatably connected above the bolts 13. By tightening the fastening nuts 15, the positioning clamping plate 11 can be firmly installed on the movable seat 4 or the T-shaped sliding block 19; when it is necessary to replace the positioning clamping plate 11 or to maintain, it can be easily disassembled by loosening the fastening nuts 15.

[0035] The inner wall of the positioning clamping plate 11 movably embeds a plurality of groups of rolling balls 12, and each group of rolling balls 12 is equidistantly distributed on the inner wall of the positioning clamping plate 11. The existence of the rolling balls 12 can reduce the friction between the positioning clamping plate 11 and the surface of the steel pipe when clamping the steel pipe, avoid damaging the surface of the steel pipe, and also facilitate fine adjustment of the steel pipe during butt joint.

[0036] Secondly, the top of the two groups of first guide rails 2 is fixedly installed with a support seat 9, and the top of the support seat 9 is usually designed as an arc shape matched with the outer surface of the steel pipe, which is used for preliminary supporting and positioning of the steel pipe during butt joint, and ensures that the steel pipe is in a relatively stable state during butt joint.

[0037] Working principle: first, make the device horizontal by adjusting the adjustable supporting feet at the bottom of the base 1 if there is relevant design, to ensure the accuracy of butt joint, then place the two steel pipes to be butt jointed between the two groups of positioning clamping plates 11, and preliminarily support them by the support seat 9, next, the driving mode can be selected according to actual needs, if the electric mode is used, start the servo motor 5, the servo motor 5 drives the screw rod 6 to rotate, because the threads on both sides of the screw rod 6 are opposite, the two groups of movable seats 4 will move towards each other, so that the positioning clamping plate 11 gradually clamps the steel pipe, if manual adjustment is needed in special circumstances, turn the hand wheel 20, the movement of the movable seat 4 and the clamping of the steel pipe can also be realized, in the clamping process, the rolling balls 12 on the inner wall of the positioning clamping plate 11 contact with the surface of the steel pipe, reducing the friction while ensuring effective clamping of the steel pipe, at the same time, the position of the positioning clamping plate 11 can be further adjusted by sliding the T-shaped sliding block 19, so that the butt joint of the two steel pipes reaches the state of accurate alignment, when the steel pipe butt joint calibration is completed, the subsequent welding or other fixing operation can be carried out.

[0038] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A calibration docking device for steel pipe installation, characterized by, Base (1), movable seat (4) and positioning clamp plate (11) are included. The first guide rails (2) are symmetrically and fixedly installed at the top of the base (1) and on both sides; the second guide rail (3) is fixedly installed at the top of the base (1) and between the two groups of first guide rails (2); the movable seat (4) is in two groups and symmetrically and movably installed at the top of both sides of the first guide rail (2) and the second guide rail (3); the T-shaped sliding groove (10) is formed at the top of the movable seat (4); the T-shaped sliding block (19) is slidably installed in the T-shaped sliding groove (10); the positioning clamp plate (11) is in two groups and detachably installed at one side of the top of the movable seat (4) and the top of the T-shaped sliding block (19); and the supporting seat (9) is fixedly installed at the top of the two groups of first guide rails (2) and in the middle.

2. A calibration docking device for steel pipe installation according to claim 1, characterized in that, The second sliding groove (7) is formed in the second guide rail (3); the screw rod (6) is rotatably installed in the second sliding groove (7); the second sliding block (17) is arranged in the middle of the bottom of the movable seat (4) and slidably installed in the second sliding groove (7); and the threaded hole (18) is horizontally and penetratingly formed in the inside of the second sliding block (17).

3. A calibration docking device for a steel pipe installation according to claim 1, characterized in that The first sliding block (16) is symmetrically arranged at the bottom of the movable seat (4); and the first sliding groove (8) is formed in the first guide rail (2).

4. A calibration docking device for a steel pipe installation according to claim 1, characterized in that The mounting hole (14) is formed at both sides of the bottom of the positioning clamp plate (11); the bolt (13) is fixedly installed at both sides of the top of the T-shaped sliding block (19) and one end of the top of the movable seat (4); the bolt (13) penetrates through the mounting hole (14); and the fastening nut (15) is screwed on the bolt (13).

5. A calibration docking device for a steel pipe installation according to claim 1, characterized in that The plurality of groups of balls (12) are movably and embeddedly installed on the inner wall of the positioning clamp plate (11) and equidistantly distributed on the inner wall of the positioning clamp plate (11).

6. A calibration docking device for a steel pipe installation according to claim 2, characterized in that The threads on the outer walls of the two sides of the screw rod (6) are opposite; and the threads on the outer walls of the two sides of the screw rod (6) are respectively threadedly engaged with the threaded holes (18) in the second sliding block (17) at the bottom of the two groups of movable seats (4).

7. A calibration docking device for a steel pipe installation according to claim 2, characterized in that The servo motor (5) is fixedly installed in the middle of the outer wall of one side of the base (1); and the output shaft of the servo motor (5) is in transmission connection with the screw rod (6).

8. A calibration docking device for a steel pipe installation according to claim 2, characterized in that The hand wheel (20) is fixedly installed at the other end of the screw rod (6) and extended out of the second guide rail (3); and the anti-skid pattern is arranged on the surface of the hand wheel (20).

Images