Valve polishing chip cleaning device
By designing a valve grinding debris cleaning device, which uses a rotating cleaning plate to push debris, a water spray pipe to spray cleaning fluid, and a collection box to collect debris, the problem of debris adhering to the inner wall of the valve and affecting the sealing performance is solved, achieving efficient cleaning and convenient operation.
Patent Information
- Application Number
- CN202520338457.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-28
AI Technical Summary
After the valve is polished, the debris adhering to the inner wall affects the sealing performance and may cause damage, which is difficult to clean efficiently with existing technology.
A valve grinding debris cleaning device was designed, including a cleaning plate, a water spray pipe, a collection box, and a magnetic rod. The cleaning plate rotates to push the debris, the water spray pipe sprays cleaning fluid, the collection box collects the debris, and the magnetic rod attracts metal debris.
It achieves efficient cleaning of debris from the valve's inner wall, improves sealing, reduces debris scattering, and enhances the convenience and effectiveness of cleaning.
Smart Images
Figure CN223802253U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve inner wall grinding technology, specifically a valve grinding debris cleaning device. Background Technology
[0002] Valve manufacturing is a process that transforms raw materials into valve products with specific functions and precision requirements through a series of machining and processing techniques. It is crucial for controlling the flow, pressure, and direction of fluids and is widely used in many fields such as petroleum, chemical, power, and water supply and drainage.
[0003] Valve grinding is a crucial step in valve manufacturing, aiming to remove burrs, oxide scale, and other imperfections from the valve surface, giving it a smooth and even surface and improving the overall quality of the valve.
[0004] During valve processing, the inner wall of the valve needs to be polished to increase its smoothness. However, after polishing, some debris will adhere to the inner wall of the valve, which will affect the valve's sealing performance during use and cause damage to the valve.
[0005] Therefore, a valve grinding debris cleaning device is proposed to address the above problems. Utility Model Content
[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A valve grinding debris cleaning device of this utility model includes a base, a support plate fixedly connected to the top of the base; a first motor fixedly connected to the side wall of the support plate; a cleaning rod fixedly connected to the output end of the first motor; a cleaning plate fixedly connected to the surface of the cleaning rod; a base plate fixedly connected to the surface of the base; a plurality of connecting plates fixedly connected to the surface of the base plate; a pair of fixing frames rotatably connected between the connecting plates; the fixing frames and the cleaning plate are correspondingly arranged; the fixing frames are connected by a clamping plate; by using the cleaning plate to rotate along the inner wall of the valve, the debris on the inner wall of the valve can be continuously pushed away from the inner wall of the valve, thereby cleaning the inner wall of the valve. The spiral shape of the cleaning plate pushes the debris, thereby increasing the convenience of cleaning.
[0008] Preferably, a water spray pipe is fixedly connected to the side wall of the support plate; the water spray pipe is multi-hole; a water guide pipe is fixedly connected to the top of the first motor; the water guide pipe and the water spray pipe are connected; by adding a water guide pipe, the cleaning liquid can be sprayed onto the surface of the cleaning plate through the water spray pipe when the cleaning plate cleans the valve debris, thereby gradually transferring it into the valve surface, thus increasing the cleaning effect during cleaning.
[0009] Preferably, the base side wall is fixed with a servo motor; the output end of the servo motor is fixed with a lead screw; the lead screw is arranged through the base and rotationally connected; the middle part of the lead screw is threadedly connected with a collecting box; by increasing the collecting box, the debris can be pushed into the collecting box after being pushed out of the fixed frame, thereby reducing the scattering of the debris after cleaning the valve, and the debris is concentrated, thereby increasing the convenience of processing the debris.
[0010] Preferably, the inner wall of the collecting box is fixed with a magnetic bar; a plurality of magnetic bars are arranged on the collecting box; the magnetic bar can attract metal debris through the magnetism of the magnetic bar when the debris is collected, thereby quickly screening the debris.
[0011] Preferably, the inner wall of the fixed frame is fixed with a pair of insertion plates; the other inner wall of the fixed frame is provided with an insertion slot; the insertion plate and the insertion slot are correspondingly arranged and slidingly connected; by increasing the insertion plate and the insertion slot, the accuracy of the fixed frame when being combined can be increased, and the stability of the fixed frame after being fixed can be increased.
[0012] Preferably, the top of the clamping plate is fixed with a handle; the handle and the clamping plate are correspondingly arranged; by increasing the handle, the holding area of the clamping plate can be increased, thereby increasing the convenience of operating the clamping plate.
[0013] The utility model discloses the beneficial effect lies in:
[0014] 1. The utility model discloses a valve polishing debris cleaning device, through using the cleaning plate rotation along the valve inner wall, can constantly push the debris of valve inner wall and thus leave the valve inner wall, thereby cleaning the valve inner wall, through the spiral shape of cleaning plate pushes the debris, thereby increasing the convenience when cleaning.
[0015] 2. The utility model discloses a valve polishing debris cleaning device, by increasing the water guide pipe can when the cleaning plate is cleaned the debris of valve and thus gradually transfers to the valve surface with the cleaning fluid being sprayed to the cleaning plate surface through the water jet pipe, thereby increasing the cleaning effect when cleaning. DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 It is the main body schematic view of the utility model;
[0018] Figure 2 is a structural schematic view of the collecting box in the utility model;
[0019] Figure 3 is a structural schematic view of the bottom plate in the utility model;
[0020] Figure 4 is a structural schematic view of the fixing frame in the utility model;
[0021] Figure 5 is a structural schematic view of the cleaning rod in the utility model.
[0022] In the drawing: 1, base; 12, support plate; 13, first motor; 14, cleaning rod; 15, cleaning plate; 16, bottom plate; 17, connecting plate; 18, fixing frame; 19, clamping plate; 2, water spraying pipe; 21, water guide pipe; 3, servo motor; 31, screw rod; 32, collecting box; 4, magnetic rod; 5, plug-in plate; 51, plug-in slot; 6, handle. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] The specific embodiments are given below.
[0025] As Figures 1 to 5As shown, the utility model discloses a kind of valve polishing debris cleaning device, including base 1, the top of base 1 is fixedly connected with support plate 12;The side wall of support plate 12 is fixedly connected with first motor 13;The output end of first motor 13 is fixedly connected with cleaning rod 14;The surface of cleaning rod 14 is fixedly connected with cleaning plate 15;The surface of base 1 is fixedly connected with bottom plate 16;The surface of bottom plate 16 is fixedly connected with multiple connecting plates 17;A pair of fixed frame 18 is rotatably connected between connecting plate 17;Fixed frame 18 and cleaning plate 15 are correspondingly arranged;Fixed frame 18 is connected by clamping plate 19 between;When working, by first pulling out clamping plate 19 from inside fixed frame 18, then rotating fixed frame 18 to two sides, at this time fixed frame 18 will open, then valve is set to cleaning rod 14 again, and fixed frame 18 is rotated, so that fixed frame 18 is combined after rotating, when fixed frame 18 is combined, it will contact valve, at this time, the middle part of fixed frame 18 will clamp and fix valve, then clamping plate 19 is inserted into inside fixed frame 18, so that fixed frame 18 is fixed, when fixed frame 18 is fixed, first motor 13 is started, when first motor 13 is started, it will drive cleaning rod 14 to rotate, when cleaning rod 14 rotates, it will rotate along the inner wall of valve, and the debris on the inner wall of valve is pushed during rotation, so that the debris moves along cleaning plate 15, whereby the debris is continuously pushed out of the inner wall of valve, finally reaches the end of cleaning rod 14 and thus leaves inside fixed frame 18, so that it falls to the surface of base 1, then clamping plate 19 is pulled out, so that fixed frame 18 is released from clamping valve and can be taken out;By rotating cleaning plate 15 along the inner wall of valve, the debris on the inner wall of valve can be continuously pushed away from the inner wall of valve, thereby cleaning the inner wall of valve, and the debris is pushed by the spiral shape of cleaning plate 15, thereby increasing the convenience during cleaning.
[0026] As Figure 5 As shown, the side wall of support plate 12 is fixedly connected with water spraying pipe 2;Water spraying pipe 2 is provided with multiple holes;The top of first motor 13 is fixedly connected with water guide pipe 21;Water guide pipe 21 and water spraying pipe 2 are in communication;When cleaning plate 15 is cleaned, water guide pipe 21 is connected with water pump to transmit cleaning liquid to inside water spraying pipe 2 through water guide pipe 21, and then the cleaning liquid is sprayed onto the surface of cleaning plate 15 through water spraying pipe 2, so that the cleaning liquid is transmitted forward when cleaning plate 15 rotates, thereby contacting valve, so that valve is cleaned more quickly;By increasing water guide pipe 21, cleaning liquid can be sprayed onto the surface of cleaning plate 15 through water spraying pipe 2 when cleaning plate 15 cleans debris on valve, so that the cleaning liquid is gradually transmitted to the surface of valve, thereby increasing the cleaning effect during cleaning.
[0027] As Figures 1 to 2As shown, the base 1 side wall is fixed with a servo motor 3; the output end of the servo motor 3 is fixed with a lead screw 31; the lead screw 31 is disposed through the base 1 and is rotationally connected; the middle part of the lead screw 31 is threadedly connected with a collecting box 32; during operation, the servo motor 3 is started to drive the lead screw 31 to rotate, when the lead screw 31 rotates, the collecting box 32 is moved forward to approach the fixed frame 18, when the collecting box 32 reaches the end of the lead screw 31, the end of the cleaning plate 15 enters the inside of the collecting box 32, then when the cleaning plate 15 cleans the debris of the valve, the pushed-out debris falls into the inside of the collecting box 32, thereby collecting the debris after cleaning; by increasing the collecting box 32, the debris can fall into the inside of the collecting box 32 after being pushed out of the inside of the fixed frame 18, thereby reducing the scattering after cleaning the debris of the valve, so that the debris is concentrated, thereby increasing the convenience of processing the debris.
[0028] As shown in Figure 2 , the inner wall of the collecting box 32 is fixed with a magnetic rod 4; the magnetic rod 4 is disposed in plurality on the collecting box 32; during operation, when the debris enters the inside of the collecting box 32, the debris containing metal in the inside is attracted by the magnetic rod 4 and is adsorbed to the surface of the magnetic rod 4, thereby classifying the debris; by increasing the magnetic rod 4, the metal debris can be attracted by the magnetism of the magnetic rod 4 after entering the inside of the base 1, thereby quickly screening the debris.
[0029] As shown in Figure 4 , the inner wall of the fixed frame 18 is fixed with a pair of insertion plates 5; another inner wall of the fixed frame 18 is provided with an insertion slot 51; the insertion plate 5 and the insertion slot 51 are correspondingly disposed and are slidingly fitted; during operation, when the fixed frame 18 is combined, the insertion plate 5 enters the inside of the base 1, when the insertion plate 5 enters the inside of the insertion slot 51, the fixed frame 18 is preliminarily fixed, thereby increasing the convenience of fixing the fixed frame 18 and speeding up the insertion into the inside of the fixed frame 18.
[0030] As shown in Figures 1 to 3 , the top of the clamping plate 19 is fixed with a handle 6; the handle 6 and the clamping plate 19 are correspondingly disposed; during operation, the handle 6 can be held when the clamping plate 19 is operated, thereby increasing the contact area when the clamping plate 19 is operated, thereby increasing the speed when the clamping plate 19 is operated, thereby quickly combining the fixed frame 18; by increasing the handle 6, the holding area of the clamping plate 19 can be increased, thereby increasing the convenience when the clamping plate 19 is operated.
[0031] Working principle: through first card plate 19 pull out the inside of fixed frame 18, then fixed frame 18 is rotated to both sides, at this time fixed frame 18 will open, then valve cover is set to cleaning rod 14 again fixed frame 18 is rotated, make fixed frame 18 rotate and merge, when fixed frame 18 is merged, it will contact valve, at this time the middle part of fixed frame 18 will clamp and fix valve, then card plate 19 is inserted into the inside of fixed frame 18, so that fixed frame 18 is fixed, when fixed frame 18 is fixed, first motor 13 is started, when first motor 13 is started, it will drive cleaning rod 14 to rotate, when cleaning rod 14 rotates, it will rotate along the inner wall of valve, when rotating, it will push the debris on the inner wall of valve, so that the debris moves along cleaning plate 15, thereby the debris is continuously pushed out of the inner wall of valve, finally reaches the end of cleaning rod 14 and leaves the inside of fixed frame 18, so that it falls to the surface of base 1, then card plate 19 is pulled out, so that the clamping of fixed frame 18 on valve is released, and valve can be taken out; when cleaning plate 15 is cleaned, water pipe 21 can be connected to water pump, and cleaning liquid is transmitted to the inside of water spraying pipe 2 through water pipe 21, and then sprayed to the surface of cleaning plate 15 through water spraying pipe 2, so that the cleaning liquid is transmitted forward when cleaning plate 15 rotates, so that it contacts valve, so that the valve is cleaned more quickly; the servo motor 3 is started, so that the servo motor 3 drives the screw rod 31 to rotate, when the screw rod 31 rotates, the collecting box 32 moves forward and approaches the fixed frame 18, when the collecting box 32 reaches the end of the screw rod 31, the end of the cleaning plate 15 enters the inside of the collecting box 32, then when the cleaning plate 15 cleans the valve, the pushed debris falls into the inside of the collecting box 32, so that the debris is collected after being cleaned; when the debris enters the inside of the collecting box 32, the debris containing metal is attracted by the magnetic rod 4 and is adsorbed to the surface of the magnetic rod 4, so that the debris is classified; when the fixed frame 18 is merged, the plug-in plate 5 enters the inside of the base 1, when the plug-in plate 5 enters the inside of the slot 51, the fixed frame 18 is preliminarily fixed, so that the fixed frame 18 is fixed conveniently, so that it is inserted into the inside of the fixed frame 18 faster; when the card plate 19 is operated, it can be held, so that the contact area is increased when the card plate 19 is operated, so that the speed is increased when the card plate 19 is operated, so that the fixed frame 18 is quickly merged.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A valve grinding swarf cleaning device comprising a base (1), characterised in that: The top of the base (1) is fixed with a support plate (12); the side wall of the support plate (12) is fixed with a first motor (13); the output end of the first motor (13) is fixed with a cleaning rod (14); the surface of the cleaning rod (14) is fixed with a cleaning plate (15); the surface of the base (1) is fixed with a bottom plate (16); the surface of the bottom plate (16) is fixed with a plurality of connecting plates (17); a pair of fixed frames (18) are rotatably connected between the connecting plates (17); the fixed frames (18) and the cleaning plate (15) are correspondingly arranged; the fixed frames (18) are connected through a clamping plate (19).
2. A valve grinding debris cleaning device according to claim 1, wherein: The side wall of the support plate (12) is fixed with a water spraying pipe (2); the water spraying pipe (2) is provided with a plurality of holes; the top of the first motor (13) is fixed with a water guide pipe (21); the water guide pipe (21) and the water spraying pipe (2) are in communication.
3. A valve grinding debris cleaning device according to claim 2, wherein: The side wall of the base (1) is fixed with a servo motor (3); the output end of the servo motor (3) is fixed with a lead screw (31); the lead screw (31) is penetratingly arranged on the base (1) and is rotatably connected; the middle of the lead screw (31) is threadedly connected with a collecting box (32).
4. A valve grinding debris cleaning device according to claim 3, wherein: The inner wall of the collecting box (32) is fixed with a magnetic rod (4); the magnetic rod (4) is provided with a plurality of magnetic rods on the collecting box (32).
5. A valve grinding debris cleaning device according to claim 4, wherein: The inner wall of the fixed frame (18) is fixed with a pair of plug plates (5); the inner wall of the other fixed frame (18) is provided with a plug slot (51); the plug plate (5) and the plug slot (51) are correspondingly arranged and are in sliding fit.
6. A valve grinding debris cleaning device according to claim 5, wherein: The top of the clamping plate (19) is fixed with a handle (6); the handle (6) and the clamping plate (19) are correspondingly arranged.