Flame treatment tool for automobile instrument panel
By using a profile bracket assembled from grooved aluminum profiles and a vacuum generator, the problem of time-consuming and labor-intensive replacement of contour blocks in existing tooling has been solved, enabling rapid workpiece positioning and efficient production.
Patent Information
- Application Number
- CN202423270730.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing automotive dashboard flame treatment tooling, the large number of contour blocks makes each replacement time-consuming and labor-intensive, affecting production efficiency.
The profile support is assembled from grooved aluminum profiles. Fasteners are used to quickly position and fix the shielding parts, ribs and contour blocks. With the help of a vacuum generator, the workpiece can be quickly adsorbed and positioned. The waste disposal mechanism can easily remove excess waste.
It improves the positioning accuracy and production efficiency of workpieces, simplifies the process of changing contour blocks, and enhances production efficiency.
Smart Images

Figure CN223802498U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of automobile instrument panel flame treatment technology, more specifically, the utility model relates to an automobile instrument panel flame treatment tool. BACKGROUND
[0002] The automobile instrument panel is a component for installing various indicating instruments and control devices in the cab of the automobile, is located in front of the driver and the copilot, and is an important component of the interior trim of the automobile. The automobile instrument panel integrates the speedometer, tachometer, fuel gauge, water temperature gauge and other basic instruments. The central speaker hole and the air outlet and other functional structures are arranged on the instrument panel of some automobiles.
[0003] Most of the existing automobile instrument panels are made of hard plastic materials, such as polypropylene (PP). In order to improve the adhesion of the surface of the automobile instrument panel to paint, ink and other materials, improve the surface properties, and make it easier to carry out subsequent coating, printing, bonding and other processes, the automobile instrument panel is usually subjected to flame treatment before coating.
[0004] The existing automobile instrument panel flame treatment process usually fixes the instrument panel on the tool, and then uses the flame spray gun installed on the mechanical arm to perform comprehensive flame treatment. However, the profiling blocks on the tool are usually installed on the corresponding mounting brackets. When the position of the profiling block needs to be adjusted, the mounting bracket also needs to be replaced accordingly. Since the number of profiling blocks is large, it takes a lot of time and effort to replace them each time, which affects the production efficiency. UTILITY MODEL CONTENTS
[0005] The automobile instrument panel flame treatment tool provided by the utility model solves the problem that the profiling blocks on the existing tool are usually installed on the corresponding mounting brackets, and the mounting bracket needs to be replaced accordingly when the position of the profiling block needs to be adjusted. Since the number of profiling blocks is large, it takes a lot of time and effort to replace them each time, which affects the production efficiency.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: an automobile instrument panel flame treatment tool, comprising: a profile support, the profile support comprises a profile base, a profile platform is arranged on the profile base, a positioning mechanism is arranged on the profile platform, the positioning mechanism comprises a shielding piece one and a sheet bar;
[0007] A fixing mechanism is further arranged on the profile platform, the fixing mechanism comprises a plurality of profiling blocks, a suction cup is arranged on the profiling block, the suction cup is open upward, and the suction cup is communicated with a vacuum generator;
[0008] The shielding piece one and the profiling block are detachably connected with the profile platform, and the shielding piece one, the sheet bar and the profiling block are matched with the workpiece.
[0009] In a preferred implementation, the positioning mechanism further comprises two shielding members II, and the sheeting and the corresponding profiling block are detachably connected.
[0010] In a preferred implementation, the vacuum generator is arranged on the profile base, and a hand valve is arranged in the pipeline communicated between the vacuum generator and the suction disc, for controlling the suction disc to adsorb the workpiece; the profile base is provided with a plurality of sockets; and the four corners of the profile base are provided with handles.
[0011] In a preferred implementation, the waste treatment mechanism comprises a mounting plate arranged on the profile base, and an air shear arranged on the mounting plate, for removing the excess waste on the workpiece; and the profile base is provided with a waste collection box located below the workpiece.
[0012] In a preferred implementation, the shielding member I comprises a placing plate and a shielding top cover assembly; the placing plate is detachably connected with the profile platform; the placing plate is provided with a cross-shaped base; the cross-shaped base is provided with a rectangular slot and a positioning hole; the bottom of the shielding top cover assembly is provided with a rectangular connecting block and a positioning rod; the rectangular connecting block is matched with the rectangular slot; and the positioning rod is matched with the positioning hole.
[0013] In a preferred implementation, one side of the cross-shaped base is provided with a through hole; one side of the rectangular connecting block close to the through hole is provided with a fixing hole; the inner wall of the fixing hole is provided with a semicircular clamping plate; a plug rod is movably arranged in the through hole; one end of the plug rod close to the fixing hole is provided with a semicylindrical block; the semicylindrical block is provided with a clamping groove matched with the semicircular clamping plate; the plug rod is provided with a pressing plate; and the through hole is provided with a spring, which is slidably arranged on the outer side of the plug rod.
[0014] In a preferred implementation, the length of the rectangular slot is greater than that of the rectangular connecting block; one side of the inner wall of the rectangular slot is provided with an elastic protrusion; and one side of the rectangular connecting block close to the elastic protrusion is provided with a baffle.
[0015] The utility model discloses the beneficial effect lies in:
[0016] The utility model discloses a profile support assembled by the grooved aluminum profile, so that the shielding member I, the sheeting and the profiling block and other components can be quickly positioned and fixed on the grooved aluminum profile through the fastener, and after loosening the fastener, the position of the component can be conveniently adjusted, which is convenient to use, fast to adjust, and effectively improves the production efficiency.
[0017] Further, the shielding member I is the core positioning member, has a high frequency of use and a fast wear speed, and the special cross-shaped base is arranged to cooperate with the rectangular connecting block and the plug rod and other components, so that the replacement of the shielding member I can be quickly completed, and the positioning accuracy and the assembly efficiency of the tooling are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic view of the utility model.
[0019] Figure 2 It is a structure schematic view of a part of the shielding member.
[0020] Figure 3 It is a structure schematic view of a cross base part of the utility model.
[0021] Figure 4 It is a structure schematic view of a shielding top cover part of the utility model.
[0022] Figure 5 It is a sectional structure schematic view of a part of the shielding member.
[0023] Figure 6 It is a structure schematic view of part A of the utility model.
[0024] The reference signs are: 1, profile support; 11, profile base; 12, profile platform; 13, handle; 2, positioning mechanism; 21, shielding member one; 211, placing plate; 212, cross base; 213, rectangular groove; 214, positioning hole; 215, shielding top cover; 216, rectangular connecting block; 217, positioning rod; 218, fixing hole; 219, semicircular clamping plate; 2110, inserting rod; 2111, pressing plate; 2112, spring; 2113, semicircular cylindrical block; 2114, clamping groove; 22, shielding member two; 23, sheet reinforcement; 3, fixing mechanism; 31, profiling block; 32, suction disc; 33, vacuum generator; 34, hand valve; 35, socket; 4, waste treatment mechanism; 41, mounting plate; 42, air shears; 43, waste collection box. DETAILED DESCRIPTION
[0025] It is necessary to point out here that the following detailed description is only used to further illustrate the application and cannot be understood as limiting the protection scope of the application, and the skilled in the art can make some non-essential improvements and adjustments to the application according to the above application content.
[0026] Refer to the description attached Figures 1 to 6 A kind of automobile instrument panel flame treatment tool, including: profile support 1, profile support 1 includes profile base 11, profile base 11 is provided with profile platform 12, profile platform 12 is provided with positioning mechanism 2, positioning mechanism 2 includes shielding member one 21 and sheet reinforcement 23;
[0027] Profile platform 12 is also provided with fixing mechanism 3, fixing mechanism 3 includes several profiling blocks 31, profiling block 31 is provided with suction disc 32, suction disc 32 opens upward, and suction disc 32 is communicated with vacuum generator 33;
[0028] The shielding piece 21 and the profiling block 31 are detachably connected with the profile platform 12, and the shielding piece 21, the sheet bar 23 and the profiling block 31 are matched with the workpiece.
[0029] It should be noted that the profile base 11 and the profile platform 12 are assembled from grooved aluminum profiles, and the shielding piece 21, the sheet bar 23 and the profiling block 31 can be fixed on the grooved aluminum profiles by fasteners, and the position can be easily adjusted after loosening the fasteners.
[0030] In the embodiment, the implementation scenario is specifically: the shielding piece 21, the sheet bar 23 and the profiling block 31 are quickly positioned and fixed on the profile platform 12 by using fasteners, so that the workpiece can be conveniently positioned for installation, the workpiece is positioned in four directions by the shielding piece 21, and the workpiece is positioned in Y direction by the shielding piece 22 (with the body coordinates as the reference), and the workpiece can be accurately positioned on the profile platform 12 by cooperating with the sheet bar 23, then the vacuum generator 33 is started and the hand valve 34 is opened, so that uniform suction force can be generated at the plurality of suction cups, and then the workpiece can be firmly adsorbed and supported and fixed by the profiling block 31. At this time, the installation of the workpiece is completed, and the flame treatment can be performed.
[0031] Referring to the drawings accompanying the specification Figure 1 In the embodiment, the positioning mechanism 2 further includes two shielding pieces 22, and the sheet bar 23 is detachably connected with the corresponding profiling block 31.
[0032] It should be noted that the shielding piece 22 is a separate part, and is designed in a split type separately matched with the workpiece.
[0033] Referring to the drawings accompanying the specification Figure 1 In the embodiment, the vacuum generator 33 is arranged on the profile base 11, and the hand valve 34 is arranged in the pipeline in communication with the suction cup 32, for controlling the suction cup 32 to adsorb the workpiece, a plurality of sockets 35 are arranged on the profile base 11, and handles 13 are arranged at four corners of the profile base 11.
[0034] It should be noted that the number of vacuum generators 33 arranged must satisfy the requirement of providing uniform and sufficient suction force for all the suction cups 32.
[0035] Referring to the drawings accompanying the specification Figure 1 In the embodiment, the waste treatment mechanism 4 includes an installation plate 41 arranged on the profile base 11, and an air shear 42 arranged on the installation plate 41, for removing the excess waste on the workpiece, and a waste collection box 43 arranged on the profile base 11 and located below the workpiece.
[0036] It should be noted that the waste collecting box 43 is detachably connected with the profile base 11, and the size and shape of the waste collecting box 43 can be adjusted according to actual conditions, and the air shears 42 can be moved by an external power source, such as a mechanical arm, so as to accurately trim the workpiece.
[0037] Referring to the drawings Figures 1 to 5 In this embodiment, the shielding piece 21 includes a placing plate 211 and a shielding top cover assembly 215. The placing plate is detachably connected with the profile platform 12. The placing plate 211 is provided with a cross base 212. The cross base 212 is provided with a rectangular groove 213 and a positioning hole 214. The bottom of the shielding top cover assembly 215 is provided with a rectangular connecting block 216 and a positioning rod 217. The rectangular connecting block 216 is matched with the rectangular groove 213. The positioning rod 217 is matched with the positioning hole 214.
[0038] It should be noted that the shielding top cover assembly 215 is a consumable and can be directly replaced when worn out.
[0039] Referring to the drawings Figures 2 to 6 In this embodiment, one side of the cross base 212 is provided with a through hole. One side of the rectangular connecting block 216 close to the through hole is provided with a fixing hole 218. The inner wall of the fixing hole 218 is provided with a semicircular clamping plate 219. A plug rod 2110 is movably arranged in the through hole. One end of the plug rod 2110 close to the fixing hole 218 is provided with a semicylindrical block 2113. The semicylindrical block 2113 is provided with a clamping groove 2114 matched with the semicircular clamping plate 219. The plug rod 2110 is provided with a pressing plate 2111. A spring 2112 is arranged in the through hole and is slidably sleeved on the outer side of the plug rod 2110.
[0040] It should be noted that when the semicylindrical block 2113 at the front end of the plug rod 2110 is rotated to an angle opposite to the semicircular clamping plate 219, the semicircular clamping plate 219 will not hinder the semicylindrical block 2113 from moving further into the fixing hole 218, and at the same time, the pressing plate 2111 will compress the spring 2112.
[0041] Referring to the drawings Figure 5 and Figure 6 In this embodiment, the length of the rectangular groove 213 is greater than that of the rectangular connecting block 216. An elastic protrusion is arranged on one side of the inner wall of the rectangular groove 213. A baffle is arranged on one side of the rectangular connecting block 216 close to the elastic protrusion.
[0042] It should be noted that the elastic protrusion can be made of rubber.
[0043] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several deformations and improvements can be made, which belong to the protection range of the utility model.
Claims
1. An automotive instrument panel flame treatment tooling, comprising: The profile support (1) comprises a profile base (11) provided with a profile platform (12), characterized in that the profile platform (12) is provided with a positioning mechanism (2), and the positioning mechanism (2) comprises a shielding piece one (21) and a sheet bar (23). The profile platform (12) is further provided with a fixing mechanism (3) comprising a plurality of profiling blocks (31), and the profiling blocks (31) are provided with suction cups (32) opening upward, and the suction cups (32) are communicated with vacuum generators (33). The shielding piece one (21) and the profiling blocks (31) are detachably connected with the profile platform (12), and the shielding piece one (21), the sheet bar (23) and the profiling blocks (31) are matched with the workpiece.
2. The automotive instrument panel flame treatment tooling of claim 1, wherein, The positioning mechanism (2) further comprises two shielding piece twos (22), and the sheet bar (23) is detachably connected with the corresponding profiling block (31).
3. The automotive instrument panel flame treatment tooling of claim 2, wherein, The vacuum generator (33) is arranged on the profile base (11), and a hand valve (34) is communicated with the pipeline connected with the suction cup (32) and used for controlling the suction cup (32) to adsorb the workpiece, and the profile base (11) is provided with a plurality of sockets (35), and the four corners of the profile base (11) are provided with handles (13).
4. The automotive instrument panel flame treatment tooling of claim 3, wherein, The flame treatment tool further comprises a waste treatment mechanism (4) comprising a mounting plate (41) arranged on the profile base (11) and provided with a gas cutter (42) for removing the excess waste on the workpiece, and the profile base (11) is provided with a waste collecting box (43) located below the workpiece.
5. An automotive instrument panel flame treatment tooling as defined in claim 4 wherein, The shielding piece one (21) comprises a placing plate (211) and a shielding top cover assembly (215), the placing plate is detachably connected with the profile platform (12), the placing plate (211) is provided with a cross base (212) provided with a rectangular groove (213) and a positioning hole (214), and the bottom of the shielding top cover assembly (215) is provided with a rectangular connecting block (216) matched with the rectangular groove (213) and a positioning rod (217) matched with the positioning hole (214).
6. An automotive instrument panel flame treatment tooling as defined in claim 5 wherein, One side of the cross base (212) is provided with a through hole, one side of the rectangular connecting block (216) close to the through hole is provided with a fixing hole (218), the inner wall of the fixing hole (218) is provided with a semicircular clamping plate (219), the through hole is movably provided with a plug rod (2110), one end of the plug rod (2110) close to the fixing hole (218) is provided with a semicylindrical block (2113), the semicylindrical block (2113) is provided with a clamping groove (2114), the clamping groove (2114) is matched with the semicircular clamping plate (219), the plug rod (2110) is provided with a pressing plate (2111), the through hole is provided with a spring (2112), and the spring (2112) is slidably sleeved on the outer side of the plug rod (2110).
7. An automotive instrument panel flame treatment tooling as defined in claim 6 wherein, The length of the rectangular groove (213) is greater than that of the rectangular connecting block (216), and the inner wall of one side of the rectangular groove (213) is provided with an elastic lug, and one side of the rectangular connecting block (216) close to the elastic lug is provided with a baffle.