Rapid curing forming device for non-combustible insulation board

Abstract

The utility model relates to the technical field of heat insulation board processing, and discloses a rapid curing and forming device for a non-combustible heat insulation board, which comprises a curing chamber, a rotating disc and a material rack, and two door plates which are pushed by an air cylinder and are opened or closed relative to the curing chamber are respectively arranged on a feeding position and a discharging position of the curing chamber; the rotating disc is located in the curing chamber and is driven by a motor and a differential speed changer to rotate; a plurality of positioning frames which are uniformly distributed in the circumferential direction are arranged at the top of the rotating disc; the material frame is used for placing an insulation board mold and is buckled on the positioning frame through a lock catch; the differential speed changer drives the rotating disc to rotate, and then the material frame and the positioning frame are driven to rotate in the circumferential direction. Due to the fact that the material frame rotates in the curing chamber, the insulation board mold can receive all-around heat, the curing process is more uniform, heat transfer and diffusion are facilitated through rotating movement, the curing time is shortened, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of insulation board processing, specifically relates to a kind of quick solidification forming device of non-combustible insulation board. BACKGROUND

[0002] The raw materials of non-combustible insulation board usually include fireproof fiber, fireproof mortar, resin, etc. These materials will undergo chemical reactions under heating conditions, thereby accelerating the solidification process. Heating provides the necessary energy to form chemical bonds between or within molecules, causing the material to change from a liquid or plastic state to a solid state. Heating and solidification can significantly shorten the production cycle of non-combustible insulation board. The solidification forming of non-combustible insulation board involves injecting insulation material into a mold and then placing the mold into a curing and solidification box (also known as a solidification chamber or curing chamber) for solidification.

[0003] In the traditional technology, the insulation board mold is placed on a rack, and the rack is pushed into the solidification chamber for solidification. In this case, the position of the rack in the solidification chamber is fixed, which may cause uneven heating of the insulation board. Because the heat source in the solidification chamber may be concentrated in certain areas, the fixed position of the rack may only receive uniform heat distribution, while other parts of the insulation board may receive less heat, affecting the solidification quality. The fixed rack cannot effectively utilize the space and heat energy of the solidification chamber, as some areas may be overheated while others may lack heat. This results in a longer overall solidification process to ensure that all insulation boards meet the solidification requirements. The fixed rack may require manual adjustment multiple times in and out of the solidification chamber, increasing the complexity and labor intensity of the operation, and also increasing the safety risk. SUMMARY

[0004] The present invention aims to solve the technical problem of uneven heating of the insulation board caused by the fixed position of the rack in the solidification chamber in the existing technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A quick solidification forming device for non-combustible insulation board, comprising a solidification chamber, a rotating disc and a rack,

[0007] The solidification chamber is circular in shape and fixed on a rack. Two door panels are provided on the upper loading position and the lower unloading position of the solidification chamber, respectively, and are driven by a cylinder to open or close relative to the solidification chamber.

[0008] The rotating disc is located inside the solidification chamber and is driven to rotate by a motor and a differential reducer. The top of the rotating disc is provided with a plurality of positioning racks evenly distributed around the circumference.

[0009] The rack is used to place the insulation board mold, and the rack is connected to the positioning rack by a lock catch.

[0010] The rotating disc is driven to rotate by the differential transmission, and then the material rack and the positioning rack are driven to rotate in the circumferential direction.

[0011] As a preferred, the air cylinder is fixed on the top of the curing chamber, the piston rod end of the air cylinder is fixedly connected with the inverted L-shaped support plate, and the inverted L-shaped support plate is connected with the two door plates through the connecting frame.

[0012] As a preferred, the inner side of the frame is provided with a mounting platform, and the motor and the differential transmission are fixedly mounted on the mounting platform.

[0013] As a preferred, a plurality of roller frames A are arranged on the bottom of the rotating disc in the circumferential direction, vertical rollers A are rotatably arranged on the roller frames A, and the vertical rollers A are guided and rolled along the outer wall surface of the guide ring fixedly arranged on the bottom wall surface of the curing chamber.

[0014] As a preferred, the positioning rack comprises a vertical support plate fixed on the top of the rotating disc, two limiting guide plates A located on both sides of the vertical support plate and inserted into the limiting guide plates A in cooperation with the material rack, and two limiting guide plates B connected with the vertical support plate and located on the inner side of the two limiting guide plates A.

[0015] As a preferred, the material rack comprises a base with self-locking universal wheels, a U-shaped frame fixedly arranged on the base, a plurality of U-shaped positioning grooves vertically and equidistantly arranged on the U-shaped frame and inserted and placed in cooperation with the insulation board mold, and two columns of vertical rollers B rotatably arranged on the bottom of the base and guided and rolled along the outer wall surface of the two limiting guide plates B.

[0016] As a preferred, the two limiting guide plates A are respectively locked and fixed with the base through the lock buckles.

[0017] As a preferred, the opening of the U-shaped positioning groove is arranged towards the vertical support plate, and after the material rack and the positioning rack are buckled and locked, the opening of the U-shaped positioning groove is plugged by the sealing strip on the vertical support plate.

[0018] The opening of the U-shaped positioning groove is arranged towards the vertical support plate, and after the material rack and the positioning rack are buckled and locked, the opening of the U-shaped positioning groove is plugged by the sealing strip on the vertical support plate, which further ensures the fixation of the insulation board mold.

[0019] The U-shaped positioning groove is provided with a plurality of air holes A.

[0020] As a preferred, a plurality of air holes B are uniformly arranged on the vertical support plate.

[0021] As a preferred, a plurality of air holes C are uniformly arranged on the U-shaped frame.

[0022] The air holes A, the air holes B and the air holes C are helpful to form a good ventilation environment between the insulation board mold and the material rack and the positioning rack, which is conducive to heat transfer and uniform curing.

[0023] Compared with the prior art, the technical effects and advantages of the utility model are:

[0024] The quick solidification forming device of the non-combustible insulation board drives the rotating disc to rotate through the motor and the differential speed reducer, the rotating disc is provided with a positioning frame, the material rack is buckled with the positioning frame through the lock buckle. When the rotating disc rotates, the material rack rotates with it, so that the insulation board mold can rotate around the circumferential direction in the curing chamber. The rotating disc bottom is provided with a vertical roller A which rolls along the guide circle outer wall surface on the curing chamber bottom wall surface, ensuring the stability of the rotating disc in the rotating process. In addition, the material rack, the vertical support plate and the U-shaped frame are all provided with air holes to form a good ventilation environment and promote the exchange of heat and gas.

[0025] Because the material rack rotates in the curing chamber, the insulation board mold can receive all-round heat, making the curing process more uniform, and the rotating motion helps heat transfer and diffusion, thereby shortening the curing time and improving production efficiency. Rotation ensures that each insulation board mold receives equal heat at different positions, which helps improve the quality and performance of the insulation board. Because the heat utilization is more effective, the energy required for the entire curing process will be reduced, thereby saving energy. The rotating action of the material rack can be realized through an automatic control system, reducing manual intervention, labor intensity and human error.

[0026] When the feeding and discharging are unified, the feeding and discharging can be carried out at the same time, improving the production continuity and equipment utilization rate. The simultaneous opening or closing of the two door plates driven by the air cylinder simplifies the operation process. The design of the air holes helps to discharge volatile substances, optimizing the working environment. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structural schematic view of the utility model;

[0028] Figure 2 It is a structural schematic view of the utility model door plate opening;

[0029] Figure 3 It is a structural schematic view of the curing chamber inside the utility model;

[0030] Figure 4 It is a structural schematic view of the positioning frame and the material rack locking of the utility model;

[0031] Figure 5 It is a structural schematic view of the material rack of the utility model;

[0032] Figure 6 It is a structural schematic view of the positioning frame of the utility model.

[0033] In the figure: 1, curing chamber; 2, frame; 3, upper feeding position; 4, lower feeding position; 5, air cylinder; 6, door plate; 7, inverted L-shaped support plate; 8, connecting frame; 9, rotating disc; 10, positioning frame; 1001, vertical support plate; 1002, limiting guide plate A; 1003, limiting guide plate B; 1004, air hole B; 1005, sealing strip; 11, material rack; 1101, self-locking universal wheel; 1102, base; 1103, U-shaped frame; 1104, U-shaped positioning groove; 1105, vertical roller B; 1106, air hole A; 1107, air hole C; 12, lock catch; 13, mounting platform; 14, roller frame A; 15, vertical roller A; 16, guide ring. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0035] The following will be described in detail with reference to the drawings in the embodiments of the present application. Figures 1-6 The present application will be further described in detail,

[0036] The embodiments of the present application disclose a rapid curing and forming device for non-combustible insulation board, which comprises a curing chamber 1, a rotating disc 9 and a material rack 11,

[0037] The curing chamber 1 is circular in structure and is fixed on the frame 2, and two door plates 6 are respectively arranged on the upper feeding position 3 and the lower feeding position 4 of the curing chamber 1 and are pushed by the air cylinder 5 to open or close relative to the curing chamber 1; the air cylinder 5 is fixed on the top of the curing chamber 1, the piston rod end of the air cylinder 5 is fixedly connected with the inverted L-shaped support plate 7, and the inverted L-shaped support plate 7 connects the two door plates 6 through the connecting frame 8. Through the arrangement of the inverted L-shaped support plate 7 and the connecting frame 8, one air cylinder 5 can drive the two door plates 6 to open or close at the same time. After the lower feeding position 4 on the right side completes the discharging, the empty feeding position is naturally conveyed to the upper feeding position 3 for feeding.

[0038] The rotating disc 9 is located in the curing chamber 1 and is driven to rotate by a motor and a differential gear reducer, the inner side of the frame 2 is provided with a mounting platform 13, and the motor and the differential gear reducer are fixedly installed on the mounting platform 13; a plurality of roller frames A 14 are arranged in the circumferential direction at the bottom of the rotating disc 9, and vertical rollers A 15 are rotatably arranged on the roller frames A 14 and roll along the outer wall surface of the guide ring 16 fixedly arranged on the bottom wall surface of the curing chamber 1. In the process of rotating the rotating disc 9, the vertical rollers A 15 on the rotating disc 9 roll along the guide ring 16 on the bottom wall surface of the curing chamber 1, so that the rotating disc 9 remains stable during rotation and avoids vibration caused by imbalance. Since the vertical rollers A 15 roll along the outer wall surface of the guide ring 16 rather than slide, friction can be significantly reduced, thereby reducing energy consumption and wear on the rotating disc 9 and the guide ring 16.

[0039] The top of the rotating disc 9 is provided with a plurality of positioning frames 10 uniformly arranged in the circumferential direction;

[0040] The material rack 11 is used to place the insulation board mold, and the material rack 11 is buckled on the positioning frame 10 through the lock buckle 12;

[0041] The positioning frame 10 includes a vertical support plate 1001 fixed on the top of the rotating disc 9, two limiting guide plates A 1002 located on both sides of the vertical support plate 1001 and inserted to limit and guide the material rack 11, and two limiting guide plates B 1003 connected to the vertical support plate 1001 and located on the inner side of the two limiting guide plates A 1002.

[0042] The material rack 11 includes a base 1102 with self-locking universal wheels 1101 at four corners, a U-shaped frame 1103 fixedly arranged on the base 1102, a plurality of U-shaped positioning grooves 1104 vertically and equidistantly arranged on the U-shaped frame 1103 and inserted to place the insulation board mold, and two columns of vertical rollers B 1105 rotatably arranged on the bottom of the base 1102 and guided to roll along the outer wall surface of the two limiting guide plates B 1003.

[0043] The two limiting guide plates A 1002 are locked and fixed with the base 1102 through the lock buckle 12.

[0044] The opening of the U-shaped positioning groove 1104 is arranged towards the vertical support plate 1001, and after the material rack 11 is buckled and locked with the positioning frame 10, the opening of the U-shaped positioning groove 1104 is plugged by the sealing strip 1005 on the vertical support plate 1001;

[0045] The limiting guide plates A 1002 and the limiting guide plates B 1003 on the positioning frame 10 can provide accurate positioning and guidance to ensure that the material rack 11 can be placed correctly;

[0046] The self-locking universal wheel 1101 makes the rack 11 move conveniently, and the vertical roller B1105 is used for rolling along the limiting guide plate B1003 to ensure the convenience of loading and unloading the rack 11 on and off the positioning frame 10 and the accuracy and stability of the guidance;

[0047] The limiting guide plate A1002 is locked and fixed with the base 1102 through the lock buckle 12 to ensure the stability of the rack 11 on the positioning frame 10. The opening of the U-shaped positioning groove 1104 faces the vertical supporting plate 1001. When the rack 11 is buckled and locked with the positioning frame 10, the sealing strip 1005 on the vertical supporting plate 1001 will block the opening of the U-shaped positioning groove 1104, further ensuring the fixation of the insulation board mold.

[0048] The U-shaped positioning groove 1104 is provided with air holes A1106. The vertical supporting plate 1001 is uniformly provided with air holes B1004. The U-shaped frame 1103 is uniformly provided with air holes C1107. The air holes A1106, the air holes B1004 and the air holes C1107 help to form a good ventilation environment between the insulation board mold and the rack 11 and the positioning frame 10, which is conducive to the transfer of heat and the emission of volatile substances, further optimizes the gas flow inside the rotating disc 9, promotes the exchange of heat and gas, and helps uniform solidification.

[0049] The rotating disc 9 is driven to rotate by the differential transmission, which in turn drives the rack 11 and the positioning frame 10 to rotate around the circumferential direction.

[0050] The rapid curing forming device of the non-combustible insulation board utilizes the motor and the differential transmission to drive the rotating disc 9 to rotate. The positioning frame 10 on the rotating disc 9 is buckled with the rack 11, so that the rack 11 can rotate with it. Through this design, the insulation board mold can rotate around the circumferential direction in the curing chamber 1. Since the rack 11 rotates in the curing chamber 1, the insulation board mold can receive the heat in all directions in the curing chamber 1, so that the curing process of the insulation board is more uniform, and the rotating motion helps the transfer and diffusion of heat, thereby shortening the curing time and improving the production efficiency;

[0051] Compared with the rack 11 which does not move, rotation ensures that each insulation board mold can receive equal heat at different positions, which helps to improve the quality and performance of the insulation board. Since the heat utilization is more effective, the energy required for the entire curing process will be reduced, thereby saving energy and accelerating the curing effect. The rotating action of the rack 11 can be realized through an automatic control system, reducing manual intervention, labor intensity and human error. When the loading and unloading are unified, the loading and unloading can be carried out at the same time, improving the production continuity and equipment utilization.

[0052] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A rapid curing molding device for non-combustible insulation board, characterized by, The utility model relates to a curing room, curing room (1) is circular structure and is fixed on frame (2), and the upper feeding position (3) and the lower feeding position (4) of curing room (1) are respectively equipped with two door leaves (6) that are pushed by air cylinder (5) and open or close relative to curing room (1). Rotary disc (9) is located in curing room (1) and is driven to rotate by motor and differential gear, and the top of rotary disc (9) is equipped with several positioning racks (10) that are uniformly arranged in circumferential direction. Material rack (11) is used to place insulation board mould, and material rack (11) is buckled on positioning rack (10) through lock catch (12). The rotary disc (9) is driven to rotate through differential gear, and then material rack (11) and positioning rack (10) are rotated in circumferential direction. Air cylinder (5) is fixed on the top of curing room (1), the piston rod end of air cylinder (5) is fixedly connected with inverted L-shaped support plate (7), and inverted L-shaped support plate (7) is connected with two door leaves (6) through connecting frame (8).

2. The device for rapid curing and molding of non-combustible insulation boards according to claim 1, characterized in that: The inner side of frame (2) is equipped with mounting platform (13), and motor and differential gear are fixedly installed on mounting platform (13).

3. The device for rapid curing and molding of non-combustible insulation boards according to claim 1, characterized in that: Rotary disc (9) bottom is arranged with several roller frames A (14) in circumferential direction, vertical roller A (15) is rotatably arranged on roller frame A (14), and vertical roller A (15) is guided and rolled along the outer wall surface of guide ring (16) arranged on the bottom wall surface of curing room (1).

4. The rapid curing forming device of non-combustible insulation board according to claim 1, characterized in that: Positioning rack (10) includes vertical support plate (1001) fixed on the top of rotary disc (9), two limiting guide plates A (1002) located on both sides of vertical support plate (1001) and inserted into material rack (11) for limiting and guiding, and two limiting guide plates B (1003) connected with vertical support plate (1001) and located on the inner side of two limiting guide plates A (1002).

5. The device for rapid curing and molding of non-combustible insulation boards according to claim 1, characterized in that: Material rack (11) includes base (1102) with self-locking universal wheel (1101), U-shaped frame (1103) fixedly arranged on base (1102), several U-shaped positioning grooves (1104) vertically and equidistantly arranged on U-shaped frame (1103) and inserted into insulation board mould for placing, and two columns of vertical roller B (1105) rotatably arranged on the bottom of base (1102) and guided and rolled along the outer wall surface of two limiting guide plates B (1003).

6. The device for rapid curing and molding of non-combustible insulation boards according to claim 5, characterized in that: Two limiting guide plates A (1002) are locked and fixed with base (1102) through lock catch (12) respectively.

7. A device for rapid curing and molding of non-combustible insulation boards according to claim 6, characterized in that: The opening of U-shaped positioning groove (1104) is arranged towards vertical support plate (1001), and after material rack (11) and positioning rack (10) are buckled and locked, the opening of U-shaped positioning groove (1104) is blocked by sealing strip (1005) on vertical support plate (1001).

8. The device for rapid curing and molding of non-combustible insulation boards according to claim 7, characterized in that: Ventilation hole A (1106) is formed in U-shaped positioning groove (1104). Ventilation hole B (1004) is uniformly arranged on vertical support plate (1001).

9. The device for rapid curing and molding of non-combustible insulation boards according to claim 8, characterized in that: Ventilation hole C (1107) is uniformly arranged on U-shaped frame (1103).

10. The device for rapid curing and molding of non-combustible insulation boards according to claim 8, characterized in that: ​

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