Automatic removing device for lampshade sprue material
By designing an automatic removal device for lampshade sprue material, the automatic removal of sprue material is achieved using a robotic arm and drive components, solving the problems of low efficiency and damage to the lampshade caused by manual removal, and improving production efficiency and yield.
Patent Information
- Application Number
- CN202520160572.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-01-23
AI Technical Summary
In the existing technology, the removal of the lampshade gate mainly relies on manual operation, which leads to low production efficiency and high labor intensity, and the lampshade is easily damaged due to improper operation.
An automatic removal device for lampshade gate material was designed, including a lampshade clamping mechanism, a gate clamping mechanism, a moving drive component, and a swing drive component. The device uses a robotic arm to clamp the lampshade and works with the drive component to achieve automatic removal of the gate material. The device utilizes the principle of plastic fatigue to break off the gate material from the lampshade and recycle it.
It achieves automated removal of lampshade sprue material, reduces labor costs, improves processing efficiency, increases yield, and avoids damage to the lampshade caused by manual operation.
Smart Images

Figure CN223803011U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a lampshade technical field, concretely is automatic removal device of lampshade sprue material. BACKGROUND
[0002] The lampshade not only is covered on the lamp for the effect of making light gather together, but also can prevent electric shock, has the effect to protect the eye, so most lamps will have the lampshade. The lampshade is adopted injection molding, and the lampshade connecting place of injection molding will exist sprue, and the sprue needs to be removed, but at present, basically, the sprue is removed by manual utilization mechanical, so that production efficiency is lower, and labor intensity is higher. UTILITY MODEL CONTENTS
[0003] To solve the defects of prior art, the utility model provides automatic removal device of lampshade sprue material, the automatic removal device realizes the automation of removing sprue material, reduces manual cost, greatly improves processing efficiency, improves the yield of product processing.
[0004] To solve the above technical problem, the utility model provides the following technical scheme:
[0005] The utility model discloses a lampshade sprue material's automatic removal device, including support frame, the top of support frame is equipped with the mounting frame board, the inner wall of mounting frame board is equipped with the partition, the inner chamber of mounting frame board is divided into two cavities through the partition, one cavity is equipped with lampshade clamping mechanism, and another cavity is equipped with sprue hopper, the top of mounting frame board is equipped with sprue clamping mechanism, and the top of mounting frame board is equipped with the moving drive assembly for driving sprue clamping mechanism to move to the top of lampshade clamping mechanism, and the one end of mounting frame board is installed with electric control box, and the other end of mounting frame board is equipped with swing drive assembly for driving the reciprocating swing of lampshade clamping mechanism clamping lampshade.
[0006] As a preferred technical scheme of the utility model, the lampshade clamping mechanism includes two L-shaped swing plates connected between the mounting frame board and the partition through the rotating shaft, the inner wall of the swing plate is provided with a plurality of vertical upward and equidistant distribution stand columns, the top of the stand column is provided with a bidirectional electric guide rail, the two sliders of the bidirectional electric guide rail are provided with S-shaped movable plates, the opposite surfaces of the two movable plates are provided with clamping plates, and the opposite surfaces of the two clamping plates are provided with V-shaped clamping grooves.
[0007] As a preferred technical scheme of the utility model, the sprue clamping mechanism includes a U-shaped sliding support slidingly arranged on the top of the mounting frame board, the top of the sliding support is provided with a vertical downward hydraulic cylinder and a plurality of telescopic rods, the output shaft of the hydraulic cylinder is connected with a lifting plate connected with the telescopic end of the telescopic rod, the bottom end of the lifting plate is provided with two rows of equidistant distribution clamping plates corresponding to the stand column, and the bottom end of the clamping plate is provided with a clamping groove plate.
[0008] As a preferred technical scheme of the utility model, the mobile driving assembly comprises guide sliding rails arranged at both sides of the top end of the mounting frame plate, and the bottom end of the sliding support is provided with sliding plates at both sides, and the bottom end of the sliding plate is provided with guide sliding blocks matched with the guide sliding rails.
[0009] As a preferred technical scheme of the utility model, the mobile servo motor is arranged on one of the sliding plates, the output shaft of the mobile servo motor is connected with a first driving gear, a rack matched with the first driving gear is arranged on the sliding plate, and a protective cover is arranged on the sliding plate.
[0010] As a preferred technical scheme of the utility model, the swing driving assembly comprises second driving gears arranged on the rotating shafts of the two swing plates, the two second driving gears are connected through a belt pulley, a mounting shell is arranged on the mounting frame plate, and a swing servo motor driving one of the second driving gears to rotate is arranged on the mounting shell.
[0011] As a preferred technical scheme of the utility model, the bottom corners of the support frame are provided with support bases and foot brake universal wheels.
[0012] The utility model discloses the beneficial effect is:
[0013] It clamps the lampshade to be processed through the lampshade clamping mechanism, and then moves the pouring gate clamping mechanism to the upper side of the lampshade clamping mechanism by cooperating with the mobile driving assembly, fixes the pouring gate between the corresponding clamped lampshades, at the same time, drives the lampshade clamping mechanism to reciprocate by cooperating with the swing driving assembly, drives the lampshades to reciprocate through the lampshade clamping mechanism, when the lampshades reciprocate, the pouring gates are fixed, the plastic fatigue is generated between the lampshades and the pouring gates, the pouring gates are broken from the lampshades, the pouring gate clamping mechanism moves the removed pouring gates to the upper side of the pouring funnel and puts into the pouring funnel to recycle, removes the pouring gates between the lampshades, realizes the automation of the lampshade removing the pouring gates, reduces the artificial cost, since the utility model can remove the pouring gates between the lampshades simultaneously, greatly improves the processing efficiency, and effectively avoids the damage of the lampshade due to improper operation when the pouring gate is removed by hand, improves the yield of product processing. BRIEF DESCRIPTION OF DRAWINGS
[0014] The drawings are used to provide further understanding of the utility model, and constitute a part of the specification, are used to explain the utility model together with the embodiments of the utility model, and do not constitute the limitation to the utility model.
[0015] Figure 1 It is the front view structural schematic diagram of the automatic removal device of the utility model lampshade pouring gate.
[0016] Figure 2 is the rear view structure schematic diagram of the automatic removing device of lampshade sprue material of the utility model;
[0017] Figure 3 is the sprue clamping mechanism structure schematic diagram of the automatic removing device of lampshade sprue material of the utility model;
[0018] Figure 4 is the lampshade clamping mechanism structure schematic diagram of the automatic removing device of lampshade sprue material of the utility model.
[0019] In the figure: 1, support frame; 2, mounting frame plate; 3, partition plate; 4, lampshade clamping mechanism; 401, swing plate; 402, stand; 403, two-way electric guide rail; 404, movable plate; 405, clamping plate; 5, sprue funnel; 6, sprue clamping mechanism; 601, sliding support; 602, hydraulic cylinder; 603, telescopic rod; 604, lifting plate; 605, clamping plate; 606, clamping groove plate; 7, movement driving assembly; 701, guide slide rail; 702, slide plate; 703, guide slider; 704, movement servo motor; 705, first drive gear; 706, rack; 707, protective cover; 8, electric control box; 9, swing driving assembly; 901, second drive gear; 902, pulley; 903, mounting shell; 904, swing servo motor; 10, support base; 11, foot brake universal wheel. DETAILED DESCRIPTION
[0020] The preferred embodiments of the utility model are described below in combination with the drawings, and it should be understood that the preferred embodiments described here are only used for explaining and interpreting the utility model, and are not used for limiting the utility model.
[0021] Embodiment: as Figure 1As shown in the utility model lampshade gate material's automatic removal device, including support frame 1, the top of support frame 1 is equipped with installation frame board 2, the inner wall of installation frame board 2 is equipped with partition 3, the inner chamber of installation frame board 2 is separated into two cavities by partition 3, one cavity is equipped with lampshade clamping mechanism 4, another cavity is equipped with gate hopper 5, the top of installation frame board 2 is equipped with gate clamping mechanism 6, and the top of installation frame board 2 is equipped with the moving drive assembly 7 for driving gate clamping mechanism 6 to move to the above of lampshade clamping mechanism 4, and one end of installation frame board 2 is equipped with electric control box 8, and the other end of installation frame board 2 is equipped with swing drive assembly 9 for driving the reciprocating swing of the lampshade clamping mechanism 4 clamping, when removing gate, mechanical hand takes out the lampshade and places on lampshade clamping mechanism 4, moving drive assembly 7 drives gate clamping mechanism 6 to move to the lampshade clamping mechanism 4 clamping lampshade and clamps gate, swing drive assembly 9 drives the reciprocating swing of the lampshade clamping mechanism 4 on the lampshade, and gate is separated from lampshade after multiple swing, and gate clamping mechanism 6 moves the clamping gate to the above of gate hopper 5 and places in gate hopper 5 to recycle, and gate and lampshade can be automatically separated, which reduces manual cost, reduces labor intensity and improves production efficiency.
[0022] Specifically, as shown in the utility model, Figure 4 The lampshade clamping mechanism 4 includes two L-shaped swing plates 401 connected between the installation frame plate 2 and the partition 3 through the rotating shaft, the inner wall of the swing plate 401 is provided with a plurality of vertical upward and equidistantly distributed vertical columns 402, the top end of the vertical column 402 is provided with a bidirectional electric guide rail 403, the two sliders of the bidirectional electric guide rail 403 are both provided with an S-shaped movable plate 404, the opposite surfaces of the two movable plates 404 are both provided with a clamping plate 405, the opposite surfaces of the two clamping plates 405 are both provided with a V-shaped clamping groove, after the lampshade is placed between the two clamping plates 405 by the mechanical hand, the two sliders of the bidirectional electric guide rail 403 drive the two movable plates 404 to move close to each other, so that the two clamping plates 405 clamp the lampshade.
[0023] Specifically, as shown in the utility model, Figure 3 The gate clamping mechanism 6 includes a U-shaped sliding support 601 slidingly arranged on the top of the installation frame plate 2, a vertical downward hydraulic cylinder 602 and a plurality of telescopic rods 603 are installed on the top of the sliding support 601, the output shaft of the hydraulic cylinder 602 is connected with a lifting plate 604 connected with the telescopic end of the telescopic rod 603, the bottom end of the lifting plate 604 is provided with two rows of equidistantly distributed clamping plates 605 corresponding to the vertical columns 402, the bottom end of the clamping plate 605 is provided with a clamping groove plate 606, after the gate clamping mechanism 6 moves to the above of the lampshade, the output shaft of the hydraulic cylinder 602 pushes the lifting plate 604 to move downward, the telescopic rod 603 is elongated, and the clamping plate 605 moves downward to clamp the gate by the clamping groove plate 606.
[0024] Specifically, asFigure 1 、 Figure 2 and Figure 3 As shown in
[0025] Specifically, as shown in Figure 2 and Figure 3 , the swing drive assembly 9 includes a second drive gear 901 arranged on the rotating shaft of the two swing plates 401, and the two second drive gears 901 are drivingly connected through a belt pulley 902. The mounting frame plate 2 is provided with a mounting shell 903, and the mounting shell 903 is provided with a swing servo motor 904 for driving one of the second drive gears 901 to rotate. When the lampshade is swung, the output shaft of the swing servo motor 904 drives one of the second drive gears 901 to rotate. Since the two second drive gears 901 are drivingly connected through the belt pulley 902, the two swing plates 401 are synchronously rotated.
[0026] Among them, the bottom corners of the support frame 1 are provided with support bases 10 and foot brake universal wheels 11, which facilitates the movement of the lampshade gate material automatic removal device.
[0027] When working, the automatic removing device of the sprue of the lampshade, when removing the sprue, the manipulator takes out the lampshade and moves to the lampshade clamping mechanism 4, clamps the corresponding lampshade through the lampshade clamping mechanism 4, then the manipulator resets, then the moving drive assembly 7 drives the sprue clamping mechanism 6 to move above the lampshade clamping mechanism 4, fixes the sprue between the corresponding clamped lampshades, at the same time, cooperate with the swing drive assembly 9 to drive the lampshade clamping mechanism 4 to reciprocate, drive each lampshade to reciprocate through the lampshade clamping mechanism 4, when reciprocating the lampshade, because each sprue is fixed, the connection between each lampshade and the sprue produces plastic fatigue, breaks each sprue from each lampshade, makes the sprue separate from the lampshade, the sprue clamping mechanism 6 moves the removed sprue above the sprue funnel 5 and puts it into the sprue funnel 5 for recycling, completes the removal of the sprue between each lampshade, realizes the automation of the lampshade removing the sprue, reduces the labor cost, because the lampshade and the sprue can be removed at the same time, the processing efficiency is greatly improved, it should be noted that because the connection between each lampshade and the sprue is relatively small, generally through the swing drive assembly 9 swings 3-5 times, the sprue can be removed from each lampshade, and moreover, the damage to the lampshade due to improper operation when manually removing the sprue can be effectively avoided, and the yield of product processing is improved.
[0028] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. Automatic removal device of the lampshade sprue, comprising a support frame (1), characterized by, The top end of the support frame (1) is provided with a mounting frame plate (2), the inner wall of the mounting frame plate (2) is provided with a partition plate (3), the inner cavity of the mounting frame plate (2) is divided into two cavities through the partition plate (3), one of the cavities is provided with a lampshade clamping mechanism (4), and the other cavity is provided with a sprue funnel (5), the top end of the mounting frame plate (2) is provided with a sprue clamping mechanism (6), and the top end of the mounting frame plate (2) is provided with a moving drive assembly (7) for driving the sprue clamping mechanism (6) to move above the lampshade clamping mechanism (4), one end of the mounting frame plate (2) is provided with an electric control box (8), and the other end of the mounting frame plate (2) is provided with a swing drive assembly (9) for driving the lampshade clamping mechanism (4) to clamp the lampshade to swing back and forth.
2. The apparatus for automatic removal of the lamp cap gate according to claim 1, characterized in that, The lampshade clamping mechanism (4) comprises two L-shaped swing plates (401) connected between the mounting frame plate (2) and the partition plate (3) through rotating shafts, the inner wall of the swing plate (401) is provided with a plurality of vertical upward and equidistantly distributed stand columns (402), the top end of the stand column (402) is provided with a bidirectional electric guide rail (403), the two sliders of the bidirectional electric guide rail (403) are provided with S-shaped movable plates (404), the opposite surfaces of the two movable plates (404) are provided with clamping plates (405), and the opposite surfaces of the two clamping plates (405) are provided with V-shaped clamping grooves.
3. The apparatus for automatic removal of the lamp cap gate according to claim 2, characterized in that, The sprue clamping mechanism (6) comprises a U-shaped sliding support (601) slidingly arranged at the top of the mounting frame plate (2), a vertical downward hydraulic cylinder (602) and a plurality of telescopic rods (603) are arranged on the top of the sliding support (601), the output shaft of the hydraulic cylinder (602) is connected with a lifting plate (604) connected with the telescopic end of the telescopic rod (603), the bottom end of the lifting plate (604) is provided with two rows of equidistantly distributed clamping plates (605) corresponding to the stand columns (402), and the bottom end of the clamping plate (605) is provided with a clamping groove plate (606).
4. The apparatus for automatic removal of the lamp cap gate according to claim 3, characterized in that, The moving drive assembly (7) comprises guide rails (701) arranged at the top of the two sides of the mounting frame plate (2), and the bottom ends of the two sides of the sliding support (601) are provided with sliding plates (702), and the bottom ends of the sliding plates (702) are provided with guide blocks (703) matched with the guide rails (701).
5. The apparatus for automatic removal of the lamp cap gate according to claim 4, characterized in that, One of the sliding plates (702) is provided with a moving servo motor (704), the output shaft of the moving servo motor (704) is connected with a first drive gear (705), the sliding plate (702) is provided with a rack (706) engaged with the first drive gear (705), and the sliding plate (702) is provided with a protective cover (707).
6. The apparatus for automatic removal of the lamp cap gate according to claim 2, characterized in that, The swing drive assembly (9) comprises a second drive gear (901) arranged on the rotating shaft of the two swing plates (401), the two second drive gears (901) are drivingly connected through a belt pulley (902), the mounting frame plate (2) is provided with a mounting shell (903), and the mounting shell (903) is provided with a swing servo motor (904) driving one of the second drive gears (901) to rotate.
7. The apparatus for automatic removal of the lamp chase gate material according to claim 1, wherein The bottom corners of the support frame (1) are provided with support bases (10) and foot brake universal wheels (11).