Antibacterial breathable warp-knitted fabric

By employing a composite structure of a moisture-wicking and antibacterial layer and an abrasion-resistant layer in sportswear fabrics, combined with specific fiber materials, the problems of insufficient moisture wicking, breathability, and abrasion resistance in sportswear fabrics have been solved, achieving excellent moisture wicking and antibacterial properties.

CN223803216UActive Publication Date: 2026-01-16ZHEJIANG HUAHUANG KNITTING TECH CO LTD
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Patent Information

Application Number
CN202520439198.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-16
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Existing sportswear fabrics have poor moisture wicking and breathability during exercise, easily breed bacteria and produce odors, and lack abrasion resistance.

Method used

The product employs a composite structure of a moisture-wicking and antibacterial layer and a wear-resistant layer. The moisture-wicking and antibacterial layer is woven from moisture-wicking yarns and antibacterial yarns woven through two combs (GB1 and GB2). The wear-resistant layer is a warp plain weave fabric, which is bonded with dot-matrix hot-melt PU adhesive. Combined with the use of U-shaped cross-section polyester filament, far-infrared antibacterial nanofiber blended yarn, and nylon filament, the product achieves moisture-wicking, antibacterial, and wear-resistant properties.

Benefits of technology

It achieves good breathability, moisture-wicking properties and antibacterial effects in the fabric, while also improving the fabric's abrasion resistance, making it suitable for making sportswear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an antibacterial breathable warp-knitted fabric, which comprises a moisture-conducting antibacterial layer and a wear-resistant layer which are compounded with each other through point-like hot-melt PU (Poly Urethane) glue, and the moisture-conducting antibacterial layer and the wear-resistant layer are compounded with each other through point-like hot-melt PU glue. The moisture-conducting antibacterial layer is a warp-knitted mesh fabric; the moisture-conducting antibacterial layer is formed by threading and weaving two guide bars GB1 and GB2; moisture conducting yarns penetrate into the GB1, and antibacterial yarns penetrate into the GB2; the wear-resistant layer is a tricot stitch fabric; and the wear-resistant layer is formed by warp knitting of wear-resistant yarns. Based on the antibacterial breathable warp-knitted fabric, the moisture-conducting antibacterial layer and the wear-resisting layer are the warp-knitted mesh fabric and the tricot stitch fabric respectively, free in-out and exchange of air are facilitated, good breathability is achieved, the moisture-conducting antibacterial layer achieves good moisture-conducting sweat-discharging performance and antibacterial effect through moisture-conducting yarn and antibacterial yarn, and the antibacterial breathable warp-knitted fabric has the advantages of being good in moisture-conducting sweat-discharging performance and good in wear-resisting performance. The wear-resistant layer is beneficial for the fabric to resist damage of external force, so that the fabric is more suitable for manufacturing sportswear.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a warp knitted fabric, in particular to an antibacterial and breathable warp knitted fabric. BACKGROUND

[0002] In modern life, people's performance requirements for textiles continue to rise. Whether it is daily dressing, medical supplies, or sports equipment, it is expected that the fabric will have comfort, durability, and special functions. For sports clothing fabric, the human body will sweat a lot during exercise. If the fabric is poor in moisture conductivity and air permeability, it is difficult for sweat to evaporate, not only will the clothes be close to the body, causing stuffiness and discomfort, affecting sports performance, but also the sweat will nourish bacteria, easily causing skin problems, and also causing the fabric to produce odor. In addition, when used to make sports clothing, the warp knitted fabric also needs to have good wear resistance, therefore, it is necessary to provide an antibacterial and breathable warp knitted fabric. SUMMARY

[0003] The utility model aims at providing an antibacterial and breathable warp knitted fabric which has moisture conductivity, air permeability, antibacterial property and good wear resistance, and is suitable for making sports clothing.

[0004] To solve the above technical problems, the utility model aims at realizing the following: an antibacterial and breathable warp knitted fabric, comprising: a moisture-conductive and antibacterial layer and a wear-resistant layer which are combined, the moisture-conductive and antibacterial layer and the wear-resistant layer are combined by point-shaped hot melt PU glue; the moisture-conductive and antibacterial layer is a warp mesh fabric; the moisture-conductive and antibacterial layer is woven by GB1 and GB2 two guide bars; the GB1 is inserted with moisture-conductive yarn, and the GB2 is inserted with antibacterial yarn; the wear-resistant layer is a plain weave fabric; and the wear-resistant layer is woven by wear-resistant yarn.

[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: the number of gauze and the way of inserting yarn of GB1 and GB2 are as follows:

[0006] GB1: 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / , one insertion and one empty;

[0007] GB2: 3-4 / 3-2 / 3-4 / 2-1 / 2-3 / 2-1 / / , one insertion and one empty.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the moisture-conductive yarn is a U-shaped cross-section polyester filament.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the antibacterial yarn is a far-infrared antibacterial nanofiber blended yarn.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the wear-resistant yarn is a nylon filament.

[0011] The utility model discloses an advantageous effect is: based on the utility model antibacterial ventilative warp knitting fabric, the wet conduction antibacterial layer and wear -resisting layer are warp knitting mesh fabric and warp plain fabric respectively, be favorable to the free in and out and exchange of air, have good air permeability, the wet conduction antibacterial layer realizes better wet conduction sweat -releasing performance and antibacterial effect with wet conduction yarn and antibacterial yarn, and the wear -resisting layer is favorable to the fabric resistance external force destruction, make the fabric more suitable for making sportswear. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is the structure schematic diagram of the utility model involved antibacterial ventilative warp knitting fabric;

[0013] Fig. 2 It is the filling yarn movement diagram and threading diagram of the utility model involved warp knitting mesh fabric;

[0014] In the drawing: 1-wet conduction antibacterial layer, 2-wear -resisting layer, 3-dot hot melt type PU glue. DETAILED DESCRIPTION

[0015] The utility model is further explained below in combination with the drawings and specific embodiment.

[0016] In combination Figs. 1-2 Detailed description is made to this embodiment, a kind of antibacterial ventilative warp knitting fabric, comprising: the wet conduction antibacterial layer 1 and wear -resisting layer 2 of complex, the wet conduction antibacterial layer 1 and wear -resisting layer 2 are compounded by dot hot melt type PU glue 3;The wet conduction antibacterial layer 1 is warp knitting mesh fabric;The wet conduction antibacterial layer 1 is woven by GB1, GB2 two guide bars threading yarn;The GB1 is inserted into wet conduction yarn, and the GB2 is inserted into antibacterial yarn;The wear -resisting layer 2 is warp plain fabric;The wear -resisting layer 2 is woven by wear -resisting yarn.

[0017] The forming principle of warp knitting mesh fabric is that adjacent loops lose contact in the longitudinal direction, thereby forming a certain shape of mesh hole on the warp knitting fabric. The large number of evenly distributed holes on the warp knitting mesh fabric provide a direct channel for air flow, and air can freely exchange inside and outside through these holes, so that the fabric has good air permeability.

[0018] The loops formed by the same warp yarn in warp plain weave are alternately arranged in two adjacent loop longitudinal rows. This loop structure allows more gaps and channels for air flow between yarns, and air can flow smoothly in the fabric. Warp plain fabric has a flat surface, similar to plain weave in woven fabric, but it also has certain elasticity and extensibility. This relatively light, flat and elastic fabric form does not hinder air flow, which is conducive to the entry and exit of air, thereby having good air permeability.

[0019] Specifically, the point-shaped hot melt PU glue 3 is arranged in an array, and gaps exist between adjacent point-shaped hot melt PU glues 3, which not only ensures the air permeability of the fabric, but also ensures the elasticity of the fabric.

[0020] Further, the number of the lapping stitches and the lapping mode of GB1 and GB2 are as follows:

[0021] GB1: 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / , one lapping and one empty;

[0022] GB2: 3-4 / 3-2 / 3-4 / 2-1 / 2-3 / 2-1 / / , one lapping and one empty.

[0023] Specifically, the warp-knitted mesh fabric is a changed warp plain mesh organization, and the mesh formed by the combination of the warp plain and the changed warp plain forms a hole at the warp plain, and the size of the hole can be changed by increasing or reducing the number of the courses of the warp plain section by using the changed warp plain to close the hole.

[0024] Further, the moisture-conducting yarn is a U-shaped cross-section polyester filament. The U-shaped cross-section polyester filament is a fiber produced by using a U-shaped spinneret, and belongs to a differentiated fiber. The U-shaped cross-section polyester filament has a cross-section similar to the English letter U. Because the fiber groove is deep, some fibers are even flattened, so that the groove disappears. The fiber structure forms a fabric with more fine grooves, thereby forming more capillary channels, which is very beneficial to the conduction of water. In addition, the U-shaped cross-section polyester filament has a large specific surface area, and the fabric formed by the U-shaped cross-section polyester filament has good moisture-conducting and quick-drying properties.

[0025] Further, the antibacterial yarn is a far-infrared antibacterial nanofiber blended yarn. The far-infrared antibacterial nanofiber blended yarn is obtained by adding silicon dioxide and zinc oxide nanoparticles to a spinning solution, depositing silicon dioxide / zinc oxide / polyurethane nanofibers on a uniformly transported cotton web by electrospinning, and then being made by a traditional spinning process. The synergistic effect of silicon dioxide and zinc oxide can effectively enhance the far-infrared emission function of the fabric. The emissivity increases with the increase of the mass fraction of the nanoparticles. When the mass fraction is 6%, the yarn has good morphology and mechanical properties, and also has high far-infrared emissivity and excellent antibacterial performance. The far-infrared emissivity is 0.896, and the inhibition rate of Escherichia coli and Staphylococcus aureus is 99.99%.

[0026] Further, the wear-resistant yarn is a polyamide filament. The polyamide has a large number of amide bonds in the molecular chain, and the molecular chains can be connected with each other through hydrogen bonds and other forces to form a relatively compact structure. The compact molecular structure makes the polyamide fiber have high strength and toughness, can resist the damage of external force, and thus exhibits good wear resistance. The flexibility of the polyamide molecular chain is also good. When subjected to external forces such as friction, the molecular chain can relatively flexibly adjust and deform, rather than easily break, which also helps to improve the wear resistance.

[0027] The above describes preferred embodiments of the present application in detail. It should be understood that those skilled in the art can make many modifications and changes without creative labor according to the concept of the present application. Therefore, any technical solution obtained by logical analysis, reasoning or limited experiment on the basis of the existing technology according to the concept of the present application shall be within the protection scope defined by the claims.

Claims

1. An antibacterial, air-permeable, warp-knitted fabric, characterized in that, The application relates to a moisture-conducting and antibacterial layer (1) and a wear-resistant layer (2) which are combined through point-shaped hot-melt PU glue (3); the moisture-conducting and antibacterial layer (1) is a warp-knitted mesh fabric; the moisture-conducting and antibacterial layer (1) is woven by GB1 and GB2 two guide bars; the GB1 is provided with moisture-conducting yarns, and the GB2 is provided with antibacterial yarns; the wear-resistant layer (2) is a plain-knitted fabric; and the wear-resistant layer (2) is warp-knitted by wear-resistant yarns. The yarn spacing and yarn feeding mode of the GB1 and GB2 are as follows:

2. The anti-microbial, air-permeable, warp-knitted fabric according to claim 1, wherein, GB1: 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / , one yarn feeding and one space; GB2: 3-4 / 3-2 / 3-4 / 2-1 / 2-3 / 2-1 / / , one yarn feeding and one space. The moisture-conducting yarns are U-shaped section polyester filaments.

3. The anti-microbial, air-through, warp-knitted fabric according to claim 1, wherein, The antibacterial yarns are far-infrared antibacterial nanofiber blended yarns.

4. The anti-microbial, air-through, warp-knitted fabric according to claim 1, wherein, The wear-resistant yarns are polyamide filaments.

5. The anti-microbial, air-through, warp-knitted fabric according to claim 1, wherein, ​