Printing machine for carpet production
By integrating high-temperature steam color fixing, cleaning, and drying processes into the carpet printing machine, the problems of color fading and cumbersome operation after carpet printing are solved, achieving efficient and stable printing production.
Patent Information
- Application Number
- CN202520232343.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-14
AI Technical Summary
After carpet printing, high-temperature steam fixation and drying are required; otherwise, the colors are prone to fading. Existing equipment has fragmented processes, is cumbersome to operate, and affects production efficiency.
A printing machine for carpet production has been designed, comprising a base, a processing box, a steam plate, a water tank, a drying box, and a drying plate. The processes of high-temperature steam color fixing, washing, dewatering, and drying are closely linked to improve printing quality and efficiency.
High-temperature steam fixation ensures that the print is firm and not easy to fade, cleaning removes excess pigment and impurities, drying efficiency is improved, production costs are reduced, mold is prevented, and the overall quality and production efficiency of carpets are improved.
Smart Images

Figure CN223803243U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the printing machine related field of carpet production uses, concretely is a printing machine of carpet production uses. BACKGROUND
[0002] The carpet is the ground paving material that natural fiber or chemical synthetic fiber class raw material such as cotton, hemp, wool, silk, grass yarn is knitted, planted or woven into by hand or mechanical technology. It is one of the traditional arts and crafts in the world with a long history. Covering the ground of residence, hotel, gymnasium, exhibition hall, vehicle, ship, aircraft, etc. has the effect of reducing noise, heat insulation and decoration. With the improvement of living standards, people pay more and more attention to the printing of carpet, and the printing machine becomes more and more important.
[0003] Through the search, the utility model discloses a kind of high-efficiency printing machine special for carpet production, including base, support frame, end cover, motor, the support frame is arranged on the base, the support frame top is arranged the end cover, the end cover is arranged the motor, the end cover inside is arranged lifting plate, the lifting plate is arranged lifting ring, the lifting plate below is arranged connecting rod, the connecting rod below is arranged printing die one, printing die one side is arranged printing die two, the control panel is arranged on the support frame outer side, the display screen is arranged on the control panel, the function key is arranged below the display screen, the processor is arranged below the function key, the switch is arranged below the processor, the emergency stop button is arranged below the switch. Beneficial effect lies in: the emergency stop button is arranged, equipment can be stopped quickly in emergency, avoid the harm caused to operator by accident, the printing die one and printing die two are arranged, and printing efficiency can be improved.
[0004] The technical scheme in the application file still has the following deficiencies: the carpet needs to be high-temperature steam fixed color and dried after printing, otherwise there will be the possibility of color falling off, which affects the quality of carpet printing, and the process after carpet printing is scattered and the operation is complicated, which affects the printing production efficiency. SUMMARY
[0005] The utility model aims at providing a kind of printing machine of carpet production uses to solve the problems raised in the above background technology.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: A printing machine for carpet production, it includes base, processing box, steam plate, water tank, drying box and drying plate, the base is installed with feeding roller, the base is installed with mounting plate, the mounting plate is installed with winding roller, the motor power shaft end installed on the mounting plate is connected with one end of winding roller, the base is installed with mounting bracket, the mounting bracket is installed with telescopic column, one end of telescopic column is installed with printing equipment plate, the base is installed with processing box, the processing box is installed with steam plate, the processing box is installed with water tank, the processing box is installed with water roller A and water roller B, the processing box is provided with drying plate.
[0007] Through the above technical scheme, the carpet on the feeding roller passes through the mounting bracket and the processing box and is connected with the winding roller, the motor installed on the mounting plate is started to make the winding roller rotate and wind the carpet, when the carpet moves through the printing equipment plate, the telescopic column installed on the mounting bracket is started to drive the printing equipment plate to move downward above the carpet, the printing device on the printing equipment plate starts to print the carpet, the printed carpet continues to move forward, the water pump is started to transport the water in the water tank to the steam generator through the conveying pipe, the steam generator generates high-temperature steam through heating and the high-temperature steam is conveyed to the steam plate through the steam pipe, the high-temperature steam is sprayed from the steam plate to act on the carpet to fix the color of the carpet through high-temperature steam, then the carpet enters the water tank through the auxiliary roller and the cleaning roller, the water in the water tank washes the carpet to remove the excess pigment and impurities remaining in the printing process and ensure the cleanliness of the surface of the carpet, then the carpet passes through the water roller A and the water roller B in the processing box, the excess water on the carpet is squeezed out and falls into the water tank through the pressure between the two rollers, the excess water on the carpet is squeezed out, the energy consumption of subsequent drying is reduced, the drying efficiency of the carpet is improved, the squeezed carpet moves to the drying plate, the fan and the electric heating wire in the drying box work together to convey the hot air blown out by the conveying pipe to the drying plate to dry the carpet, finally the dried carpet is wound up by the winding roller, the printed carpet can be fixed in color through high-temperature steam and dried, the possibility of color loss of the carpet is reduced, the quality of the carpet printing is improved, the printing, fixing, washing, squeezing and drying processes are closely connected, the production efficiency is improved and the production cost is reduced.
[0008] Preferably, the processing box is installed with a steam generator, the steam generator is installed with a conveying pipe, the other end of the conveying pipe is connected with the water tank, the conveying pipe is installed with a water pump, the steam generator is installed with a steam pipe, the other end of the steam pipe is connected with the steam plate.
[0009] The water pump starts to transport the water in the water tank to the steam generator through the conveying pipe, the steam generator generates high-temperature steam through heating, the high-temperature steam is transported to the steam plate through the steam pipe, the high-temperature steam is sprayed from the steam plate to act on the carpet, and the high-temperature steam is used for high-temperature steam fixing of the carpet, so that the carpet can be effectively fixed, and the printing on the carpet is more firm and less likely to fade.
[0010] Preferably, the processing box is provided with an auxiliary roller, and the water tank is provided with a cleaning roller.
[0011] The auxiliary roller in the processing box and the cleaning roller in the water tank are used to guide the carpet into the water tank, and the water in the water tank is used for cleaning the carpet, so that the excess pigment and impurities remaining in the printing process can be removed, and the cleanliness of the carpet surface can be ensured.
[0012] Preferably, the processing box is provided with a telescopic rod, and one end of the telescopic rod is connected with the water pressing roller A.
[0013] The length of the telescopic rod can be adjusted according to the need, the distance between the water pressing roller A and the water pressing roller B can be adjusted, different thicknesses of carpets can be adapted, the carpet can be guided into the water pressing area through the auxiliary roller after cleaning, the water pressing roller A and the water pressing roller B are used for extruding the carpet, the excess water in the carpet is removed, the drying speed of the carpet is improved, the flatness of the carpet is ensured, the carpet processing efficiency is improved, and the quality of the carpet is ensured.
[0014] Preferably, the processing box is provided with a drying box, the drying box is provided with a fan and an electric heating wire, the drying box is provided with a conveying pipe, and the other end of the conveying pipe is connected with a drying plate.
[0015] After the carpet is subjected to the water pressing treatment, the carpet is moved to the drying plate, the fan and the electric heating wire in the drying box work together, the hot air blown by the fan is transported to the drying plate through the conveying pipe to dry the carpet, the drying speed of the carpet is improved, the mildew or deformation problem caused by long-time dampness of the carpet is avoided, and the overall quality of the carpet is further improved.
[0016] Preferably, the processing box is provided with a window, and the water tank is provided with a connecting pipe.
[0017] The steam can be discharged through the window, the air circulation in the processing box is effectively maintained, the phenomenon of too high humidity caused by steam accumulation is prevented, the connecting pipe on the water tank is connected with a water source, and water is transported to the water tank, so that sufficient water supply can be ensured during the carpet processing.
[0018] Compared with the prior art, the carpet after printing is fixed by high-temperature steam, the printing on the carpet is more firm and not easy to fade, the carpet is cleaned to remove the residual excess pigment and impurities in the printing process, the cleanliness of the surface of the carpet is ensured, the excess moisture on the carpet is squeezed out through the pressure between the water pressing roller A and the water pressing roller B, the energy consumption of subsequent drying is reduced, the drying efficiency of the carpet is improved, after the carpet is treated by water pressing, the carpet is moved to the drying plate, the fan and the electric heating wire in the drying box work together, the hot air blown out is transported to the drying plate through the conveying pipe to dry the carpet, the drying speed of the carpet is improved, the mildew or deformation problem of the carpet caused by long-time dampness is avoided, the overall quality of the carpet is further improved, the carpet after printing can be fixed by high-temperature steam and dried, the possibility of fading of the carpet is reduced, the quality of the carpet printing is improved, the printing, fixing, cleaning, water squeezing and drying processes are closely connected, the production efficiency is improved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0020] Figure 2 It is a sectional structure schematic view of the utility model;
[0021] Figure 3 It is a side end structure schematic view of the utility model;
[0022] Figure 4 It is a top view structure schematic view of the utility model.
[0023] In the drawing: 1, base; 2, discharging roller; 3, mounting plate; 4, winding roller; 5, motor; 6, mounting frame; 7, telescopic column; 8, printing equipment plate; 9, treatment box; 10, steam generator; 11, conveying pipe; 12, steam pipe; 13, steam plate; 14, water tank; 15, water pump; 16, connecting pipe; 17, window; 18, auxiliary roller; 19, cleaning roller; 20, water pressing roller A; 21, telescopic rod; 22, water pressing roller B; 23, drying box; 24, fan; 25, electric heating wire; 26, conveying pipe; 27, drying plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0025] Please refer to Figures 1-4The utility model provides a kind of printing machine for carpet production of an embodiment: a kind of printing machine for carpet production, including base 1, processing box 9, steam plate 13, water tank 14, drying box 23 and drying plate 27, the base 1 is installed with discharging roller 2, the base 1 is installed with mounting plate 3, the mounting plate 3 is installed with winding roller 4, motor 5 power shaft end of mounting plate 3 installation is connected with winding roller 4 one end, the base 1 is installed with mounting bracket 6, the mounting bracket 6 is installed with telescopic column 7, the telescopic column 7 one end is installed with printing equipment plate 8, the base 1 is installed with processing box 9, the steam plate 13 is installed in processing box 9, the water tank 14 is placed in processing box 9, the processing box 9 is installed with water roller A 20 and water roller B 22, the processing box 9 is provided with drying plate 27.Discharging roller 2 on carpet passes through mounting bracket 6 and processing box 9 and is connected with winding roller 4, by starting motor 5 installed on mounting plate 3, make winding roller 4 rotation and roll up carpet, when carpet moves through printing equipment plate 8, start mounting bracket 6 on the telescopic column 7 installed, drive printing equipment plate 8 to move down to above carpet, printing device on printing equipment plate 8 starts to print carpet, carpet continues to go forward after printing, water pump 15 starts and water in water tank 14 is transported to steam generator 10 by delivery pipe 11, high-temperature steam generated by steam generator 10 is transported to steam plate 13 by steam pipe 12, high-temperature steam is sprayed from steam plate 13 and acts on carpet, and high-temperature steam is fixed on carpet, then carpet enters water tank 14 through auxiliary roller 18 and cleaning roller 19, and the water in water tank 14 is cleaned, and the excess pigment and impurities remaining in the printing process are removed, to ensure the cleanliness of the carpet surface, then the carpet passes through water roller A 20 and water roller B 22 in processing box 9, and the excess moisture on the carpet is squeezed out and falls into water tank 14 by the pressure between the two rollers, the excess moisture on the carpet is squeezed out, the energy consumption of subsequent drying is reduced, the drying efficiency of the carpet is improved, the carpet after squeezing water moves to drying plate 27, fan 24 and electric heating wire 25 in drying box 23 work together, and the hot air is transported to drying plate 27 by conveying pipe 26 to dry the carpet, and finally the carpet after drying is rolled up by winding roller 4, the carpet after printing can be high-temperature steam fixed and dried, the possibility of carpet discoloration is reduced, the quality of carpet printing is improved, the printing, fixing, cleaning, squeezing and drying process are closely connected, the production efficiency is improved, and the production cost is reduced.
[0026] The processing box 9 is provided with a steam generator 10, the steam generator 10 is provided with a conveying pipe 11, the other end of the conveying pipe 11 is connected with a water tank 14, the conveying pipe 11 is provided with a water pump 15, the steam generator 10 is provided with a steam pipe 12, the other end of the steam pipe 12 is connected with a steam plate 13. The water pump 15 starts to transport the water in the water tank 14 to the steam generator 10 through the conveying pipe 11, the steam generator 10 generates high-temperature steam by heating, the high-temperature steam is transported to the steam plate 13 through the steam pipe 12, the high-temperature steam is sprayed from the steam plate 13 to act on the carpet, the high-temperature steam can effectively fix the color of the carpet, and the printed pattern on the carpet is more firm and not easy to fade.
[0027] The processing box 9 is provided with an auxiliary roller 18, and the water tank 14 is provided with a cleaning roller 19. The auxiliary roller 18 provided in the processing box 9 and the cleaning roller 19 provided in the water tank 14 are used to guide the carpet into the water tank 14, and the water in the water tank 14 is used to clean the carpet, so that the residual pigment and impurities in the printing process are removed, and the cleanliness of the surface of the carpet is ensured.
[0028] The processing box 9 is provided with a telescopic rod 21, and one end of the telescopic rod 21 is connected with a water pressing roller A 20. The length of the telescopic rod 21 can be adjusted according to the need, so that the distance between the water pressing roller A 20 and a water pressing roller B 22 can be adjusted, thereby adapting to carpets of different thicknesses. After the carpet is cleaned, the carpet is guided into the water pressing area by the auxiliary roller 18, and the water pressing roller A 20 and the water pressing roller B 22 are used to extrude the carpet, so that the excess water in the carpet is removed, the drying speed of the carpet is improved, the flatness of the carpet is ensured, the carpet processing efficiency is improved, and the quality of the carpet is ensured.
[0029] The processing box 9 is provided with a drying box 23, the drying box 23 is provided with a fan 24 and an electric heating wire 25, the drying box 23 is provided with a conveying pipe 26, and the other end of the conveying pipe 26 is connected with a drying plate 27. After the carpet is subjected to the water pressing treatment, the carpet is moved to the drying plate 27, the fan 24 and the electric heating wire 25 in the drying box 23 work together, hot air is blown out and transported to the drying plate 27 through the conveying pipe 26, and the carpet is subjected to the drying treatment, so that the drying speed of the carpet is improved, the problems of mildew and deformation caused by long-time dampness of the carpet are avoided, and the overall quality of the carpet is further improved.
[0030] The processing box 9 is provided with a window 17, and the water tank 14 is provided with a connecting pipe 16. Steam can be discharged through the window 17, the air circulation in the processing box 9 is effectively maintained, the phenomenon of excessive humidity caused by steam accumulation is prevented, the connecting pipe 16 of the water tank 14 is connected with a water source, and water is transported to the water tank 14, so that sufficient water supply is ensured during the carpet processing.
[0031] Working principle: the carpet on the feeding roller 2 passes through the mounting frame 6 and the treatment box 9 and is connected with the winding roller 4, the winding roller 4 is rotated to wind the carpet by starting the motor 5 mounted on the mounting plate 3, when the carpet moves through the printing equipment plate 8, the telescopic column 7 mounted on the mounting frame 6 is started to drive the printing equipment plate 8 to move downward to above the carpet, the printing device on the printing equipment plate 8 starts to print the carpet, the carpet continues to move forward after printing, the water pump 15 starts to transport the water in the water tank 14 to the steam generator 10 through the conveying pipe 11, the high-temperature steam generated by heating is transported to the steam plate 13 through the steam pipe 12, the high-temperature steam is sprayed from the steam plate 13 to act on the carpet to fix the color of the carpet by high-temperature steam, then the carpet enters the water tank 14 through the auxiliary roller 18 and the cleaning roller 19, the water in the water tank 14 cleans the carpet to remove the excess pigment and impurities remaining in the printing process, and ensures the cleanliness of the surface of the carpet, then the carpet moves through the water pressing roller A 20 and the water pressing roller B 22 in the treatment box 9, the excess water on the carpet is squeezed out and falls into the water tank 14 through the pressure between the two rollers, the excess water on the carpet is squeezed out, the energy consumption of subsequent drying is reduced, the drying efficiency of the carpet is improved, the squeezed carpet moves to the drying plate 27, the fan 24 and the electric heating wire 25 in the drying box 23 work together, the hot air blown by the fan 24 is transported to the drying plate 27 by the conveying pipe 26 to dry the carpet, and finally the carpet after drying is wound up by the winding roller 4, the printed carpet can be fixed by high-temperature steam and dried, the possibility of color loss of the carpet is reduced, the quality of the carpet printing is improved, the printing, fixing, cleaning, squeezing and drying processes are closely connected, the production efficiency is improved, and the production cost is reduced.
[0032] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the foregoing embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and it is intended to embrace all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A printing machine for carpet production comprising a base (1), a treatment box (9), a steam plate (13), a water tank (14), a drying box (23) and a drying plate (27), characterized by: The base (1) is installed with a feeding roller (2), the base (1) is installed with a mounting plate (3), the mounting plate (3) is installed with a winding roller (4), the power shaft end of the motor (5) installed on the mounting plate (3) is connected with one end of the winding roller (4), the base (1) is installed with a mounting frame (6), the mounting frame (6) is installed with a telescopic column (7), one end of the telescopic column (7) is installed with a printing equipment plate (8), the base (1) is installed with a processing box (9), the processing box (9) is installed with a steam plate (13), the processing box (9) is placed with a water tank (14), the processing box (9) is installed with a water pressing roller A (20) and a water pressing roller B (22), the processing box (9) is provided with a drying plate (27).
2. The printing machine for carpet production according to claim 1, characterized in that: The processing box (9) is installed with a steam generator (10), the steam generator (10) is installed with a conveying pipe (11), the other end of the conveying pipe (11) is connected with the water tank (14), the conveying pipe (11) is installed with a water pump (15), the steam generator (10) is installed with a steam pipe (12), the other end of the steam pipe (12) is connected with the steam plate (13).
3. The printing machine for carpet production according to claim 1, characterized in that: The processing box (9) is installed with an auxiliary roller (18), the water tank (14) is installed with a cleaning roller (19).
4. The printing machine for carpet production according to claim 1, characterized in that: The processing box (9) is installed with a telescopic rod (21), one end of the telescopic rod (21) is connected with the water pressing roller A (20).
5. The printing machine for carpet production according to claim 1, characterized in that: The processing box (9) is installed with a drying box (23), the drying box (23) is installed with a fan (24) and an electric heating wire (25), the drying box (23) is installed with a conveying pipe (26), the other end of the conveying pipe (26) is connected with the drying plate (27).
6. The printing machine for carpet production according to claim 1, characterized in that: The processing box (9) is provided with a window (17), the water tank (14) is installed with a connecting pipe (16).
Citation Information
Patent Citations
Special high -efficient calico printing machine of carpet manufacture
CN205631767U