TRAY disc box opening, box filling and label placing machine
By designing a TRAY tray unpacking, packing, and labeling machine, the problem of potential omissions caused by manual labeling was solved through automated assembly line operation, achieving efficient and accurate labeling and TRAY tray packing process.
Patent Information
- Application Number
- CN202520570055.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Manual labeling may result in omissions, leading to low work efficiency.
A TRAY tray unpacking, packing, and labeling machine was designed, including an automatic label suction module, a TRAY tray turning roller line, a positioning roller line, a moving module, a carton opening mechanism, and a bag opening mechanism. Through automated assembly line operation, it achieves accurate label application and automatic packing of TRAY trays.
It improves work efficiency and convenience, ensures accurate label application, reduces omissions, and enhances the overall automation level of the operation.
Smart Images

Figure CN223803916U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of label placing machines, in particular to a TRAY disc unpacking and boxing label placing machine. BACKGROUND
[0002] The TRAY disc is a widely used bearing tool in logistics, warehousing and production lines, mainly used for storing, transporting and arranging goods. Before the electronic product PCB board is shipped, it is carried by the TRAY disc and then packed in a box.
[0003] In the prior art, the magic tape is usually manually torn open, and then the carton is opened, the foam cover plate is lowered, then a stack of TRAY discs is put into the carton, then the label is placed into the carton, then the foam cover plate is covered, and finally the carton cover is covered.
[0004] However, manual label placing may cause omission, resulting in low work efficiency. Practical new type content
[0005] In view of the shortcomings of the prior art, the purpose of the present application is to provide a TRAY disc unpacking and boxing label placing machine, which solves the problem that manual label placing may cause omission, thereby improving work efficiency.
[0006] The above-mentioned purpose of the present application is realized by the following technical scheme: a TRAY disc unpacking and boxing label placing machine, comprising a base and an automatic label sucking module fixedly installed on the top surface of the base, the automatic label sucking module comprising a label printer, a label tray, a label sucking disc, a horizontal sliding assembly and a vertical sliding assembly, the label printer, the label tray and the label sucking disc being fixedly installed on the top surface of the base, the label tray being located directly below the label sucking disc, the label sucking disc being fixedly installed on the horizontal sliding assembly, the horizontal sliding assembly being fixedly installed on the vertical sliding assembly, the top surface of the base being fixedly installed with a TRAY disc turning drum line and a TRAY disc positioning drum line, the top surface of the base being fixedly installed with a TRAY disc moving module, the TRAY disc moving module being fixedly installed with a finger air cylinder and located directly above the TRAY disc positioning drum line.
[0007] Further, the TRAY disc turning drum line comprises a first rotary air cylinder fixedly installed on the top surface of the base and a first drum conveyor fixedly installed on the output end of the first rotary air cylinder.
[0008] Further, the TRAY disc positioning drum line comprises a second drum conveyor fixedly installed on the top surface of the base and positioning blocks fixedly installed on both sides of the second drum conveyor, the second drum conveyor abutting against the first drum conveyor, and the opposite sides of the two positioning blocks being respectively fixedly installed with inclined plates.
[0009] Further, the TRAY disc moving module comprises a support frame fixedly installed on the top surface of the base and a transverse conveying chain fixedly installed on the top surface of the support frame, the transverse conveying chain is fixedly installed with a support frame, one side of the support frame is fixedly installed with a longitudinal conveying chain, the longitudinal conveying chain is fixedly installed with a fixing frame, and the finger air cylinder is fixedly installed on the bottom surface of the fixing frame.
[0010] Further, the top surface of the base is fixedly installed with a carton cover opening mechanism and a third roller conveyor abutting against one side of the second roller conveyor, the third roller conveyor is located directly below the carton cover opening mechanism, and opposite sides of the third roller conveyor are fixedly installed with second inclined plates.
[0011] Further, the bottom surface of the support frame is fixedly installed with a bag opening mechanism, the bag opening mechanism is located directly above the third roller conveyor, and the bag opening mechanism comprises a transverse moving module fixedly installed on the bottom surface of the support frame and a longitudinal moving module fixedly installed on the transverse moving module, one side of the longitudinal moving module is fixedly installed with a connecting block, and the bottom surface of the connecting block is fixedly installed with a thimble.
[0012] Further, the conveying end of the third roller conveyor is fixedly connected with an empty carton feeding roller line, and the output end of the second roller conveyor is fixedly connected with a carton discharging roller line.
[0013] Further, the top surface of the base is fixedly installed with a cover.
[0014] In summary, the present application has at least one of the following beneficial technical effects:
[0015] In use, the label printer prints a label, which is placed in the label tray, and the TRAY tray is placed on the TRAY tray turning and moving module, and is transported to the TRAY tray positioning cylinder line, the empty box is placed below the label suction cup, the TRAY tray moving module drives the finger cylinder to move up and down and left and right, when the finger cylinder reaches the TRAY tray, the finger cylinder is started to clamp the TRAY tray, and the TRAY tray is placed in the empty box through the cooperation of the TRAY tray moving module and the finger cylinder, and the horizontal sliding assembly and the vertical sliding assembly are started to cooperate, the horizontal sliding assembly and the vertical sliding assembly are composed of a conveying chain, the horizontal sliding assembly makes the label suction cup slide left and right, the vertical sliding assembly makes the label suction cup slide up and down, the label suction cup is driven to the label suction cup, the label is sucked out, and then slides to the top of the empty box, and the label is released to the TRAY tray in the empty box, effectively improving the working efficiency of the device.
[0016] When clamping the TRAY tray, the support frame is slid to the corresponding position through the horizontal conveying chain, the finger cylinder is slid downward through the vertical conveying chain, the finger cylinder is moved to the TRAY tray, and the TRAY tray is clamped through the finger cylinder, effectively improving the convenience of the device. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the embodiment without a cover;
[0018] Figure 2 is a schematic diagram of the overall structure of the automatic label suction module;
[0019] Figure 3 is a schematic diagram of the overall structure of the TRAY tray turning cylinder line;
[0020] Figure 4 is a schematic diagram of the overall structure of the TRAY tray positioning cylinder line;
[0021] Figure 5 is a schematic diagram of the overall structure of the TRAY tray moving module;
[0022] Figure 6 is a schematic diagram of the overall structure of the carton cover opening mechanism;
[0023] Figure 7 is a schematic diagram of the overall structure of the bag opening mechanism;
[0024] Figure 8 is a schematic diagram of the overall structure of the embodiment.
[0025] Label: 1, automatic suction label module; 11, label printer; 12, label tray; 13, transverse sliding assembly; 14, longitudinal sliding assembly; 15, label suction cup; 2, base; 21, cover; 3, TRAY disc turning roller line; 31, first rotary cylinder; 32, first roller conveyor; 4, TRAY disc positioning roller line; 41, second roller conveyor; 42, positioning block; 43, inclined piece; 44, third roller conveyor; 5, TRAY disc moving module; 51, finger cylinder; 52, support frame; 53, transverse conveying chain; 54, support frame; 55, longitudinal conveying chain; 56, fixing frame; 6, carton cover opening mechanism; 61, support block; 62, second rotary cylinder; 63, U-shaped frame; 64, first suction cup assembly; 65, second suction cup assembly; 7, bag opening mechanism; 71, transverse moving module; 72, longitudinal moving module; 73, connecting block; 74, ejector pin; 8, empty carton feeding roller line; 9, carton unloading roller line. DETAILED DESCRIPTION
[0026] The application will be further described below in conjunction with the drawings.
[0027] Embodiment, refer to Figures 1-8, TRAY tray unpacking and labeling machine, comprising a base 2 and an automatic label suction module 1 fixedly installed on the top surface of the base 2, the automatic label suction module 1 comprising a label printer 11, a label tray 12, a label suction cup 15, a horizontal sliding assembly 13 and a vertical sliding assembly 14, the label printer 11, the label tray 12 and the label suction cup 15 are fixedly installed on the top surface of the base 2, the label tray 12 is located directly below the label suction cup 15, the label suction cup 15 is fixedly installed on the horizontal sliding assembly 13, the horizontal sliding assembly 13 is fixedly installed on the vertical sliding assembly 14, the top surface of the base 2 is fixedly installed with a TRAY tray turning drum line 3 and a TRAY tray positioning drum line 4, the top surface of the base 2 is fixedly installed with a TRAY tray moving module 5, the TRAY tray moving module 5 is fixedly installed with a finger air cylinder 51 and is located directly above the TRAY tray positioning drum line 4. When using the device, the label printer 11 is used to print labels, the printed labels are placed in the label tray 12, the TRAY tray to be labeled is placed on the TRAY tray turning moving module, and then transported to the TRAY tray positioning drum line 4. An empty box is placed directly below the label suction cup 15, the TRAY tray moving module 5 drives the finger air cylinder 51 to move up and down and left and right, the finger air cylinder 51 is activated when it reaches the TRAY tray, and the TRAY tray is clamped. The TRAY tray moving module 5 cooperates with the finger air cylinder 51 to place the TRAY tray in the empty box. The horizontal sliding assembly 13 and the vertical sliding assembly 14 are activated and operated in cooperation. The horizontal sliding assembly 13 and the vertical sliding assembly 14 are composed of a conveying chain. The horizontal sliding assembly 13 makes the label suction cup 15 slide left and right, and the vertical sliding assembly 14 makes the label suction cup 15 slide up and down. The label suction cup 15 is driven to the label suction cup 15, the label is sucked out, and then slides to the top of the empty box. The label suction cup 15 releases the label onto the TRAY tray in the empty box, effectively improving the working efficiency of the device.
[0028] Referring to Figure 1 and Figure 3 , the TRAY tray turning drum line 3 comprises a first rotary air cylinder 31 fixedly installed on the top surface of the base 2 and a first drum conveyor 32 fixedly installed on the output end of the first rotary air cylinder 31. When the direction of the TRAY tray needs to be turned, the first rotary air cylinder 31 is activated to make the first drum conveyor 32 rotate, and then the first drum conveyor 32 is activated to send the TRAY tray to the next process, effectively improving the convenience of the device.
[0029] Referring to Figure 1 and Figure 4, the TRAY tray positioning drum line 4 includes a second drum conveyor 41 fixedly installed on the top surface of the base 2 and positioning blocks 42 fixedly installed on both sides of the second drum conveyor 41, the second drum conveyor 41 abuts against the first drum conveyor 32, and the opposite sides of the two positioning blocks 42 are respectively fixedly installed with inclined plates 43. When transporting the TRAY tray, in order to prevent the TRAY tray from being transported to the second drum conveyor 41 and being inclined, making it difficult for the subsequent finger air cylinder 51 to grab the TRAY tray, the inclined plates 43 on both sides of the second drum conveyor 41 can correct it, effectively improving the working efficiency of the device.
[0030] With reference to Figure 1 and Figure 5 , the TRAY tray moving module 5 includes a support frame 52 fixedly installed on the top surface of the base 2 and a transverse conveying chain 53 fixedly installed on the top surface of the support frame 52, the transverse conveying chain 53 is fixedly installed with a support frame 54, one side of the support frame 54 is fixedly installed with a longitudinal conveying chain 55, the longitudinal conveying chain 55 is fixedly installed with a fixing frame 56, and the finger air cylinder 51 is fixedly installed on the bottom surface of the fixing frame 56. When clamping the TRAY tray, the support frame 54 is slid to the corresponding position through the transverse conveying chain 53, and then the finger air cylinder 51 is slid downward through the longitudinal conveying chain 55, so that the finger air cylinder 51 moves to the TRAY tray, and then the TRAY tray is clamped through the finger air cylinder 51, effectively improving the convenience of the device.
[0031] With reference to Figure 1 , Figure 4 and Figure 6 , the top surface of the base 2 is fixedly installed with a carton cover opening mechanism 6 and a third drum conveyor 44 fixedly installed on one side of the second drum conveyor 41, the third drum conveyor 44 is located directly below the carton cover opening mechanism 6, and the opposite sides of the third drum conveyor 44 are fixedly installed with second inclined plates 43, the carton cover opening mechanism 6 includes a support block 61 fixedly installed on the top surface of the base 2 and a second rotary air cylinder 62 fixedly installed on one side of the support block 61 close to the second drum conveyor 41, the output end of the second rotary air cylinder 62 is fixedly installed with a U-shaped frame 63, the bottom surface of one side of the U-shaped frame 63 is fixedly installed with a first suction disc assembly 64, and the top surface of the other side of the U-shaped frame 63 is fixedly installed with a second suction disc assembly 65. When using the device, the empty carton can be placed on the third drum conveyor 44, the empty carton is transported to the position directly below the support block 61 through the third drum conveyor 44, the cover of the empty carton is sucked through the first suction disc assembly 64, and then the cover is opened by turning it over through the second rotary air cylinder 62. When the cover needs to be closed, the cover is turned over to be closed through the second rotary air cylinder 62, effectively improving the working efficiency of the device.
[0032] With reference to Figure 1 and Figure 7The bottom surface of the support frame 52 is fixedly installed with an opening bag mechanism 7 located directly above the third roller conveyor 44. The opening bag mechanism 7 comprises a transverse movement module 71 fixedly installed on the bottom surface of the support frame 52 and a longitudinal movement module 72 fixedly installed on the transverse movement module 71. One side of the longitudinal movement module 72 is fixedly installed with a connecting block 73, and the bottom surface of the connecting block 73 is fixedly installed with a thimble 74 located directly above the third roller conveyor 44. When using the device, the left and right sliding of the longitudinal movement module 72 is driven by starting the transverse movement module 71, and then the connecting block 73 is slid up and down by the longitudinal movement module 72. Then, the thimble 74 is abutted to the tape connection of the lid of the empty box by the coordinated movement of the longitudinal movement module 72 and the transverse movement module 71, which is cut open, effectively improving the convenience of the device.
[0033] Referring to Figure 1 The conveying end of the third roller conveyor 44 is fixedly connected with an empty box loading roller line 8, and the output end of the second roller conveyor 41 is fixedly connected with a paper box unloading roller line 9. When using the device, the empty box is placed on the empty box loading roller line 8, and the empty box is transported to the third roller conveyor 44 by the empty box loading roller line 8. After the TRAY tray is completed, the box is grabbed and placed on the third roller conveyor 44 by the finger air cylinder 51, and then the box is transported to the paper box unloading roller line 9 by the third roller conveyor 44, which is effectively improved the convenience of the device.
[0034] Referring to Figure 8 The top surface of the base 2 is fixedly installed with a cover 21. When using the device, the parts in the device can be protected to a certain extent, and dust is prevented from falling into the box containing the TRAY tray, effectively improving the service life of the device.
[0035] Working principle:
[0036] In use, the label printer 11 prints a label, the printed label is placed in the label tray 12, the TRAY tray to be labeled is placed on the first roller conveyor 32, the first rotary cylinder 31 is started to rotate the first roller conveyor 32, the TRAY tray is sent to the second roller conveyor 41 by the first roller conveyor 32, the empty box is transported to the third roller conveyor 44 by the empty box feeding roller line 8, the left and right sliding of the longitudinal movement module 72 is driven by starting the transverse movement module 71, the connecting block 73 is slid up and down by the longitudinal movement module 72, the needle 74 is in contact with the tape connection of the box cover of the empty box by the cooperation of the longitudinal movement module 72 and the transverse movement module 71, and the needle 74 is cut open, the box cover of the empty box is sucked by the first suction cup assembly 64, the box cover is turned open by the second rotary cylinder 62, the support frame 54 is slid to the corresponding position by the transverse conveying chain 53, the finger cylinder 51 is slid downward to move to the TRAY tray by the longitudinal conveying chain 55, the TRAY tray is placed in the empty box by the finger cylinder 51, the transverse sliding assembly 13 and the longitudinal sliding assembly 14 are started to cooperate, the label suction cup 15 slides left and right by the transverse sliding assembly 13, the label suction cup 15 slides up and down by the longitudinal sliding assembly 14, the label suction cup 15 is driven to the label suction cup 15, the label is sucked out, and then slid to the top of the empty box, the label is released to the TRAY tray in the empty box by the label suction cup 15, the box is grabbed and placed on the third roller conveyor 44 by the finger cylinder 51 after the TRAY tray is completed, the box is transported to the carton unloading roller line 9 by the third roller conveyor 44, and is carried away, thereby effectively improving the working efficiency of the device.
[0037] The embodiments of the specific implementation are the preferred embodiments of the application, not limited to the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.
Claims
1. A tray unpacking, packing and labeling machine, comprising a base (2) and an automatic label suction module (1) fixedly installed on the top surface of the base (2), characterized in that: The automatic label sucking module (1) comprises a label printer (11), a label tray (12), a label sucking disc (15), a horizontal sliding assembly (13) and a vertical sliding assembly (14), the label printer (11), the label tray (12) and the label sucking disc (15) are fixedly installed on the top surface of the base (2), the label tray (12) is located directly below the label sucking disc (15), the label sucking disc (15) is fixedly installed on the horizontal sliding assembly (13), and the horizontal sliding assembly (13) is fixedly installed on the vertical sliding assembly (14). The top surface of the base (2) is fixedly installed with a TRAY disc turning roller line (3) and a TRAY disc positioning roller line (4), the top surface of the base (2) is fixedly installed with a TRAY disc moving module (5), the TRAY disc moving module (5) is fixedly installed with a finger air cylinder (51) and is located directly above the TRAY disc positioning roller line (4).
2. The TRAY case unpacking, packing and labeling machine according to claim 1, characterized in that: The TRAY disc turning roller line (3) comprises a first rotating air cylinder (31) fixedly installed on the top surface of the base (2) and a first roller conveyor (32) fixedly installed on the output end of the first rotating air cylinder (31).
3. The TRAY case unpacking, packing and labeling machine according to claim 2, characterized in that: The TRAY disc positioning roller line (4) comprises a second roller conveyor (41) fixedly installed on the top surface of the base (2) and positioning blocks (42) fixedly installed on the two sides of the second roller conveyor (41), the second roller conveyor (41) is in abutment with the first roller conveyor (32), and the opposite sides of the two positioning blocks (42) are respectively fixedly installed with inclined plates (43).
4. The TRAY case unpacking, packing and labeling machine according to claim 3, characterized in that: The TRAY disc moving module (5) comprises a support frame (52) fixedly installed on the top surface of the base (2) and a horizontal conveying chain (53) fixedly installed on the top surface of the support frame (52), the horizontal conveying chain (53) is fixedly installed with a support frame (54), one side of the support frame (54) is fixedly installed with a vertical conveying chain (55), the vertical conveying chain (55) is fixedly installed with a fixing frame (56), and the finger air cylinder (51) is fixedly installed on the bottom surface of the fixing frame (56).
5. The TRAY case unpacking, packing and labeling machine according to claim 4, characterized in that: The top surface of the base (2) is fixedly installed with a carton cover opening mechanism (6) and a third roller conveyor (44) in abutment with one side of the second roller conveyor (41), the third roller conveyor (44) is located directly below the carton cover opening mechanism (6), opposite sides of the third roller conveyor (44) are fixedly installed with second inclined plates (43), and the carton cover opening mechanism (6) comprises a support block (61) fixedly installed on the top surface of the base (2) and a second rotating air cylinder (62) fixedly installed on one side of the support block (61) close to the second roller conveyor (41), the output end of the second rotating air cylinder (62) is fixedly installed with a U-shaped frame (63), the bottom surface of one side of the U-shaped frame (63) is fixedly installed with a first sucking disc assembly (64), and the top surface of the other side of the U-shaped frame (63) is fixedly installed with a second sucking disc assembly (65).
6. The TRAY case unpacking, packing and labeling machine according to claim 5, characterized in that: The bottom surface of the support frame (52) is fixedly installed with an opening bag mechanism (7), the opening bag mechanism (7) is located directly above the third roller conveyor (44), the opening bag mechanism (7) comprises a transverse movement module (71) fixedly installed on the bottom surface of the support frame (52) and a longitudinal movement module (72) fixedly installed on the transverse movement module (71), one side of the longitudinal movement module (72) is fixedly installed with a connecting block (73), the bottom surface of the connecting block (73) is fixedly installed with a thimble (74), and the thimble (74) is located directly above the third roller conveyor (44).
7. The TRAY case unpacking, packing and labeling machine according to claim 5, characterized in that: The conveying end of the third roller conveyor (44) is fixedly connected with an empty box feeding roller line (8), and the output end of the second roller conveyor (41) is fixedly connected with a carton discharging roller line (9).
8. The TRAY case unpacking, packing and labeling machine according to claim 1, characterized in that: The top surface of the base (2) is fixedly installed with a cover (21).