Molding material turnover system

By designing a material turnover system, the problem of breakage of granulated materials during transportation and storage was solved, the pass rate and production efficiency of activated carbon were improved, the mismatch between carbonization and granulation capacity was adapted, and flexible turnover and stable storage of materials were achieved.

CN223804428UActive Publication Date: 2026-01-16NINGXIA CARBON-BASED ENV PROTECTION MATLS CO LTD
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Patent Information

Application Number
CN202520604476.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-16
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

In the existing activated carbon processing, granulated materials are prone to breakage during transportation and storage, resulting in a decrease in the qualified rate of activated carbon. Furthermore, the mismatch between carbonization and granulation capacity leads to material stagnation.

Method used

A material turnover system for molded materials was designed, including a transfer conveyor belt, a feeding conveyor belt, a material blocking mechanism, a ton bag support mechanism, and a ton bag hoisting mechanism. By flexibly controlling the material conveying direction and storage method, the material pressure is reduced, and the ton bag hoisting and support structure is used to avoid breakage.

Benefits of technology

This enables flexible material turnover, reduces breakage, ensures the pass rate of activated carbon, adapts to different order requirements, and improves production efficiency and material storage stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The formed material turnover system comprises a transfer conveying belt, a feeding conveying belt, a material blocking mechanism, a ton bag supporting mechanism and a ton bag hoisting mechanism, the tail end of the transfer conveying belt is located over the feeding conveying belt so that formed materials can be received through the feeding conveying belt, a flow dividing opening is formed in one side of the tail end of the transfer conveying belt, and the material blocking mechanism is located above the material blocking mechanism. The material blocking mechanism is located above the flow dividing opening so as to divide the formed materials, the ton bag supporting mechanism is located below the flow dividing opening so as to receive the divided formed materials, and the ton bag hoisting mechanism is used for hoisting ton bags. And through the transfer of the hanging bag, the pressure on the material is small, and the material is not easy to crack, so that the qualification rate in the subsequent activated carbon production process can be ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to activated carbon processing technical field especially relates to a molding material turnover system. BACKGROUND

[0002] The processing procedure of coal quality activated carbon generally includes the following links, mixing, grinding, mixing and kneading, granulating and shaping, carbonization, activation, packaging. The granulating and shaping link is the process of continuous production, while the carbonization process is the process of intermittent production. Granulating and shaping and carbonization are different production lines, and the processing capacity of the two is different according to the actual situation. For example, 500 cubic meters of material are continuously produced by granulating and shaping, and 50 cubic meters of material can be processed at a time by carbonization. The molding material produced by granulating and shaping will be stranded. At the same time, according to the order quantity of the enterprise, a certain amount of granulating and shaping material needs to be stored according to the actual situation. In order to directly process carbonization and activation after the order. The existing processing mode is to directly transport the granulating and shaping material to the carbonization furnace for processing. At the same time, the hardness of the activated carbon after granulating and shaping is poor, and the form of turnover warehouse is easy to cause the material to be broken, thereby reducing the qualified rate of activated carbon. SUMMARY

[0003] Therefore, it is necessary to provide a molding material turnover system, which can flexibly supply the carbonization furnace and ensure the qualified rate of activated carbon.

[0004] A molding material turnover system includes a switching conveyor belt, a feeding conveyor belt, a material blocking mechanism, a ton bag supporting mechanism, and a ton bag hoisting mechanism. The end of the switching conveyor belt is located directly above the feeding conveyor belt to receive the molding material through the feeding conveyor belt. One side of the end of the switching conveyor belt is provided with a shunt port. The material blocking mechanism is located above the shunt port to shunt the molding material. The ton bag supporting mechanism is located below the shunt port to receive the shunted molding material. The ton bag hoisting mechanism is used to hoist the ton bag.

[0005] Preferably, the material blocking mechanism includes a material blocking plate, a hydraulic rod, a support plate, and a hoisting rod. The material blocking plate is inclinedly arranged above the switching conveyor belt. The upper end of the material blocking plate is fixedly connected with the lower end of the hydraulic rod. The upper end of the hydraulic rod is fixedly connected with the support plate, and the hydraulic rod is located on both sides of the support plate. The lower end of the hoisting rod is fixedly connected with the support plate to suspend the support plate.

[0006] Preferably, the ton bag supporting mechanism includes a material switching bin, a ton bag supporting frame, and a supporting rod. The upper end of the material switching bin is fixedly connected with the ton bag supporting frame. The edge of the material switching bin is fixedly connected with the upper end of the supporting rod. The upper end of the material switching bin is open. The bottom of the material switching bin is provided with a discharge port. The discharge port has a predetermined height from the ground to place the ton bag.

[0007] Preferably, the ton bag supporting frame comprises a rectangular frame, four supporting rods, upper ends of the supporting rods are fixedly connected with the rectangular frame, and lower ends of the supporting rods are fixedly connected with the edge of the material transfer bin.

[0008] Preferably, the ton bag hoisting mechanism comprises a base frame, an inclined supporting rod and a hook, the base frame is fixedly connected with the lower end of the inclined supporting rod, the upper end of the base frame is fixedly connected with the hook, the hook is used for suspending the ton bag, and both sides of the base frame are provided with rod inserting holes so as to hoist the ton bag hoisting mechanism by a forklift.

[0009] Beneficial effects: the molding material turnover system can flexibly turnover materials. When it is needed to directly deliver the granulated and molded materials to the carbonization furnace, the material blocking mechanism is lifted, the materials are transported from the transfer conveying belt to the feeding conveying belt, when it is needed to temporarily store the materials, the material blocking mechanism is lowered, the materials are transferred from the transfer conveying belt to the ton bag on the ton bag supporting frame, the ton bag is placed in the predetermined area by the crane, and waiting for use. Through the ton bag turnover, the materials are less subjected to pressure, and are not prone to be broken, so that the qualified rate in the subsequent activated carbon production process can be ensured. BRIEF DESCRIPTION OF DRAWINGS

[0010] Fig. 1 It is a preferable angle structural schematic view of the molding material turnover system.

[0011] Fig. 2 It is another preferable angle structural schematic view of the molding material turnover system.

[0012] Fig. 3 It is still another preferable angle structural schematic view of the molding material turnover system.

[0013] In the drawings: the molding material turnover system 10, the transfer conveying belt 20, the shunt 201, the feeding conveying belt 30, the material blocking mechanism 40, the material blocking plate 401, the hydraulic rod 402, the supporting plate 403, the lifting rod 404, the ton bag supporting mechanism 50, the material transfer bin 501, the ton bag supporting frame 502, the rectangular frame 5021, the supporting rod 5022, the supporting rod 503, the ton bag hoisting mechanism 60, the base frame 601, the inclined supporting rod 602, and the hook 603. DETAILED DESCRIPTION

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0015] Please refer to Figs. 1 to 3The molding material turnover system 10 comprises a transfer conveyor belt 20, a feeding conveyor belt 30, a material blocking mechanism 40, a ton bag supporting mechanism 50 and a ton bag hoisting mechanism 60.

[0016] The molding material turnover system 10 is used for transferring the granulated molding material to a carbonization process.

[0017] The transfer conveyor belt 20 is used for receiving and transferring the granulated molding material, and the transfer conveyor belt 20 is a part of a belt conveyor, i.e. the granulated molding material is conveyed by a belt.

[0018] The feeding conveyor belt 30 is used for receiving the material on the transfer conveyor belt 20 and transferring the material to the carbonization process.

[0019] The material blocking mechanism 40 is used for blocking the material from being conveyed forward and changing the conveying direction of the material, so that the material flows out of the side flow port 201.

[0020] The ton bag supporting mechanism 50 is used for placing the ton bag below the flow port 201.

[0021] The ton bag hoisting mechanism 60 is used for carrying the ton bag.

[0022] Specifically, in a preferred embodiment, the material blocking mechanism 40 comprises a material blocking plate 401, a hydraulic rod 402, a supporting plate 403 and a hoisting rod 404.

[0023] The height of the material blocking plate 401 is changed by lifting or lowering the hydraulic rod 402, so as to change the conveying direction of the material.

[0024] In a preferred embodiment, the ton bag supporting mechanism 50 comprises a material turning bin 501, a ton bag supporting frame 502, and a supporting rod 503, the upper end of the material turning bin 501 is fixedly connected with the ton bag supporting frame 502, the edge of the material turning bin 501 is fixedly connected with the upper end of the supporting rod 503, the upper end of the material turning bin 501 is open, and the bottom of the material turning bin 501 is provided with a discharging port having a predetermined height from the ground to place the ton bag.

[0025] In the above manner, the ton bag can be placed on the ton bag supporting frame 502 so that the material falls into the ton bag. The material scattered outside the ton bag can fall into the turnover bin and then slide to the ton bag on the ground from the discharging port. In another preferred embodiment, a chute can be placed between the material turning bin 501 and the flow dividing port 201 so that the material enters the material turning bin 501 through the chute and then enters the ton bag from the discharging port of the material turning bin 501. In this case, the ton bag can be placed on the ground for transportation.

[0026] In a preferred embodiment, the ton bag supporting frame 502 comprises a H-shaped frame 5021 and four supporting rods 5022, the upper end of the supporting rod 5022 is fixedly connected with the H-shaped frame 5021, and the lower end of the supporting rod 5022 is fixedly connected with the edge of the material turning bin 501. It can be understood that the opening of the H-shaped frame 5021 is smaller than the opening of the turnover bin, and at the same time, in order to facilitate the support of the ton bag, the opening of the H-shaped frame 5021 is also smaller than the opening of the ton bag. Of course, the form of the ton bag supporting frame 502 is not limited to the above structure, and any structure that can stably place the ton bag is also applicable.

[0027] In a preferred embodiment, the ton bag hoisting mechanism 60 comprises a base frame 601, an inclined supporting rod 602, and a hook 603, the base frame 601 is fixedly connected with the lower end of the inclined supporting rod 602, the upper end of the base frame 601 is fixedly connected with the hook 603, the hook 603 is used for suspending the ton bag, and both sides of the base frame 601 are provided with a plug rod hole to hoist the ton bag hoisting mechanism 60 by a forklift.

[0028] The lifting height of the crane is limited and cannot hoist the ton bag to the ton bag supporting frame 502. With the help of the ton bag hoisting mechanism 60, the ton bag is first fixed on the hook 603, and then the forklift is inserted into the plug rod hole to hoist the ton bag hoisting mechanism 60 while hoisting the ton bag. In order to facilitate the fixation of the ton bag, the hook 603 and the inclined supporting rod 602 can be a soft connection, and two sides for hanging the ton bag are provided.

[0029] The above disclosure is only a preferred embodiment of the present application, and of course cannot limit the scope of the present application. Those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made according to the claims of the present application still belong to the scope of the present application.

Claims

1. A molding material turnover system characterized by: The application relates to a ton bag supporting device, which comprises a transfer conveying belt, a feeding conveying belt, a material blocking mechanism, a ton bag supporting mechanism and a ton bag hoisting mechanism.

2. The shaped material handling system of claim 1, wherein: The material blocking mechanism comprises a material blocking plate, a hydraulic rod, a supporting plate and a suspending rod, the material blocking plate is obliquely arranged above the transfer conveying belt, the upper end of the material blocking plate is fixedly connected with the lower end of the hydraulic rod, the upper end of the hydraulic rod is fixedly connected with the supporting plate, the hydraulic rod is arranged on the two sides of the supporting plate, and the lower end of the suspending rod is fixedly connected with the supporting plate to suspend the supporting plate.

3. The shaped material handling system of claim 1, wherein: The ton bag supporting mechanism comprises a material transferring bin, a ton bag supporting frame and a supporting rod, the upper end of the material transferring bin is fixedly connected with the ton bag supporting frame, the edge of the material transferring bin is fixedly connected with the upper end of the supporting rod, the upper end of the material transferring bin is open, the bottom of the material transferring bin is provided with a discharging port, and the discharging port has a predetermined height from the ground to place the ton bag.

4. The shaped material handling system of claim 3, wherein: The ton bag supporting frame comprises a mouth-shaped frame and four supporting rods, the upper end of each supporting rod is fixedly connected with the mouth-shaped frame, and the lower end of each supporting rod is fixedly connected with the edge of the material transferring bin.

5. The shaped material handling system of claim 1, wherein: The ton bag hoisting mechanism comprises a base frame, an inclined supporting rod and a hook, the base frame is fixedly connected with the lower end of the inclined supporting rod, the upper end of the base frame is fixedly connected with the hook, the hook is used for suspending the ton bag, and the two sides of the base frame are provided with rod inserting holes to hoist the ton bag hoisting mechanism by a forklift.