Intermittent automatic filling equipment
By designing an intermittent automatic filling equipment, the pusher and stop sleeve are used to quickly position and push empty bottles, solving the problem of filling equipment downtime and waiting, and improving filling efficiency and production efficiency.
Patent Information
- Application Number
- CN202423091738.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing filling equipment requires downtime during the filling process, causing the conveyor belt to waste time in other processes and affecting production efficiency.
The intermittent automatic filling equipment uses a multi-component finished product conveyor belt and an empty bottle conveyor belt in conjunction with a pusher frame and a stop sleeve to achieve rapid pushing and positioning of empty bottles, ensuring that the filling machine can continuously transport empty bottles without stopping, and perform capping operations during the filling interval.
This enabled the empty bottle conveyor belt to operate continuously without stopping, improving filling efficiency and making full use of processing time for capping operations, thereby improving overall production efficiency.
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Figure CN223804870U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquid filling technical field, concretely relates to intermittent automatic filling equipment. BACKGROUND
[0002] Filling is the key procedure that liquid product is automatically filled into the bottle, along with the development of science and technology, a lot of automatic filling machines appear, but the existing filling equipment needs to use the conveying belt to directly convey empty bottles to the bottom of filling machine to wait for filling machine to fill when using, but the conveying belt needs to stop and wait at this time, until filling is finished to continue conveying, because the conveying belt still involves many procedures in front, the stop of conveying belt can waste a lot of time of other procedures, thereby affecting the overall production efficiency of product. CONTENT OF UTILITY MODEL
[0003] The utility model aims at providing intermittent automatic filling equipment to solve the above insufficient place in prior art.
[0004] The utility model provides the following technical scheme: a kind of intermittent automatic filling equipment, empty bottle conveying belt is provided with multiple groups of side -by-side arrangement finished product conveying belt in one end of empty bottle conveying belt, finished product conveying belt is provided with filling machine above near empty bottle conveying belt one end, filling machine is the filling machine of ordinary multiple filling nozzle, it can be filled to multiple empty bottles simultaneously, the side of filling machine far from push platform is provided with push platform of empty bottle conveying belt, and the top of push platform is slidably installed with push frame, and a plurality of push plates are fixedly connected on push frame, the bottom of filling machine far from push frame side is provided with stop frame, and filling machine and stop frame are vertically moved above finished product conveying belt, and stop frame is fixedly connected with stop sleeve at the position corresponding to push plate, and stop sleeve and push plate are equidistantly distributed, and the spacing of empty bottle conveyed on empty bottle conveying belt is same with the spacing, and the spacing is the spacing of filling nozzle in lower part of filling machine, and then in actual use, empty bottle conveying belt is conveyed to finished product conveying belt, so that a group of empty bottles correspond to each finished product conveying belt, when controlling push frame to move to filling machine, corresponding empty bottle can be quickly pushed to filling position on the bottom of filling machine by using push plate, and be positioned by stop sleeve, and then push frame returns to reset quickly, and then filling nozzle is inserted into each empty bottle to fill by filling machine descending, in this process, empty bottle conveying belt does not stop moving, and continuously conveys empty bottle, and during filling, the next group of empty bottles is conveyed to waiting area, when a group of empty bottles is filled, filling machine can be controlled to rise, and stop frame is also controlled to rise, after separating from the block of stop frame, filled bottle is conveyed backward by finished product conveying belt, to realize the synchronous conveying of multiple empty bottles, and finished product conveying belt is conveyed once backward after each group of empty bottles is filled, to form intermittent filling and indirect output, and capping equipment can be arranged on finished product conveying belt, so that capping operation is carried out on each bottle by using the intermittent time, to fully utilize processing time, and ensure continuous non-stop operation of empty bottle conveying belt, to greatly improve the filling efficiency of equipment.
[0005] Preferably, the outer side of the finished product conveying belt is provided with a filling machine base, a hydraulic cylinder is fixedly installed on the top of the filling machine base, and the top movable end of the hydraulic cylinder is fixedly connected with the filling machine, so as to drive the lifting operation of the filling machine by means of the hydraulic cylinder.
[0006] Preferably, a boom is fixedly connected to the top of the stop frame, a sliding sleeve is fixedly connected to the outer side of the filling machine, the boom penetrates through the sliding sleeve and is slidably connected with the sliding sleeve, and a limiting structure is fixedly connected to the top of the boom, so that in use, the filling machine can be controlled to descend for a distance first, so that the stop frame falls on the finished product conveying belt, to position and block the empty bottles, when the empty bottles are in place, the filling machine is controlled to continue to descend for filling, and after filling is completed, the filling machine is controlled to rise, and the stop frame is lifted upwards, to remove the restriction on the bottles.
[0007] Preferably, the top of the pushing platform is provided with a sliding groove, the pushing frame is slidingly installed in the sliding groove, two groups of air cylinders are fixedly installed on the pushing platform, and movable ends of the two groups of air cylinders are fixedly connected with the pushing frame, thereby realizing transverse driving of the pushing frame.
[0008] Preferably, the pushing plate is provided with two rotating rollers at two ends, the rotating rollers are vertically distributed, and the rotating rollers are fixedly connected with rubber layers outside, thereby realizing pushing of the empty bottles by the two rotating rollers when the empty bottles are pushed, at this time, the two supporting points can be used to accurately position the outer wall of the circular empty bottles, the empty bottles are ensured to be on the pushing straight line, the rubber layers can be used to effectively protect the empty bottles, and the empty bottles will not be displaced in the reverse direction when the pushing frame is reset, and the safety and accuracy of the equipment are further improved.
[0009] Preferably, the stop sleeve is in a semi-cylindrical structure, a plurality of rollers are rotatably installed on the inner wall of the stop sleeve, and the rollers are vertically arranged, thereby realizing accurate positioning of the empty bottles by the rollers when the empty bottles are horizontally entered into the stop sleeve, and the rollers can be used to realize frictionless separation of the bottles from the stop sleeve when the stop frame and the stop sleeve are lifted, so that the bottles are prevented from shaking when the stop sleeve is lifted, and the stability of the equipment is further improved.
[0010] In the above technical scheme, the technical effects and advantages of the utility model are as follows:
[0011] 1. The utility model discloses a plurality of finished product conveying belts are matched with empty bottle conveying belts, the empty bottles are continuously conveyed to the finished product conveying belt by the empty bottle conveying belt, the empty bottles are moved to the filling machine by the pushing frame, the empty bottles are continuously conveyed during the filling process of the filling machine, the filling machine and the stop frame are lifted after a group of empty bottles are filled, the finished product conveying belt is conveyed once backward, the bottles are capped during the intermittent time, the processing time is fully utilized, the empty bottle conveying belt continuously operates without shutdown, and the filling efficiency of the equipment is greatly improved.
[0012] 2. The empty bottles are pushed by the pushing plate and blocked and positioned by the stop sleeve, the two rotating rollers push the empty bottles, the outer wall of the circular empty bottles is accurately positioned, the empty bottles are protected by the rubber layers, the empty bottles are not displaced in the reverse direction when the pushing frame is reset, the bottles are separated from the stop sleeve by the rolling cooperation of the rollers when the stop sleeve is lifted, the bottles are prevented from shaking when the stop sleeve is lifted, the safety and accuracy of the equipment are further improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows.
[0014] Figure 1 It is a top view of the overall structure of the utility model.
[0015] Figure 2 It is a top view when the structure pushing frame pushes a group of empty bottles to the filling station.
[0016] Figure 3 It is a side view of the filling machine.
[0017] Figure 4 It is a state diagram when the pushing plate pushes the empty bottles to the inside of the stop sleeve.
[0018] Explanation of the reference signs:
[0019] 1, empty bottle conveying belt; 2, finished product conveying belt; 3, filling machine base; 31, hydraulic cylinder; 4, filling machine; 41, sliding sleeve; 5, pushing platform; 51, air cylinder; 6, pushing frame; 61, pushing plate; 62, rotating roller; 63, rubber layer; 7, stop frame; 71, stop sleeve; 72, hanging rod; 73, roller. Specific implementation
[0020] Embodiment
[0021] The utility model provides a kind of empty bottle conveying device, including empty bottle conveying belt, finished product conveying belt, filling machine base, hydraulic cylinder, filling machine, sliding sleeve, pushing platform, air cylinder, pushing frame, pushing plate, rotating roller, rubber layer, stop frame, stop sleeve, hanging rod and roller. Figures 1-4The intermittent automatic filling equipment shown comprises an empty bottle conveying belt 1, a plurality of groups of finished product conveying belts 2 are arranged side by side at one end of the empty bottle conveying belt 1, a filling machine 4 is arranged above the one end of the empty bottle conveying belt 1, the filling machine 4 is a common filling machine with multiple filling nozzles, can simultaneously fill a plurality of empty bottles, a pushing platform 5 is arranged at the side, away from the filling machine 4, of the empty bottle conveying belt 1, a pushing frame 6 is slidingly installed on the top of the pushing platform 5, a plurality of pushing plates 61 are fixedly connected to the pushing frame 6, a stop frame 7 is arranged at the bottom of the side, away from the pushing frame 6, of the filling machine 4, the filling machine 4 and the stop frame 7 are vertically moved above the finished product conveying belt 2, a stop sleeve 71 is fixedly connected to the stop frame 7 at a position corresponding to the pushing plate 61, the stop sleeves 71 and the pushing plates 61 are equally distributed, and the spacing between the empty bottles conveyed on the empty bottle conveying belt 1 is the same as the spacing, which is the spacing of the filling nozzles at the lower part of the filling machine 4, so that, in actual use, the empty bottle conveying belt 1 conveys the empty bottles to the finished product conveying belt 2, so that a group of empty bottles correspond to each finished product conveying belt 2, at this time, the pushing frame 6 is controlled to move to the filling machine 4, so that the corresponding empty bottles are quickly pushed to the filling position at the bottom of the filling machine 4 by the pushing plate 61, and are positioned by the stop sleeve 71, and then the pushing frame 6 quickly returns to the reset position, and then the filling machine 4 is lowered to insert the filling nozzles into the empty bottles for filling, in this process, the empty bottle conveying belt 1 does not stop moving and continuously conveys the empty bottles, and during the filling, the next group of empty bottles is conveyed to the waiting area, when a group of empty bottles is filled, the filling machine 4 is controlled to rise, and the stop frame 7 is also controlled to rise, after the stop frame 7 is separated from the blocking, the filled bottles are conveyed backward by the finished product conveying belt 2, so that the synchronous conveying of a plurality of empty bottles is realized, and the finished product conveying belt 2 is conveyed backward once for every group of filled empty bottles, so that intermittent filling and indirect output are realized, a capping device can be arranged on the finished product conveying belt 2, so that the intermittent time is used for capping the bottles, so that the processing time is fully utilized, and the continuous non-stop operation of the empty bottle conveying belt 1 is ensured, so that the filling efficiency of the equipment is greatly improved.
[0022] Further, in the above technical scheme, the outer side of the finished product conveying belt 2 is provided with a filling machine base 3, the top of the filling machine base 3 is fixedly installed with a hydraulic cylinder 31, the top movable end of the hydraulic cylinder 31 is fixedly connected with the filling machine 4, and the lifting operation of the filling machine 4 is driven by the hydraulic cylinder 31.
[0023] Further, in the above technical scheme, the top of the stop frame 7 is fixedly connected with a boom 72, the outer side of the filling machine 4 is fixedly connected with a sliding sleeve 41, the boom 72 penetrates through the sliding sleeve 41 and is in sliding connection with the sliding sleeve 41, and the top of the boom 72 is fixedly connected with a limiting structure, so that in use, the filling machine 4 can be first controlled to descend for a distance, the stop frame 7 falls on the finished product conveying belt 2, the empty bottles are positioned and blocked, when the empty bottles are in place, the filling machine 4 is controlled to continue to descend for filling, and after the filling is completed, the filling machine 4 is controlled to ascend and the stop frame 7 is taken upward, so that the restriction on the bottles is released.
[0024] Further, in the above technical scheme, the top of the push platform 5 is provided with a sliding groove, the push frame 6 is slidingly installed in the inside of the sliding groove, two groups of air cylinders 51 are fixedly installed on the push platform 5, and the movable ends of the two groups of air cylinders 51 are fixedly connected with the push frame 6, so as to realize the transverse driving of the push frame 6.
[0025] Further, in the above technical scheme, the two ends of the push plate 61 are rotatably connected with rotating rollers 62, the rotating rollers 62 are vertically distributed, the outside of the rotating rollers 62 is fixedly connected with rubber layers 63, so that when the empty bottles are pushed, the two rotating rollers 62 contact the empty bottles to push the empty bottles, at this time, the two supporting points can accurately position the outer wall of the circular empty bottles, so as to ensure that the empty bottles are on the pushing straight line, and the buffering of the rubber layers 63 can effectively protect the empty bottles, and when the push frame 6 is reset, the empty bottles will not be displaced in the opposite direction due to the connection with the empty bottles, so as to further improve the safety and accuracy of the equipment.
[0026] Further, in the above technical scheme, the stop sleeve 71 is a semi-cylindrical structure, a plurality of rollers 73 are rotatably installed in the inner wall of the stop sleeve 71, the rollers 73 are vertically arranged, so that when the empty bottles enter the stop sleeve 71 transversely, the rollers 73 contact the empty bottles to accurately position the empty bottles, and when the stop frame 7 and the stop sleeve 71 ascend, the rollers 73 are used to roll, so that the bottles and the stop sleeve 71 are separated without friction, so as to avoid that the bottles are shaken when the stop sleeve 71 ascends, and the stability of the equipment is further improved.
[0027] Working principle: through the setting of multiple groups of finished product conveying belt 2 and empty bottle conveying belt 1 cooperation, the empty bottle conveying belt 1 is used to continuously convey the empty bottle to the finished product conveying belt 2, so that a group of empty bottles corresponds to each finished product conveying belt 2, at this time control the push frame 6 to move to the filling machine 4, that is, the corresponding empty bottle is quickly pushed to the filling position at the bottom of the filling machine 4 by the push plate 61, and is positioned by the stop sleeve 71, and then the push frame 6 returns to reset, followed by the filling machine 4 descending to make the filling nozzle insert into each empty bottle for filling, in this process, the empty bottle conveying belt 1 does not stop moving, continuously conveying empty bottles, and during filling, the next group of empty bottles is conveyed to the waiting area, when a group of empty bottles is filled, the filling machine 4 rises, and the stop frame 7 also rises, after the stop frame 7 is separated from the blocking, the filled bottles are conveyed backward by the finished product conveying belt 2, thereby realizing the synchronous conveying of multiple empty bottles, and the finished product conveying belt 2 is conveyed backward once for every group of empty bottles filled, forming intermittent filling and indirect output, the capping equipment can be set on the finished product conveying belt 2, so that the intermittent time is used for capping work of each bottle, so as to fully utilize the processing time and ensure the continuous non-stop operation of the empty bottle conveying belt 1, thereby greatly improving the filling efficiency of the equipment, and the pushing of the empty bottle by the push plate 61 and the blocking and positioning of the bottle by the stop sleeve 71, when pushing, the two rotating rollers 62 contact the empty bottle to push the empty bottle, at this time, two supporting points can be used to accurately position the outer wall of the circular empty bottle, ensure that the empty bottle is on the pushing straight line, and the buffer of the rubber layer 63 can effectively protect the empty bottle, and when the push frame 6 resets, it will not cause the empty bottle to produce reverse displacement due to the connection with the empty bottle, and when the stop sleeve 71 rises, the rolling cooperation of the roller 73 can make the bottle and the stop sleeve 71 separate without friction, thereby avoiding the stop sleeve 71 from shaking the bottle when it rises, further improving the safety and accuracy of the equipment.
Claims
1. An intermittent automatic filling installation comprising a conveyor (1) of empty bottles, characterized in that: One end of the empty bottle conveying belt (1) is provided with a plurality of groups of finished product conveying belts (2) arranged side by side, the finished product conveying belt (2) is provided with a filling machine (4) near the upper side of one end of the empty bottle conveying belt (1), the side of the empty bottle conveying belt (1) away from the filling machine (4) is provided with a pushing platform (5), the top of the pushing platform (5) is slidably installed with a pushing frame (6), a plurality of pushing plates (61) are fixedly connected on the pushing frame (6), the bottom of the side of the filling machine (4) away from the pushing frame (6) is provided with a stop frame (7), the filling machine (4) and the stop frame (7) are vertically movable above the finished product conveying belt (2), a plurality of stop sleeves (71) are fixedly connected on the stop frame (7) corresponding to the positions of the pushing plates (61), and the stop sleeves (71) and the pushing plates (61) are equally distributed.
2. An intermittent automatic filling apparatus according to claim 1, characterized in that: The outer side of the finished product conveying belt (2) is provided with a filling machine base (3), the top of the filling machine base (3) is fixedly installed with a hydraulic cylinder (31), and the top movable end of the hydraulic cylinder (31) is fixedly connected with the filling machine (4).
3. An intermittent automatic filling apparatus according to claim 2, characterized in that: The top of the stop frame (7) is fixedly connected with a boom (72), the outer side of the filling machine (4) is fixedly connected with a sliding sleeve (41), the boom (72) penetrates through the sliding sleeve (41) and is slidably connected with the sliding sleeve (41), and the top of the boom (72) is fixedly connected with a limiting structure.
4. An intermittent automatic filling apparatus according to claim 1, characterized in that: The top of the pushing platform (5) is provided with a sliding groove, the pushing frame (6) is slidably installed in the sliding groove, and two groups of air cylinders (51) are fixedly installed on the pushing platform (5), and the movable ends of the two groups of air cylinders (51) are fixedly connected with the pushing frame (6).
5. An intermittent automatic filling apparatus according to claim 1, characterized in that: Both ends of the pushing plate (61) are rotatably connected with rotating rollers (62), the rotating rollers (62) are vertically distributed, and the outer side of the rotating roller (62) is fixedly connected with a rubber layer (63).
6. An intermittent automatic filling apparatus according to claim 1, characterized in that: The stop sleeve (71) is a semi-cylindrical structure, a plurality of rollers (73) are rotatably installed in the inner wall of the stop sleeve (71), and the rollers (73) are vertically arranged.