Broken warp automatic stop warping machine based on airflow type dust removal

Abstract

The utility model relates to the technical field of warping machines, and discloses a broken warp automatic stop warping machine based on airflow type dust removal, which comprises a base and a warping machine main body arranged at the top of the base, a driving device is arranged in the warping machine main body, a wind-up roller is arranged at the output end of the driving device, and a tension roller is arranged in the warping machine main body. An airflow dust removal mechanism for sucking dust impurities and fiber plush generated in the warping machine main body is arranged in the warping machine main body. According to the broken warp automatic stop warping machine based on airflow type dust removal, dust and fiber plush can be effectively adsorbed to the corresponding position of the warping machine body through suction force generated by the air blowing fan and are filtered through the filter plate, and the cleanliness of the surface of yarn warp is ensured. Meanwhile, the scraper can scrape the surface of the filter plate in a reciprocating mode, and excessive attachment of dust, impurities and fiber plush is avoided. In addition, the filter plate can be regularly detached and cleaned. The dust removal treatment effect and the stability of the equipment are further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a whole dressing machine technical field, concretely relates to a whole dressing machine of broken warp self -stop based on airflow type dust removal. BACKGROUND

[0002] The whole dressing machine in the process of whole dressing, yarn warp can appear broken warp in the friction, and because yarn warp is thin and light in color, it is not easy to be found by staff after broken warp, resulting in the quality of the last winding yarn warp is not good, and fiber nap and dust are easily adsorbed on the yarn warp after friction in the process of whole dressing, so as to solve such phenomenon, a whole dressing machine that can stop when broken warp is often used.

[0003] For example, the broken warp self -stop whole dressing machine of China open number CN219972595U, the dust impurities and fiber nap above the whole dressing machine can be sucked in through the blast fan and dust hopper, and the broken warp condition can be sensitively sensed and whole dressing is stopped through the spring and induction plate, which is convenient for staff to adjust in time, and the sucked airflow can be discharged through the filter plate, and the dust impurities are blocked and collected. However, the existing device has many drawbacks in actual application: first, although the existing device can block and collect dust impurities through the filter plate, the filter plate may be blocked or accumulate too much impurities in the long-term use process, which affects the dust removal effect. In addition, the disassembly and cleaning of the filter plate can be difficult, which increases the maintenance cost and time. Secondly, the existing device detects the broken warp condition through the spring and induction plate, but when the broken warp condition is detected, the whole dressing machine needs to be manually closed, which has a certain reaction processing time, resulting in the problem of untimely shutdown. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of broken warp self -stop whole dressing machine based on airflow type dust removal, when broken warp occurs, through the rebound of first spring and the detection of force sensor, start-stop control equipment can automatically stop working and can further improve dust removal processing effect and the stability of equipment.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of broken warp self -stop whole dressing machine based on airflow type dust removal, including base and the whole dressing machine main body of setting at its top, the driving equipment is arranged in the whole dressing machine main body, the output of the driving equipment is provided with winding roller, the tensioning roller is arranged in the whole dressing machine main body, the airflow dust removal mechanism that the dust impurities and fiber nap generated in the whole dressing machine main body are inhaled is arranged in the whole dressing machine main body.

[0006] The blast fan and filter plate are arranged in the airflow dust removal mechanism, the blast fan and filter plate are arranged in the whole dressing machine main body, and the filter plate is arranged at the side of the blast fan.

[0007] The filter plate is externally provided with a scraper plate for scraping off dust impurities and fiber nap attached to the outside of the filter plate, and the whole body of the beaming machine is provided with a driving assembly for driving the scraper plate to reciprocate.

[0008] Preferably, the driving assembly comprises a driving motor arranged in the whole body of the beaming machine, a mounting frame and a supporting column, the air blowing fan is in transmission connection with the output shaft of the driving motor, the connecting rod is rotatably arranged in the mounting frame, the connecting rod and the output shaft of the driving motor are provided with intermeshing bevel gears, the bottom of the connecting rod is provided with a first connecting disc, the side of the first connecting disc away from the connecting rod is provided with a connecting column, the top of the supporting column is provided with a second connecting disc, the top of the second connecting disc is rotatably provided with a connecting frame, and the connecting frame is provided with a half gear on the side close to the filter plate.

[0009] Preferably, the connecting column is arranged eccentrically with the first connecting disc.

[0010] Preferably, the whole body of the beaming machine is provided with a communication groove for the gas generated by the air blowing fan to pass through.

[0011] Preferably, the driving assembly further comprises a supporting seat arranged in the whole body of the beaming machine, the supporting seat is slidably provided with a rack plate, the outer side of the rack plate is provided with a connecting plate, and the connecting plate is connected with the scraper plate.

[0012] Preferably, the rack plate is in engagement with the half gear, and the scraper plate is in close contact with the filter plate.

[0013] Preferably, the whole body of the beaming machine is further provided with an auxiliary dismounting mechanism for dismounting and cleaning the filter plate, the auxiliary dismounting mechanism comprises mounting frames symmetrically arranged outside the filter plate, a group of mounting frames are rotatably provided with screw rods, the screw rods are provided with handles, another group of mounting frames are provided with limiting rods, the limiting rods are provided with push plates for pushing the filter plate, and the push plates are in threaded connection with the screw rods.

[0014] Preferably, the whole body of the beaming machine is further provided with a broken-end self-stopping mechanism for automatically stopping when the end is broken, the broken-end self-stopping mechanism comprises a press roller arranged in the whole body of the beaming machine, the press roller is provided with a sliding rod, the sliding rod is provided with a ring, the sliding rod is sleeved with a first spring, the first spring is provided with a force sensor for detecting the change of the elastic force of the first spring, and the force sensor is signal-connected with a start-stop control device.

[0015] Compared with the prior art, the broken-end self-stopping beaming machine based on airflow dust removal has the following advantages

[0016] Beneficial effects:

[0017] 1. The broken warp self-stopping warping machine based on airflow dust removal, the yarn warp is effectively treated under the joint action of the ring, the pressure roller and the tension roller, the consistency of the flatness and the tension of the yarn warp is ensured, when the yarn warp is broken, the starting and stopping control equipment can be automatically stopped through the rebound of the first spring and the detection of the force sensor, the problems such as equipment damage or yarn winding caused by broken warp are avoided, the stable operation of the warping machine is protected, the need for manual intervention is reduced, and the work efficiency is improved.

[0018] 2. The broken warp self-stopping warping machine based on airflow dust removal, the suction force generated by the air blowing fan can effectively adsorb dust and fiber plush to the corresponding position of the warping machine main body, and filter through the filter plate, so that the cleanliness of the surface of the yarn warp is ensured. Meanwhile, the scraper can reciprocally scrape the surface of the filter plate to avoid too much attachment of dust impurities and fiber plush. In addition, the filter plate can be regularly disassembled and cleaned. The dust removal treatment effect and the stability of the equipment are further improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 A three-dimensional structure diagram of a broken warp self-stopping warping machine based on airflow dust removal of the utility model Figure One .

[0020] Figure 2 A three-dimensional structure diagram of a broken warp self-stopping warping machine based on airflow dust removal of the utility model Figure Two .

[0021] Figure 3 A three-dimensional structure diagram of a broken warp self-stopping warping machine based on airflow dust removal of the utility model Figure Three .

[0022] Figure 4 A three-dimensional structure diagram of an airflow dust removal mechanism in a broken warp self-stopping warping machine based on airflow dust removal of the utility model Figure One .

[0023] Figure 5 A three-dimensional structure diagram of an airflow dust removal mechanism in a broken warp self-stopping warping machine based on airflow dust removal of the utility model Figure Two .

[0024] Figure 6 A three-dimensional structure diagram of an airflow dust removal mechanism in a broken warp self-stopping warping machine based on airflow dust removal of the utility model

[0025] Figure 7 A three-dimensional structure diagram of an airflow dust removal mechanism in a broken warp self-stopping warping machine based on airflow dust removal of the utility model

[0026] Figure 8The utility model provides a kind of broken warp self-stopping warper based on airflow dust removal in the broken warp self-stopping mechanism three-dimensional structure schematic diagram.

[0027] In the drawing: 1, base; 2, warper main body; 31, driving device; 32, winding roller; 33, tensioning roller; 4, broken warp self-stopping mechanism; 41, compression roller; 42, sliding rod; 43, through ring; 44, first spring; 45, force sensor; 46, start-stop control device; 5, airflow dust removal mechanism; 51, blowing fan; 52, filter plate; 53, scraper; 5a, driving assembly; 511, driving motor; 512, mounting frame; 513, connecting rod; 514, bevel gear; 515, first connecting disc; 516, connecting column; 517, support column; 518, second connecting disc; 519, connecting frame; 5110, half gear; 5111, support seat; 5112, rack plate; 5113, connecting plate; 6, auxiliary dismounting mechanism; 61, mounting frame; 62, screw rod; 63, handle; 64, limiting rod; 65, push plate. DETAILED DESCRIPTION

[0028] In order to further understand the characteristics, technical means and specific purposes and functions achieved by the utility model, the utility model will be described in further detail below in combination with the drawings and specific embodiments.

[0029] Embodiment one: please refer to Figures 1-7 The utility model provides a kind of technical scheme: a kind of broken warp self-stopping warper based on airflow dust removal, including base 1 and the warper main body 2 being set at its top, warper main body 2 is provided with driving device 31, the output of driving device 31 is provided with winding roller 32, warper main body 2 is provided with tensioning roller 33, warper main body 2 is provided with airflow dust removal mechanism 5 that the dust impurities and fibre nap generated in warper main body 2 are inhaled.

[0030] Airflow dust removal mechanism 5 is provided with blowing fan 51 and filter plate 52, blowing fan 51 and filter plate 52 are set in warper main body 2, and filter plate 52 is set at the side of blowing fan 51.

[0031] Filter plate 52 is provided with scraper 53 that the dust impurities and fibre nap attached to the outside of filter plate 52 are scraped, and driving assembly 5a that driving scraper 53 reciprocatingly moves is provided in warper main body 2.The combination of scraper 53 and driving assembly 5a can automatically clean the impurities on filter plate 52, ensure that dust removal effect is continuously efficient, and reduce the frequency of manual maintenance.

[0032] Preferably, the driving assembly 5a comprises a driving motor 511 arranged in the beaming machine body 2, a mounting frame 512 and a supporting column 517, the air blowing fan 51 is in transmission connection with the output shaft of the driving motor 511, the connecting rod 513 is rotatably arranged in the mounting frame 512, the bevel gears 514 are arranged on the connecting rod 513 and the output shaft of the driving motor 511 and are in mesh with each other, the first connecting disc 515 is arranged at the bottom of the connecting rod 513, the connecting column 516 is arranged on the side of the first connecting disc 515 away from the connecting rod 513, the second connecting disc 518 is arranged at the top of the supporting column 517, the connecting frame 519 is rotatably arranged at the top of the second connecting disc 518, and the half gear 5110 is arranged on the side of the connecting frame 519 close to the filter plate 52. The reciprocating motion of the scraper 53 can be stably realized, and the dust removal efficiency is improved.

[0033] Preferably, the connecting column 516 is arranged eccentrically relative to the first connecting disc 515, so that the continuous reciprocating motion can be realized.

[0034] Preferably, the beaming machine body 2 is provided with a communication groove through which the gas generated by the air blowing fan 51 passes. The design of the communication groove enables the gas flow to pass through the beaming machine body 2 smoothly, and improves the dust removal effect.

[0035] Preferably, the driving assembly 5a further comprises a supporting seat 5111 arranged in the beaming machine body 2, the rack plate 5112 is slidably arranged in the supporting seat 5111, the connecting plate 5113 is arranged on the outer side of the rack plate 5112, and the connecting plate 5113 is connected with the scraper 53.

[0036] Preferably, the rack plate 5112 is in mesh with the half gear 5110, and the scraper 53 is in close contact with the filter plate 52. It is ensured that the scraper 53 can be closely attached to the filter plate 52, and the dust and fiber plush attached to the filter plate 52 can be effectively scraped off.

[0037] Preferably, the beaming machine body 2 is further provided with an auxiliary dismounting mechanism 6 for dismounting and cleaning the filter plate 52, the auxiliary dismounting mechanism 6 comprises mounting frames 61 symmetrically arranged outside the filter plate 52, a group of mounting frames 61 are rotatably provided with screw rods 62, handles 63 are arranged outside the screw rods 62, limiting rods 64 are arranged in the other group of mounting frames 61, push plates 65 for pushing the filter plate 52 are arranged outside the limiting rods 64, and the push plates 65 are in threaded connection with the screw rods 62. The cleaning and replacement of the filter plate 52 become more convenient, and the maintainability and operability of the equipment are improved.

[0038] Embodiment two: please refer to Figure 8And combined with example one, further get, the warp dressing machine main body 2 still be provided with the broken warp self-stop mechanism 4 that stops when broken, the broken warp self-stop mechanism 4 includes the compression roller 41 that is provided in the warp dressing machine main body 2, the compression roller 41 outside is provided with the slide bar 42, the slide bar 42 outside is provided with the wear ring 43, the slide bar 42 is equipped with the first spring 44, the first spring 44 outside is provided with the force sensor 45 that detects the first spring 44 elastic force changes, the force sensor 45 outside signal connection has start-stop control equipment 46.Broken warp self-stop mechanism 4 can automatically stop when the yarn is broken, avoid the equipment damage and the yarn winding etc. problem, improve the production efficiency and security.

[0039] In actual operation process, first, the yarn to be treated is threaded through the wear ring 43, passes around the tension roller 33 and is wound on the winding roller 32. The driving device 31 is started to rotate the winding roller 32 for winding the yarn. Under the joint action of the wear ring 43, the compression roller 41 and the tension roller 33, the yarn is subjected to the warping treatment.

[0040] When the yarn is broken, the first spring 44 will rebound due to the loss of transmission force. At this time, the force sensor 45 detects the elastic force of the first spring 44 and transmits it to the start-stop control equipment 46, so that it stops, avoiding interference with subsequent work.

[0041] To avoid dust, impurities and fiber plush adhering to the surface of the yarn, the driving motor 511 can be turned on to rotate the air blowing fan 51 to generate suction. Under the action of the communication groove of the warp dressing machine main body 2, the dust, impurities and fiber plush are adsorbed to the corresponding position of the warp dressing machine main body 2, and after being filtered by the filter plate 52, the excess air flow is discharged.

[0042] At the same time, the rotation of the driving motor 511 drives the bevel gear 514 to rotate, and then drives the bevel gear and the first connecting disc 515 arranged at the top of the connecting rod 513 to rotate. Since the connecting column 516 is eccentrically arranged with the first connecting disc 515, the connecting column 516 slides in the connecting frame 519, driving the connecting frame 519 to reciprocate on the top of the second connecting disc 518. This reciprocating movement makes the half gear 5110 intermittently mesh with the rack plate 5112, so that the rack plate 5112 reciprocates in the support seat 5111. Under the action of the connecting plate 5113, the scraper 53 reciprocates on the surface of the filter plate 52 to avoid excessive adhesion of dust, impurities and fiber plush.

[0043] To improve the filtering effect of the filter plate 52, it can be regularly disassembled and cleaned. Rotating the handle 63 makes the screw rod 62 rotate, and under the limiting action of the limiting rod 64, the push plate 65 moves, pushing the filter plate 52 to slide out of the warp dressing machine main body 2 for cleaning, improving the subsequent dust removal treatment effect.

[0044] The above embodiment only expresses one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A broken warp self-stopping warping machine based on airflow dust removal, comprising a base (1) and a warping machine body (2) arranged on the top of the base (1), a driving device (31) is arranged in the warping machine body (2), an output end of the driving device (31) is provided with a winding roller (32), and a tensioning roller (33) is arranged in the warping machine body (2), characterized in that, The air flow dust removal mechanism (5) is provided with a blowing fan (51) and a filter plate (52), the blowing fan (51) and the filter plate (52) are arranged in the beaming machine body (2), and the filter plate (52) is arranged beside the blowing fan (51). The filter plate (52) is provided with a scraper (53) outside the filter plate (52) for scraping off the dust and fiber attached to the outside of the filter plate (52), and the beaming machine body (2) is provided with a driving assembly (5a) for driving the scraper (53) to reciprocate. The driving assembly (5a) comprises a driving motor (511), a mounting frame (512) and a support column (517) arranged in the beaming machine body (2), the blowing fan (51) is in transmission connection with the output shaft of the driving motor (511), the mounting frame (512) is rotatably provided with a connecting rod (513), the connecting rod (513) and the output shaft of the driving motor (511) are provided with intermeshing bevel gears (514) outside, the bottom of the connecting rod (513) is provided with a first connecting disc (515), one side of the first connecting disc (515) away from the connecting rod (513) is provided with a connecting column (516), the top of the support column (517) is provided with a second connecting disc (518), the top of the second connecting disc (518) is rotatably provided with a connecting frame (519), and the connecting frame (519) is provided with a half gear (5110) on the side close to the filter plate (52).

2. The warp stopper beaming machine based on airflow dust removal according to claim 1, characterized in that: The connecting column (516) and the first connecting disc (515) are eccentrically arranged.

3. The warp stopper beaming machine based on airflow dust removal according to claim 2, characterized in that: The beaming machine body (2) is provided with a communication groove for the gas generated by the blowing fan (51) to pass through.

4. The warp stopper beaming machine based on airflow dust removal according to claim 2, characterized in that: The driving assembly (5a) further comprises a support seat (5111) arranged in the beaming machine body (2), the support seat (5111) is slidably provided with a rack plate (5112), the outer side of the rack plate (5112) is provided with a connecting plate (5113), and the connecting plate (5113) is connected with the scraper (53).

5. The warp stopper beaming machine based on airflow dust removal according to claim 1, characterized in that: The rack plate (5112) is engaged with the half gear (5110), and the scraper (53) is attached to the filter plate (52).

6. The warp stopper beaming machine based on airflow dust removal according to claim 5, characterized in that: The beaming machine body (2) is further provided with an auxiliary dismounting mechanism (6) for dismounting and cleaning the filter plate (52), the auxiliary dismounting mechanism (6) comprises mounting frames (61) symmetrically arranged outside the filter plate (52), a group of mounting frames (61) are rotatably provided with screw rods (62), the screw rods (62) are provided with handles (63) outside, another group of mounting frames (61) are provided with limiting rods (64), the limiting rods (64) are provided with push plates (65) for pushing the filter plate (52), and the push plates (65) are in threaded connection with the screw rods (62).

7. The warp stopper beaming machine based on airflow dust removal according to claim 1, characterized in that: ​ 8. The warp stopper beaming machine based on airflow dust removal according to claim 1, characterized in that: The warp dressing machine body (2) is further provided with a broken warp self-stopping mechanism (4) for automatically stopping when the warp is broken, the broken warp self-stopping mechanism (4) comprises a press roller (41) arranged in the warp dressing machine body (2), a sliding rod (42) is arranged outside the press roller (41), a through ring (43) is arranged outside the sliding rod (42), a first spring (44) is arranged outside the sliding rod (42), a force sensor (45) for detecting the change of the elastic force of the first spring (44) is arranged outside the first spring (44), and a start-stop control device (46) is signal-connected to the force sensor (45).

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