Efficient filtering and impurity removing type cotton yarn printing and dyeing equipment

By designing a high-efficiency filtration and impurity removal cotton yarn dyeing equipment, the problems of complex wastewater treatment, low filtration efficiency, and difficult cleaning and maintenance in traditional equipment have been solved. This has enabled automated cleaning and simplified maintenance, improving the operating efficiency and lifespan of the equipment.

CN223805295UActive Publication Date: 2026-01-16杭州富瑞司纺织染整有限公司
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Patent Information

Application Number
CN202520272862.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-01-16
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Traditional cotton yarn dyeing and printing equipment has complex wastewater treatment operations, low filtration efficiency, and relies on manual labor for cleaning and maintenance, which is labor-intensive and inefficient. The filter screen is also prone to clogging, affecting the equipment's lifespan.

Method used

A high-efficiency filtration and impurity removal cotton yarn dyeing equipment was designed, which includes a filtration component and a cleaning component. The filtration component achieves high-precision filtration, the cleaning component enables automatic cleaning, and the fixing component simplifies the installation and replacement of the filter screen.

Benefits of technology

It improves wastewater filtration efficiency, reduces manual labor intensity, ensures continuous high efficiency of the filter screen, simplifies maintenance procedures, and extends equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cotton yarn printing and dyeing, in particular to efficient filtering and impurity removing type cotton yarn printing and dyeing equipment which comprises a supporting frame, a printing and dyeing machine is arranged on one side of the supporting frame, a filtering assembly is arranged on the side, away from the printing and dyeing machine, of the supporting frame, and a cleaning assembly is arranged on the filtering assembly. According to the utility model, the filtering assembly is arranged, so that impurities in sewage can be quickly and effectively filtered by a high-precision filtering net, and the discharged sewage is ensured to reach the environment-friendly standard; through combined use of the cleaning assembly, the motor, the rotating shaft, the gear and the rack, automatic lifting and brushing actions of the cleaning brush are achieved, the labor intensity of manual cleaning is greatly relieved, meanwhile, the water sprayer can effectively wash the interior of the filter box, and it is guaranteed that the efficient filtering capacity of the filter screen is continuously kept.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cotton yarn printing and dyeing technical field especially relates to a high -efficient filtration and impurity removal type cotton yarn printing and dyeing equipment. BACKGROUND

[0002] Cotton yarn is the yarn that cotton fiber is processed through spinning process, is called cotton thread after plying, according to different spinning process, can be divided into general combing yarn and combed yarn, general combing yarn: it is the yarn that cotton fiber is spun through ordinary spinning system;Combed yarn: it is the yarn that cotton fiber is spun through combed spinning system, combed yarn selects high-quality raw material, fiber in yarn is straight parallel, and the impurity is less, and the luster is good, and the evenness is uniform and the strength is high, this kind of cotton yarn is used for weaving high-grade fabric.

[0003] However, the traditional cotton yarn printing and dyeing equipment has the problems of complex operation and low filtering efficiency in sewage treatment, and secondly, it excessively relies on manual cleaning and maintenance, which leads to high labor intensity and low efficiency, incomplete cleaning, easy to cause filter screen blockage, affect filtering performance, in addition, the filter screen is inconvenient to replace after long-term use, which shortens the overall service life of the equipment. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a high -efficient filtration and impurity removal type cotton yarn printing and dyeing equipment to solve the problems in the background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: it includes support frame, one side on the support frame is provided with printing and dyeing machine, one side on the support frame is provided with filter assembly away from printing and dyeing machine, and the filter assembly is provided with cleaning assembly.

[0006] As the utility model is preferred, the filter assembly includes the filter box arranged on the support frame, the filter box top is provided with the closure cover, the closure cover is provided with sewage pump, one side of printing and dyeing machine is provided with transmission pipeline no.

[0007] As the utility model is preferred, one side in the filter box is provided with the mounting frame, the closure cover bottom is provided with a pair of sealing plates corresponding the position of mounting frame, the mounting frame is provided with filter screen, and the filter screen is provided with a pair of fixed assemblies around.

[0008] As the utility model is preferred, the fixed assembly includes the connecting piece one who sets up at the filter screen one side, the flip buckle is movably arranged on the connecting piece one, the long strip hole is formed on the flip buckle, the installation sleeve is uniformly arranged on the installation frame corresponding the position of the flip buckle, the disc is slidably arranged in the installation sleeve, the spring is arranged between the disc and the inner top surface of the installation sleeve, the plug rod is arranged in the middle of the disc, the plug rod penetrates the installation sleeve, the knob is arranged on the end of the plug rod away from the disc, a pair of limit blocks are symmetrically arranged on the bottom of the knob, the limit slot is formed on the flip buckle corresponding the position of the limit block.

[0009] As the utility model is preferred, the cleaning assembly includes the installation frame who sets up on the closed cover, the motor is arranged on the installation frame, the bearing seat is arranged on the side of the closed cover away from the installation frame, the rotating shaft is inserted in the bearing seat, one end of the rotating shaft is connected with the transmission end of the motor, the gear is sleeved on the outside of the rotating shaft, the rack is meshingly arranged on one side of the gear, the sliding rail is arranged on the closed cover, the rack is slidably arranged on the sliding rail, the installation rod is arranged on the bottom of the rack, the installation rod penetrates the closed cover, the sealed bearing is arranged on the closed cover bottom corresponding the position of the installation rod, the cleaning brush is sleeved on the outside of the installation rod bottom.

[0010] As the utility model is preferred, the filter box is provided with the water sprayer on one side, the mounting plate is arranged on one side of the filter box, the water pump is arranged on the mounting plate, the water supply pipeline is arranged between the water pump and the water sprayer, the blowdown pipeline is arranged at the bottom of the filter box, and the electronic valve three is arranged on the blowdown pipeline.

[0011] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:

[0012] 1、 the utility model discloses a filter assembly is set up, and high-precision filter screen can filter the impurity in sewage rapidly and effectively, ensures that the sewage that discharges reaches environmental protection standard, and then, the combination use of transmission pipeline one, electronic valve one, transmission pipeline two, sewage pump, drain pipeline and electronic valve two makes that the user can control the inflow of sewage and the outflow of filtered sewage according to actual demand, improves the convenience and flexibility of operation.

[0013] 2、The utility model discloses a through setting up the cleaning subassembly, the combination use of motor, pivot, gear, rack has realized the automatic lifting and scrubbing action of cleaning brush, has reduced the labor intensity of manual cleaning greatly, and the water sprayer can effectively flush the inside of filter box, ensures that the filter screen keeps the high -efficient filtering capacity constantly, secondly, the gap between the closed cover and the mounting rod can be avoided effectively by the sealed bearing, in addition, the combination of water suction pump and water supply pipeline can effectively extract external water source, and the stable water supply of water sprayer is provided, and the combination of sewage pipeline, electronic valve three can effectively discharge the sewage and impurity generated in the cleaning process from the filter box.

[0014] 3、The utility model discloses a through setting up the fixed component, and the combination of knob and turnover buckle makes the user be able to easily fix the filter screen in the mounting frame, does not need complex tool and step, secondly, the combination use of disc, spring, plug rod, knob, limit pad and limit groove makes the filter screen be able to be fixed firmly in position after installation, avoids the loosening or falling off due to vibration or water flow impact, when the filter screen needs replacement, the user only needs to rotate the knob and overturn the turnover buckle, can easily dismantle the filter screen, greatly simplifies the maintenance process, improves work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of the utility model;

[0016] Figure 2 It is the filter component structure schematic diagram of the utility model;

[0017] Figure 3 It is the inside structure schematic diagram of filter box in the filter component of the utility model;

[0018] Figure 4 It is the filter screen structure schematic diagram in the filter component of the utility model;

[0019] Figure 5 It is Figure 4 It is the enlarged schematic diagram in A place of the utility model;

[0020] Figure 6 It is the fixed component structure schematic diagram of the utility model;

[0021] Figure 7 It is the cleaning subassembly structure schematic diagram of the utility model;

[0022] Figure 8 It is the cleaning brush structure schematic diagram in the cleaning subassembly of the utility model;

[0023] Figure 9 It is the sewage pipeline structure schematic diagram in the cleaning subassembly of the utility model.

[0024] Support frame 1, printing and dyeing machine 2, filter assembly 3, filter box 31, closing cover 32, sewage pump 33, transmission pipeline one 34, electronic valve one 35, transmission pipeline two 36, drainage pipeline 37, electronic valve two 38, mounting frame 39, filter screen 310, sealing plate 311, cleaning assembly 4, mounting frame 41, motor 42, bearing seat 43, rotating shaft 44, gear 45, rack 46, sliding rail 47, mounting rod 48, sealing bearing 49, cleaning brush 410, water sprayer 411, mounting plate 412, water pump 413, water supply pipeline 414, sewage discharge pipeline 415, electronic valve three 416, fixing assembly 5, connecting piece one 51, flip 52, long hole 53, mounting sleeve 54, disc 55, spring 56, insertion rod 57, knob 58, limiting block 59, limiting groove 510. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further explained in detail below in combination with specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0026] As Figures 1-9 shown, the utility model provides a kind of high-efficiency filtering and removing impurity type cotton yarn printing and dyeing equipment, it includes support frame 1, printing and dyeing machine 2 is provided on one side of support frame 1, filter assembly 3 is provided on the side away from printing and dyeing machine 2 of support frame 1, and cleaning assembly 4 is provided on filter assembly 3.

[0027] Filter assembly 3 includes filter box 31 provided on support frame 1, and filter box 31 provides installation base for other components in filter assembly 3, and closing cover 32 is provided on the top of filter box 31, and closing cover 32 closes the top of filter box 31, and sewage pump 33 is provided on closing cover 32, and transmission pipeline one 34 is provided on the side of printing and dyeing machine 2, and electronic valve one 35 is provided on transmission pipeline one 34, and electronic valve one 35 controls the inflow of sewage, to ensure the smooth progress of filtering process, and transmission pipeline two 36 is provided on the side away from transmission pipeline one 34 of sewage pump 33, and the bottom of transmission pipeline two 36 penetrates closing cover 32, and sewage pump 33 extracts sewage from printing and dyeing machine 2 by transmission pipeline one 34, and it is sent into filter box 31 by transmission pipeline two 36 and is filtered, and drainage pipeline 37 is provided on the side away from printing and dyeing machine 2 of filter box 31, and electronic valve two 38 is provided on drainage pipeline 37, and electronic valve two 38 controls the outflow of sewage after filtering, to ensure that the filtered sewage flows out smoothly from drainage pipeline 37.

[0028] One side of the filter box 31 is provided with a mounting frame 39, which provides a mounting base for the filter screen 310. The bottom of the closure cover 32 is provided with a pair of sealing plates 311 corresponding to the position of the mounting frame 39. The sealing plates 311 cooperate with the mounting frame 39 to avoid gaps between the closure cover 32 and the mounting frame 39, which may cause sewage leakage. The mounting frame 39 is provided with a filter screen 310. The filter screen 310 can filter out impurities in the sewage to ensure that the discharged sewage meets environmental protection requirements. The filter screen 310 is provided with a pair of fixing assemblies 5 around it.

[0029] The fixing assembly 5 includes a connecting piece one 51 provided on one side of the filter screen 310. The connecting piece one 51 provides a mounting base for the flip buckle 52 and allows the flip buckle 52 to rotate a certain angle with the connecting piece one 51 as the center. The flip buckle 52 is movably arranged on the connecting piece one 51. A long hole 53 is formed in the flip buckle 52, which allows the insertion rod 57 and the knob 58 to pass through. The mounting frame 39 is provided with a mounting sleeve 54 corresponding to the position of the flip buckle 52. The mounting sleeve 54 provides a stable moving track for the disc 55. The disc 55 is slidably arranged in the mounting sleeve 54. The disc 55 provides a mounting base for the spring 56 and the insertion rod 57. The spring 56 is arranged between the disc 55 and the inner top surface of the mounting sleeve 54. The spring 56 can provide a restoring force for the disc 55. The disc 55 is provided with an insertion rod 57 in the middle. The insertion rod 57 penetrates the mounting sleeve 54. The insertion rod 57 provides a mounting base for the knob 58. The insertion rod 57 is provided with a knob 58 at the end away from the disc 55. A pair of limiting blocks 59 is symmetrically arranged at the bottom of the knob 58. A limiting groove 510 is formed in the flip buckle 52 corresponding to the position of the limiting block 59. The limiting block 59 at the bottom of the knob 58 is clamped into the limiting groove 510 on the flip buckle 52, which ensures that the filter screen 310 and the mounting frame 39 are firmly installed.

[0030] The cleaning assembly 4 comprises a mounting bracket 41 provided on the closure cover 32, which provides a mounting base for a motor 42. The motor 42 is provided on the mounting bracket 41 and provides power to drive the rotation of a rotating shaft 44. The closure cover 32 is provided with a bearing seat 43 away from the mounting bracket 41, which supports the rotating shaft 44 to ensure smooth rotation. The rotating shaft 44 is inserted into the bearing seat 43, one end of the rotating shaft 44 is connected with the transmission end of the motor 42, the rotating shaft 44 is connected with the gear 45 to transmit power, the gear 45 is provided on the outer side of the rotating shaft 44, and a rack 46 is provided on one side of the gear 45. The gear 45 and the rack 46 transmit power through engagement and convert the rotary motion of the gear 45 into the linear motion of the rack 46. The closure cover 32 is provided with a sliding rail 47, and the rack 46 is slidingly arranged on the sliding rail 47. The sliding rail 47 guides the rack 46 to ascend and descend, ensuring the stability and accuracy of the cleaning process. The bottom of the rack 46 is provided with a mounting rod 48, which penetrates the closure cover 32. The mounting rod 48 provides a mounting base for the cleaning brush 410. The bottom of the closure cover 32 is provided with a sealing bearing 49 corresponding to the position of the mounting rod 48. The sealing bearing 49 ensures the sealing between the closure cover 32 and the mounting rod 48 to prevent sewage leakage. The bottom of the mounting rod 48 is provided with a cleaning brush 410, which brushes the filter screen 310 to remove impurities attached thereto.

[0031] A water sprayer 411 is provided on one side of the filter box 31. The water sprayer 411 sprays water into the filter box 31 to flush the inner wall and the filter screen 310. An installation plate 412 is provided on one side of the filter box 31, which provides a mounting base for a water pump 413. The water pump 413 is provided on the installation plate 412. A water supply pipeline 414 is provided between the water pump 413 and the water sprayer 411. The water pump 413 draws external clean water and supplies it to the water sprayer 411 through the water supply pipeline 414. A sewage discharge pipeline 415 is provided at the bottom of the filter box 31. The sewage discharge pipeline 415 discharges sewage and impurities generated during the cleaning process. An electronic valve three 416 is provided on the sewage discharge pipeline 415. The electronic valve three 416 controls the opening and closing of the sewage discharge pipeline 415 to ensure the timely discharge of sewage and impurities generated during the cleaning process.

[0032] In use, the user first opens the electronic valve one 35, and then starts the sewage pump 33, the sewage produced in the production process of the printing and dyeing machine 2 is pumped out through the transmission pipeline one 34, and then is discharged into the filter box 31 through the transmission pipeline two 36, the filter screen 310 in the filter box 31 can efficiently filter out impurities in the sewage, the user opens the electronic valve two 38, and the filtered sewage can be discharged from the drain pipeline 37, after a period of use, impurities will be attached to the filter screen 310, which will affect the working efficiency of the filter assembly 3, the user can first close the electronic valve one 35 and the electronic valve two 38, then connects the water pump 413 to the external water source through the water pipe, starts the water pump 413, extracts external clean water and supplies water to the water sprayer 411 through the water supply pipeline 414, the water sprayer 411 sprays water to flush the inner wall of the filter box 31, then the user can start the motor 42, drives the rotating shaft 44 to rotate through the motor 42, the rotating shaft 44 drives the gear 45 to rotate, the gear 45 transmits power to the rack 46 through meshing, so that the rack 46 ascends and descends along the sliding rail 47, the rack 46 drives the mounting rod 48 at the bottom to ascend and descend, so that the cleaning brush 410 brushes the filter screen 310, and the impurities on the filter screen 310 are scraped off, and meanwhile the sealing bearing 49 can ensure the sealing property between the sealing cover 32 and the mounting rod 48, so as to avoid sewage leakage, after cleaning, the user can discharge the sewage and impurities generated in the cleaning process from the filter box 31 by opening the electronic valve three 416.

[0033] When the user needs to replace the filter screen 310, the sealing cover 32 can be first disassembled, then the knobs 58 around the filter screen 310 are pulled out and rotated by 90 degrees, the flip buckle 52 is flipped, the knobs 58 are withdrawn from the long slot 53, and the filter screen 310 can be removed, when installing a new filter screen 310, the user first places the new filter screen 310 in the middle of the mounting frame 39, then makes the long slot 53 on the flip buckle 52 pass through the knob 58 and the plug rod 57, then the user pulls the knob 58 and rotates it by 90 degrees in sequence, the knob 58 drives the plug rod 57 and the disc 55 to move and compress the spring 56, after the limiting block 59 at the bottom of the knob 58 is clamped into the limiting slot 510 on the flip buckle 52, the elastic potential energy of the spring 56 is released when the external force disappears, so that the limiting block 59 is clamped in the limiting slot 510 firmly, the filter screen 310 and the mounting frame 39 are installed firmly, and finally the sealing cover 32 is installed, and the filtering operation can be restarted.

[0034] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A high efficiency particulate air (HEPA) filter type cotton yarn printing and dyeing apparatus comprising: Support frame (1), characterized in that: the support frame (1) is provided with a printing and dyeing machine (2) on one side, a filter assembly (3) is arranged on the side of the support frame (1) away from the printing and dyeing machine (2), and a cleaning assembly (4) is arranged on the filter assembly (3); The filter assembly (3) comprises a filter box (31) arranged on the support frame (1), and a closing cover (32) is arranged at the top of the filter box (31); One side of the filter box (31) is provided with a mounting frame (39), a pair of sealing plates (311) are arranged at the bottom of the closing cover (32) and correspond to the position of the mounting frame (39), a filter screen (310) is arranged in the mounting frame (39), and a pair of fixing assemblies (5) are arranged around the filter screen (310); The fixing assembly (5) comprises a connecting piece one (51) arranged on one side of the filter screen (310), a flip buckle (52) movably arranged on the connecting piece one (51), a long slot (53) formed in the flip buckle (52), a mounting sleeve (54) arranged on the mounting frame (39) and corresponding to the position of the flip buckle (52), a disc (55) slidably arranged in the mounting sleeve (54), a spring (56) arranged between the disc (55) and the inner top surface of the mounting sleeve (54), an insertion rod (57) arranged in the middle of the disc (55), the insertion rod (57) penetrating through the mounting sleeve (54), a knob (58) arranged at the end of the insertion rod (57) away from the disc (55), a pair of limiting blocks (59) symmetrically arranged at the bottom of the knob (58), and a limiting groove (510) formed in the flip buckle (52) and corresponding to the position of the limiting block (59).

2. The high efficiency filtering and impurity removing type cotton yarn printing and dyeing apparatus according to claim 1, characterized in that: The closing cover (32) is provided with a sewage pump (33), one side of the printing and dyeing machine (2) is provided with a transmission pipeline one (34), the transmission pipeline one (34) is provided with an electronic valve one (35), one side of the sewage pump (33) away from the transmission pipeline one (34) is provided with a transmission pipeline two (36), the bottom of the transmission pipeline two (36) penetrates through the closing cover (32), one side of the filter box (31) away from the printing and dyeing machine (2) is provided with a drainage pipeline (37), and the drainage pipeline (37) is provided with an electronic valve two (38).

3. The high efficiency filtering and impurity removing type cotton yarn printing and dyeing apparatus according to claim 2, characterized in that: The cleaning assembly (4) comprises a mounting frame (41) arranged on a closing cover (32), a motor (42) is arranged on the mounting frame (41), a bearing seat (43) is arranged on the closing cover (32) away from the mounting frame (41), a rotating shaft (44) is inserted in the bearing seat (43), one end of the rotating shaft (44) is connected with a transmission end of the motor (42), a gear (45) is sleeved outside the rotating shaft (44), a rack (46) is arranged on one side of the gear (45), a sliding rail (47) is arranged on the closing cover (32), the rack (46) is slidably arranged on the sliding rail (47), an installation rod (48) is arranged at the bottom of the rack (46), the installation rod (48) penetrates through the closing cover (32), a sealing bearing (49) is arranged at the position corresponding to the installation rod (48) at the bottom of the closing cover (32), and a cleaning brush (410) is sleeved outside the bottom of the installation rod (48).

4. The high-efficiency filtering and impurity-removing type cotton yarn printing and dyeing apparatus according to claim 3, characterized in that: A water sprayer (411) is arranged on one side in the filter box (31), an installation plate (412) is arranged on one side of the filter box (31), a water suction pump (413) is arranged on the installation plate (412), a water supply pipeline (414) is arranged between the water suction pump (413) and the water sprayer (411), a sewage discharge pipeline (415) is arranged at the bottom of the filter box (31), and an electronic valve three (416) is arranged on the sewage discharge pipeline (415).