Wind power foundation mold

By designing a modular wind turbine foundation mold, the problem of inaccurate concrete pouring caused by excavation deviations in the foundation pit was solved, ensuring that the size and shape of the wind turbine foundation meet the design requirements, and improving the installation efficiency and operational stability of the wind turbine units.

CN223805571UActive Publication Date: 2026-01-16INNER MONGOLIA ZHONGWEI ELECTRIC POWER ENGINEERING CO LTD
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Patent Information

Application Number
CN202520206994.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-01-16
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Existing wind turbine foundations suffer from dimensional deviations in the excavation pit, leading to inaccurate concrete pouring dimensions and affecting the installation and operational stability of wind turbine units.

Method used

Design a wind turbine foundation mold, including components such as a semi-circular base plate, fixed columns, side wall plates, and connecting plates, which are spliced ​​together to form a pouring cavity, ensuring the accuracy and stability of concrete pouring and reducing construction errors.

Benefits of technology

This enabled accurate control of the shape and size of the concrete pouring, improved the quality of the wind power foundation and the operational stability of the wind turbine, and reduced construction costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The wind power foundation mold comprises two semicircular bottom plates, a first fixing column and a second fixing column are arranged on the upper end faces of the semicircular bottom plates correspondingly, the first fixing column is used for being connected with a pore plate in an inserted mode, first inserting holes are formed in the two ends of the pore plate correspondingly, and the second fixing column is used for being connected with second inserting holes in the bottom end of a first side wall plate in an inserted mode. A pouring cavity is defined by the multiple first side wall plates at the upper ends of the two semicircular bottom plates, preformed holes are formed in the centers of the two semicircular bottom plates, and pile hole pipes are inserted into the preformed holes in a penetrating mode. A plurality of first side wall plates are inserted into the upper end faces of two connected semicircular bottom plates through second fixing columns to form a pouring cavity in a surrounding mode, concrete can be poured into the pouring cavity, on one hand, the concrete presses the mold bottom plates to be tightly attached to the bottom face under the action of gravity, the stability of the bottom of the mold is improved, and the pouring mold is formed by splicing a plurality of assemblies; and compared with an integrally-formed pouring mold, the space occupied by the mold during transportation is reduced, and the transfer efficiency of the mold can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of wind power equipment, concretely relates to a wind power foundation mould. BACKGROUND

[0002] The wind power foundation refers to the foundation structure at the bottom of the wind turbine generator set, is used for supporting and fixing the support rod of the wind turbine generator set, ensures the stability and safety under various environmental conditions, and the existing wind power foundation is usually composed of concrete, and the overturning moment of the wind turbine generator set is resisted through the weight of the wind power foundation.

[0003] During the construction of the wind power foundation, concrete pouring needs to be carried out in the foundation pit, but in actual operation, the size of the foundation pit is deviated, so that the pouring size of the wind power foundation is deviated, the shape and size after the concrete pouring cannot be accurately controlled, the quality distribution of the poured wind power foundation base is uneven, and then the wind turbine generator set is difficult to install or unstable in operation. UTILITY MODEL CONTENTS

[0004] In order to solve the problems encountered in the background art, the application provides a wind power foundation mould for assisting the pouring of the wind power foundation base, so that the wind power foundation forming size is standard, the foundation structure meets the design requirements, and the stability of the wind turbine generator set in the later operation is improved.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A wind power foundation mould, comprising two semicircular bottom plates, the upper end faces of the semicircular bottom plates are respectively provided with first fixing columns and second fixing columns, the first fixing columns are used for being inserted with hole plates, the hole plates are respectively provided with first insertion holes at both ends, the second fixing columns are used for being inserted with second insertion holes at the bottom ends of first side wall plates, a plurality of first side wall plates are surrounded to form a pouring cavity at the upper ends of the two semicircular bottom plates, a reserved hole is formed at the center of the two semicircular bottom plates, and a pile hole pipe is inserted into the reserved hole.

[0007] In one embodiment of the application, the upper end face of the first side wall plate is provided with a third fixing column, the third fixing column is used for being connected with a connecting plate, and the connecting plate is respectively provided with a third insertion hole at both ends.

[0008] In one embodiment of the application, the side edge of the connecting plate is provided with an arc plate.

[0009] In one embodiment of the application, the upper end face of the connecting plate is provided with a plurality of mounting holes.

[0010] In one embodiment of the application, the bottom face of the semicircular bottom plate is provided with a ground pile.

[0011] In one embodiment of the present application, the side of the pile is connected with an inclined plate.

[0012] In one embodiment of the present application, the outer side of the first side wall plate is provided with a cushion block.

[0013] In summary, the technical scheme provided by the present application has the following beneficial technical effects: the second fixing column is inserted into the upper end face of the two connected semicircular bottom plates to surround the pouring cavity with a plurality of first side wall plates, and concrete can be poured into the pouring cavity. On the one hand, the concrete is pressed against the bottom surface under the action of gravity to improve the stability of the bottom of the mold. Moreover, the pouring mold is assembled by a plurality of components, which reduces the space occupied by the mold during transportation compared to the integrally formed pouring mold, thereby improving the transportation efficiency of the mold. On the other hand, the mold can be manufactured in batches with fixed dimensions, so that the pouring of the wind power foundation in the mold can accurately control the shape and size of the poured concrete, reduce the operation error of manual excavation and pouring, avoid rework and repair costs due to construction quality problems, ensure the actual foundation pouring quality, ensure that the shape, size and surface quality of the wind power foundation structure meet the design requirements, thereby improving the stability of the wind power generator during later operation. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0015] Figure 1 The three-dimensional structure schematic diagram of the wind power foundation mold provided by one embodiment of the present application;

[0016] Figure 2 The first side wall plate assembly structure schematic diagram provided by one embodiment of the present application;

[0017] Figure 3 The connecting plate installation structure schematic diagram provided by one embodiment of the present application;

[0018] Figure 4 The mold component exploded view provided by one embodiment of the present application;

[0019] Figure 5 The three-dimensional structure schematic diagram provided by one embodiment of the present application;

[0020] In the drawings:

[0021] Semicircular bottom plate-1, first fixing column-11, second fixing column-12, reserved hole-13;

[0022] Orifice plate-2, first insertion hole-21;

[0023] First side wall panel -3, second insertion hole -31, third fixing post -32;

[0024] Pipe-4;

[0025] Connecting plate-5, third socket-51, curved panel-52, mounting hole-53;

[0026] Ground pile-6, inclined plate-61;

[0027] Pad-7;

[0028] Second side wall panel -100. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.

[0030] It should be noted that in the description of this application, the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0031] In this application, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art will understand the specific meaning of these terms in this application based on the specific circumstances.

[0032] In the embodiments of this application, the terms "exemplary" or "for example" are used to indicate that something is an example, illustration, or description. Any embodiment or design that is described as "exemplary" or "for example" in the embodiments of this application should not be construed as being more preferred or advantageous than other embodiments or design. Specifically, the use of the terms "exemplary" or "for example" is intended to present the relevant concepts in a specific manner.

[0033] This embodiment provides a wind power foundation mold, see reference. Figures 1-5 As shown, the structure includes two semi-circular base plates 1. The upper surfaces of the semi-circular base plates 1 are respectively provided with a first fixing post 11 and a second fixing post 12. The first fixing post 11 is used to be inserted into the perforated plate 2. The two ends of the perforated plate 2 are respectively provided with a first insertion hole 21. The second fixing post 12 is used to be inserted into the second insertion hole 31 at the bottom end of the first side wall plate 3. The first side wall plate 3 surrounds the upper ends of the two semi-circular base plates 1 to form a casting cavity. A reserved hole 13 is opened at the center of the two semi-circular base plates 1, and a pile hole pipe 4 is inserted into the reserved hole 13.

[0034] In the above embodiment, the bottom of the mold is formed by connecting two semi-circular bottom plates 1, and the upper end surface of the semi-circular bottom plates 1 is respectively provided with a first fixing post 11 and a second fixing post 12. The two ends of the perforated plate 2 are respectively provided with a first insertion hole 21. When connecting the two semi-circular bottom plates 1, the first insertion holes 21 at both ends of the perforated plate 2 are respectively fitted with the first fixing posts 11 adjacent to the two semi-circular bottom plates 1, so that the two semi-circular bottom plates 1 are connected through the perforated plate 2 to form a whole mold bottom plate. Compared with a complete mold bottom plate, splicing two semi-circular bottom plates 1 reduces the volume of the bottom plate when the mold is transported, making the bottom plate of the mold easier to transport and improving the transport efficiency of the mold. The second fixing column 12 is used to connect with the second insertion hole 31 at the bottom of the first side wall plate 3. Multiple first side wall plates 3 are inserted into the upper surface of the two connected semi-circular bottom plates 1 through the second fixing column 12 to form a casting cavity. Concrete can be poured into the casting cavity. On the one hand, the concrete is pressed tightly against the bottom surface of the mold under the action of gravity, which improves the stability of the bottom of the mold. Moreover, the casting mold is assembled from multiple components, which reduces the space occupied by the mold during transportation compared with the one-piece casting mold, making it easier to transport and assemble, and improving the transfer efficiency of the mold. On the other hand, the mold can be mass-produced in fixed sizes, so that the shape and size of the concrete after pouring can be accurately controlled when pouring the wind power foundation in the mold. This reduces the operational errors of manual excavation of the foundation pit for pouring, avoids rework and repair costs caused by construction quality problems, ensures the actual foundation pouring quality, and ensures that the shape, size and surface quality of the wind power foundation structure meet the design requirements. This is beneficial to improving the stability of the wind turbine in later operation. The mold can be mass-produced, which enables the batch pouring construction of wind power foundations, helps to shorten the construction period and reduce construction costs. In addition, a reserved hole 13 is provided at the center of the two semi-circular bottom plates 1, and a pile hole pipe 4 is inserted into the reserved hole 13. This allows the pile hole pipe 4 to leave a pile hole in the center of the pouring process in the mold cavity, which is used for the later installation of the support piles of the wind turbine. This eliminates the need to drill holes in the wind turbine foundation after pouring, thereby improving the installation efficiency of the wind turbine.

[0035] In one embodiment of this application, see referenceFigure 3 As shown in the figure, the upper end surface of the first side wall plate 3 is provided with a third fixing column 32, which is used for cooperating with the connecting plate 5, and the two ends of the connecting plate 5 are respectively provided with a third insertion hole 51.

[0036] In the above embodiment, the upper end surface of the first side wall plate 3 is provided with a third fixing column 32, and the two ends of the connecting plate 5 are respectively provided with a third insertion hole 51 for connecting the third fixing column 32 on the adjacent first side wall plate 3, thereby increasing the connecting points between the first side wall plates 3 to increase the stability of the first side wall plate 3.

[0037] In one embodiment of the present application, referring to Figure 3 As shown in the figure, the side edge of the connecting plate 5 is provided with an arc panel 52.

[0038] In the above embodiment, the arc panel 52 provided on the side edge of the connecting plate 5 is in contact with the side wall of the pile hole pipe 4 for supporting the pile hole pipe 4, preventing the pile hole pipe 4 from being pushed and tilted by the impact of the concrete during the pouring of the pouring cavity, and being beneficial to improve the stability of the mold during pouring.

[0039] In one embodiment of the present application, referring to Figure 4 As shown in the figure, the upper end surface of the connecting plate 5 is provided with a plurality of mounting holes 53.

[0040] In the above embodiment, a plurality of mounting holes 53 are provided between the third insertion holes 51 at the two ends of the connecting plate 5, and the mounting holes 53 are used for providing mounting points for the vibrating rod, which vibrates the concrete in the pouring cavity, so that the components of the concrete are more evenly distributed, the compactness of the concrete is improved, and the forming quality of the concrete is improved.

[0041] In one embodiment of the present application, referring to Figure 2 As shown in the figure, the bottom surface of the semicircular bottom plate 1 is provided with a ground pile 6.

[0042] In the above embodiment, the ground pile 6 is pre-buried underground, which is used for providing upward support for the semicircular bottom plate 1 to prevent the poured concrete from pressing the bottom plate and causing the bottom plate to sink, thereby causing the mold to tilt, and improving the stability of the mold during pouring.

[0043] In one embodiment of the present application, referring to Figure 3 As shown in the figure, the side surface of the ground pile 6 is connected with an inclined plate 61.

[0044] In the above embodiment, the inclined plate 61 connected to the side surface of the ground pile 6 is used to increase the contact area of the ground pile 6 with the soil, so that the ground pile 6 is more stable, and the stability of the ground pile 6 supporting the bottom plate is improved.

[0045] In one embodiment of the present application, referring toFigure 3 As shown, the outer side of the first side wall plate 3 is provided with a cushion block 7.

[0046] In the above embodiment, when the base mold is placed in the foundation pit, there will be a gap between the pit edge and the first side wall plate 3, and the cushion block 7 is used to pad and support the first side wall plate 3 in the gap between the first side wall plate 3 and the foundation pit, so as to support the first side wall plate 3 and improve the stability of the first side wall plate 3 during pouring. Optionally, the cushion block 7 and the outer side of the first side wall plate 3 are detachably connected, for example, through a detachable connection mode such as magnetic attraction buckle, and the cushion block 7 can be used for cushioning according to actual needs.

[0047] In the actual use of the present application: on the bottom surface of the foundation pit, the first insertion hole 21 at both ends of the hole plate 2 is respectively sleeved with the first fixed column 11 adjacent to the two semicircular bottom plates 1, so that the two semicircular bottom plates 1 are connected to form a whole mold bottom plate through the hole plate 2, and the second fixed column 12 is used for inserting the second insertion hole 31 at the bottom end of the first side wall plate 3, and a plurality of first side wall plates 3 are inserted on the upper end surface of the two connected semicircular bottom plates 1 through the second fixed column 12 to surround a pouring cavity, and concrete can be poured into the pouring cavity. The center of the two semicircular bottom plates 1 is provided with a reserved hole 13, and the pile hole pipe 4 is inserted in the reserved hole 13, so that the pile hole pipe 4 reserves a pile hole in the center of the pouring cavity during pouring, which is used for the establishment and installation of the support pile of the wind turbine generator in the later period. Further, the first side wall plate 3 is inserted with the bottom plate through the second insertion hole 31 at the bottom, which can facilitate the change of the shape of the side wall plate, such as Figure 5 As shown, the second side wall plate 100 of different shapes can be replaced to change the pouring shape of the wind power foundation, so that the wind power foundation meets the pouring design requirements of different shapes, thereby improving the adaptability of the mold to different shapes of the foundation during pouring.

[0048] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions described in the foregoing embodiments can be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A wind power foundation mould, characterized in that, The utility model relates to a cast-in-place pile pouring device, including two semicircle bottom plates (1), the upper end surface of semicircle bottom plate (1) is provided with first fixed column (11) and second fixed column (12) respectively, first fixed column (11) is used for with hole plate (2) is inserted, and hole plate (2) both ends are provided with first insertion hole (21) respectively, and second fixed column (12) is used for with the second insertion hole (31) of first side wall board (3) bottom end is inserted, and a plurality of first side wall board (3) is surrounded into pouring cavity on the upper end of two semicircle bottom plate (1), and the center of two semicircle bottom plate (1) is provided with reserved hole (13), and reserved hole (13) is inserted with stake hole pipe (4) in.

2. The wind power foundation mould according to claim 1, characterized in that The upper end surface of the first side wall plate (3) is provided with a third fixed column (32), and the third fixed column (32) is used for cooperating with the connection plate (5) to be connected. The connection plate (5) is provided with a third insertion hole (51) at both ends.

3. The wind power foundation mould according to claim 2, c h a r a c t e r i z e d in that The side of the connection plate (5) is provided with an arc plate (52).

4. The wind power foundation mold according to claim 2, wherein, The upper end surface of the connection plate (5) is provided with a plurality of mounting holes (53).

5. The wind power foundation mold according to claim 1, wherein, The bottom surface of the semicircle bottom plate (1) is provided with a ground pile (6).

6. The wind power foundation mould according to claim 5, characterized in that The side of the ground pile (6) is connected with an inclined plate (61).

7. The windmill foundation mold according to any one of claims 1 to 6, wherein The outer side of the first side wall plate (3) is provided with a cushion block (7).