Automatic steel foot production line

Abstract

The utility model relates to an automatic steel foot production line. Comprising a feeding machine, a heating furnace, a robot and a forming machine, and the feeding machine, the heating furnace and the forming machine are sequentially arranged. In the structure, feeding of material blocks is achieved through the table type plate pushing machine, the material blocks are screened through the screening and conveying structure and then conveyed into the heating furnace to be heated, after the heated material blocks are conveyed to the discharging plate from the material sliding groove, the material blocks on the discharging plate are conveyed into the forming machine to be formed through the robot, and formed parts are taken out through the robot and conveyed to the blank sliding groove; in the whole process, automatic production of the steel feet can be achieved without manual participation, a large amount of labor cost can be saved, and the investment cost of a factory is reduced. The screening and conveying structure further comprises a screening block, the screening block is transversely arranged above the screening section, an unqualified material hopper is further arranged on the outer side of the screening section of the conveying belt and used for bearing material blocks which cannot pass through the screening block smoothly for screening, manual material screening is omitted, and the precision of finished products is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to YYY field, especially a kind of steel foot automatic production line. BACKGROUND

[0002] Insulator steel foot is fixed on steel tower, and it is used to support the component of insulator of high-voltage line.It ensures the connection between insulator and electrical equipment in power supply line and conductor, and it is an important component indispensable in power system.

[0003] In the process of processing steel foot from material block, it needs to go through multiple processes such as feeding, heating and forming, which leads to the need for multiple operators to work nearby, such as manual selection of qualified material blocks, manual feeding of material blocks, and manual feeding of heated material blocks into the forming machine or taking out the formed parts, which is high in labor cost and wastes the internal space of the factory, so that the internal space of the factory cannot be maximized. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model is to provide a steel foot automatic production line.

[0005] To solve the above technical problems, the technical scheme of the utility model is as follows: a steel foot automatic production line, the innovation point of which is that it comprises a feeding machine, a heating furnace, a robot and a forming machine, and the feeding machine, the heating furnace and the forming machine are sequentially arranged.

[0006] The feeding machine comprises a table pusher and a screening conveying structure, the screening conveying structure is arranged between the table pusher and the heating furnace, and is used to realize the feeding of material blocks.

[0007] The screening conveying structure comprises a conveying belt and a feeding plate; the discharge side of the table pusher is arranged transversely; and the feeding plate is arranged transversely on the side of the feeding port of the heating furnace.

[0008] The conveying belt is arranged transversely, and its length direction is sequentially divided into a feeding section, a screening section and a stacking section; the feeding section is arranged on the discharge side of the table pusher, and the stacking section is arranged close to the feeding plate; the material blocks in the pushing section on the conveying belt are pushed onto the feeding plate by a first pushing member, and the material blocks on the feeding plate are pushed into the heating furnace for heating by a second pushing member.

[0009] The heating furnace is arranged transversely, and is used to heat the material blocks conveyed into the heating furnace.

[0010] The robot feeds the heated material blocks on the feeding plate into the forming machine for forming, or takes out the formed products from the forming machine and feeds them into the slide groove.

[0011] Further, the screening conveying structure further comprises a screening block, the screening block is transversely arranged above the screening section, and an unqualified hopper is further arranged outside the screening section of the conveying belt and is used for receiving the material blocks that fail to smoothly pass through the screening block, manual screening is omitted, and product precision is improved.

[0012] Further, a vertical plate is fixedly installed outside one side of the conveying belt away from the unqualified hopper, the screening block is installed on the vertical plate, the screening block is transversely arranged at the screening section, one side of the screening block close to the unqualified hopper is an inclined surface, and the distance from the inclined surface to the vertical plate increases from close to the table type push plate machine to close to the heating furnace, so that the unqualified material blocks can smoothly fall into the unqualified hopper along the inclined surface.

[0013] Further, a material adjusting plate is further arranged on the vertical plate, the material adjusting plate is arranged to be inclined on the stacking section of the conveying belt, the top of the material adjusting plate is hingedly connected to the vertical plate, the bottom of the material adjusting plate is arranged to be away from the feeding section, and the contact surface of the material adjusting plate and the material blocks is an outer arc surface, so that the material blocks on the conveying belt can be adjusted to be horizontal through the material adjusting plate, and subsequent feeding operations are facilitated.

[0014] Further, the feeding plate is a V-shaped structure, and the opening of the feeding plate is arranged to be vertically upward.

[0015] Further, a material blocking plate is arranged at the stacking section on both sides of the conveying belt, and a material blocking block is further arranged at the side of the pushing section close to the heating furnace, and a gap is left between the material blocking plate close to the feeding plate and the material blocking block to accommodate the material blocks to be separated from the conveying belt, and the two material blocking plates and the material blocking block can smoothly realize the limiting of the material blocks.

[0016] Further, the first pushing member and the second pushing member are both push air cylinders.

[0017] Further, a material sliding groove is arranged between the material falling plate and the discharging side of the forming machine, the material sliding groove is arranged to be inclined on the material box close to the forming machine and the heating furnace, so that the space arrangement of the structure can be optimized, the space occupation amount is reduced, and the utilization rate of the internal space of the factory building is improved.

[0018] The utility model has the advantages that:

[0019] 1. In the structure, the material blocks are fed through the table type push plate machine, are sent into the heating furnace after screening through the screening conveying structure, and are sent into the material box after being sent to the material falling plate through the material sliding groove, the whole process does not need manual participation, the automatic production of the steel feet can be realized, a large amount of labor cost can be saved, and the factory investment cost is reduced.

[0020] 2. The screening and conveying structure also includes a screening block, which is horizontally arranged above the screening section. A non-conforming hopper is also provided on the outside of the screening section of the conveyor belt to receive the material blocks that fail to pass through the screening block, thus eliminating the need for manual screening and improving the accuracy of the finished product.

[0021] 3. A vertical plate is fixedly installed on the side of the conveyor belt away from the non-conforming hopper. A screening block is installed on the vertical plate. The screening block is horizontally set at the screening section. The side of the screening block near the non-conforming hopper is an inclined surface. The distance from the inclined surface to the vertical plate increases from the side near the table pusher to the side near the heating furnace. This allows the non-conforming material to automatically fall smoothly into the non-conforming hopper along the inclined surface.

[0022] 4. A material adjustment plate is also provided on the vertical plate. The material adjustment plate is inclinedly set on the material stacking section of the conveyor belt. Its top is hinged to the vertical plate, and its bottom is set on the side away from the feeding section. Its contact surface with the material block is an outer arc surface. The material block on the conveyor belt can be adjusted to a horizontal state through the material adjustment plate, which facilitates subsequent feeding operations.

[0023] 5. A baffle plate is installed on both sides of the conveyor belt at the stacking section, and a baffle block is also installed on the side of the pushing section near the heating furnace. A gap is left between the baffle plate near the loading plate and the baffle block to accommodate the material block leaving the conveyor belt. The two baffle plates and the baffle block can effectively limit the material block.

[0024] 6. A material chute is provided between the blanking plate and the discharge side of the forming machine. The material chute is inclined and set on the material box near the forming machine and the heating furnace. This can optimize the spatial layout of the structure, reduce the space occupation, and improve the utilization rate of the internal space of the factory. Attached Figure Description

[0025] Fig. 1 This is a partial top view of the structure of this utility model.

[0026] Fig. 2 This is a partial structural front view of the present utility model. Detailed Implementation

[0027] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0028] like Figs. 1-2 The automatic steel foot production line shown includes a feeder, a heating furnace 3, a robot 4, a forming machine 5, and a material bin 11, with the feeder, heating furnace 3, and forming machine 5 arranged in sequence.

[0029] The feeding machine comprises a table pusher 1 and a screening conveying structure 2, which is arranged between the table pusher 1 and a heating furnace 3 and is used for feeding the material blocks 6.

[0030] The screening conveying structure 2 comprises a conveying belt 21, a feeding plate 22 and a screening block 23. The discharge side of the table pusher 1 is arranged transversely. The feeding plate 22 is arranged transversely at the feeding port side of the heating furnace 3.

[0031] The feeding plate 22 is in a V-shaped structure, and the opening thereof is arranged vertically upward.

[0032] The conveying belt 21 is arranged transversely at the top side of the feeding plate 22, and the length direction of the conveying belt 21 is sequentially divided into a feeding section, a screening section and a stacking section. The feeding section is arranged on the discharge side of the table pusher 1, and the stacking section is arranged close to the feeding plate 22. The material blocks 6 in the pushing section on the conveying belt 21 are pushed to the feeding plate 22 by the first pushing member, and the material blocks 6 on the feeding plate 22 are pushed into the heating furnace 3 for heating by the second pushing member.

[0033] The first pushing member is a first pushing cylinder arranged longitudinally, which is arranged at the side of the conveying belt 21 away from the feeding plate 22, and the output end of the first pushing cylinder is provided with a first block 24. The first block 24 is driven to move longitudinally by the first pushing cylinder, so as to push the material block closest to the blocking block 28 into the feeding plate 22.

[0034] The second pushing member is a second pushing cylinder arranged transversely, which is arranged at the side of the feeding plate 22 away from the heating furnace 3, and the output end of the second pushing cylinder is provided with a second block 25. The second block 25 is driven to move transversely by the second pushing cylinder, so as to push the material blocks on the feeding plate 22 into the heating furnace 3 for heating.

[0035] The screening block 23 is arranged transversely above the screening section. An unqualified hopper 7 is further arranged outside the screening section of the conveying belt 21, which is used for receiving the material blocks 6 that fail to pass through the screening block 23, so as to save manual screening and improve the precision of finished products.

[0036] A vertical plate 26 is fixedly arranged outside the side of the conveying belt 21 away from the unqualified hopper 7, and the screening block 23 is arranged on the vertical plate 26. The screening block 23 is arranged transversely at the screening section, and the side of the screening block 23 close to the unqualified hopper 7 is an inclined surface. The distance from the inclined surface to the vertical plate 26 increases from the side close to the table pusher 1 to the side close to the heating furnace 3, so that the unqualified material blocks 6 can fall into the unqualified hopper 7 along the inclined surface.

[0037] The vertical plate 26 is further provided with a seasoning plate 27, which is obliquely arranged on the stacking section of the conveying belt 21, the top of which is hinged to the vertical plate 26, the bottom of which is arranged away from the feeding section, and the contact surface of which with the material block 6 is an outer arc surface. The material block 6 on the conveying belt 21 can be adjusted to a horizontal state through the seasoning plate 27, facilitating subsequent feeding operation.

[0038] The conveying belt 21 is provided with a material blocking plate on both sides of the stacking section, and a material blocking block 28 is further arranged on the side of the pushing section close to the heating furnace 3. A gap is left between the material blocking plate close to the feeding plate 22 and the material blocking block 28 to accommodate the material block 6 to separate from the conveying belt 21. The two material blocking plates and the material blocking block 28 can smoothly limit the material block 6.

[0039] The heating furnace 3 is transversely arranged and used for heating the material block 6 conveyed into the heating furnace 3.

[0040] The robot 4 sends the heated material block 6 on the feeding plate 10 into the forming machine 5 for forming, or takes out the formed product from the forming machine 5 and sends it into the slide chute 9.

[0041] A slide chute 8 is arranged between the feeding plate 10 and the discharging side of the forming machine 5, and the slide chute 9 is obliquely arranged on the material box 11 close to the forming machine 5 and the heating furnace 3, which can optimize the space arrangement of the structure, reduce the space occupation, and improve the utilization rate of the internal space of the factory building.

[0042] Working principle of the patent:

[0043] In the structure, the material block 6 is fed by the table type push plate machine 1, is sent into the heating furnace 3 after screening by the screening and conveying structure 2, and is heated. After the heated material block 6 is sent to the feeding plate 10 from the slide chute 8, the material block 6 on the feeding plate 10 is sent into the forming machine 5 by the robot 4 for forming, and the formed product is taken out by the robot 4 and sent to the slide chute 9, and then is sent into the material box 11 for collection. The whole process can realize automatic production of steel feet without manual participation, which can save a large amount of labor cost and reduce the factory investment cost.

[0044] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with a preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments with equivalent changes, without departing from the technical solution of the present application. Any modification, equivalent change and modification of the above embodiments, which does not depart from the technical solution of the present application, is still within the scope of the technical solution of the present application.

Claims

1. An automatic production line for steel feet, characterized in that: The device comprises a feeding machine, a heating furnace, a robot, and a forming machine, and the feeding machine, the heating furnace, and the forming machine are sequentially arranged; The feeding machine comprises a table pusher and a screening conveying structure, and the screening conveying structure is arranged between the table pusher and the heating furnace to realize feeding of the material block. The screening conveying structure comprises a conveying belt and a feeding plate; the discharge side of the table pusher is arranged laterally; and the feeding plate is arranged laterally at the feeding port side of the heating furnace. The conveying belt is arranged laterally, and its length direction is sequentially divided into a feeding section, a screening section, and a stacking section; the feeding section is arranged on the discharge side of the table pusher; the stacking section is arranged close to the feeding plate; the material block in the stacking section on the conveying belt is pushed to the feeding plate by a first pushing member; and the material block on the feeding plate is pushed into the heating furnace for heating by a second pushing member. The heating furnace is arranged laterally to heat the material block conveyed into the heating furnace. The robot sends the heated material block on the discharging plate into the forming machine for forming or takes out the formed product from the forming machine and sends it into a sliding chute.

2. The automatic steel leg production line according to claim 1, characterized in that: The screening conveying structure further comprises a screening block arranged laterally above the screening section; and an unqualified hopper is arranged outside the screening section of the conveying belt to receive the material block that fails to pass through the screening block.

3. The automatic steel foot production line according to claim 2, characterized in that: A vertical plate is fixedly installed outside the side of the conveying belt away from the unqualified hopper, and the screening block is installed on the vertical plate and arranged laterally at the screening section; the side of the screening block close to the unqualified hopper is an inclined surface, and the distance from the inclined surface to the vertical plate increases from the side close to the table pusher to the side close to the heating furnace.

4. The automatic steel leg production line according to claim 3, characterized in that: A material adjusting plate is further arranged on the vertical plate and arranged obliquely on the stacking section of the conveying belt; the top of the material adjusting plate is hinged to the vertical plate; the bottom of the material adjusting plate is arranged toward the side away from the feeding section; and the contact surface of the material adjusting plate and the material block is an outer arc surface.

5. The automatic steel leg production line according to claim 1, characterized in that: The feeding plate is a V-shaped structure, and the opening of the feeding plate is arranged vertically upward.

6. The automatic steel leg production line according to claim 2, characterized in that: A material blocking plate is arranged at each side of the stacking section of the conveying belt, and a material blocking block is further arranged at the side of the stacking section close to the heating furnace; and a gap is left between the material blocking plate close to the feeding plate and the material blocking block to accommodate the material block to separate from the conveying belt.

7. The automatic steel leg production line according to claim 1, characterized in that: The first pushing member and the second pushing member are both pushing cylinders.

8. The automatic steel leg production line according to claim 1, characterized in that: A sliding chute is arranged between the discharging plate and the discharge side of the forming machine, and the sliding chute is arranged obliquely on the material box close to the forming machine and the heating furnace.

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