Key inspection equipment
By using a linear motor module and camera system to automatically detect buttons on the back panel of a television, the problems of slow speed and high cost of manual detection have been solved, achieving efficient and accurate automated detection.
Patent Information
- Application Number
- CN202520361616.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-04
AI Technical Summary
The existing TV back panel button detection process relies on manual operation, which cannot be compatible with button range and force control, resulting in slow production speed and a large amount of labor consumption.
By employing a linear motor module and camera system, the button head can be moved and positioned automatically. Combined with wear sensors and cylinders, button detection is performed automatically, replacing manual operation.
It improves the efficiency and accuracy of button detection, reduces labor costs, and meets the needs of assembly line production.
Smart Images

Figure CN223809832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to TV backboard detection equipment field, concretely is button inspection equipment. BACKGROUND
[0002] TV backboard (TV backboard) is one of the components of TV, located at the back of TV, plays the role of supporting and protecting internal components, provides a platform for installing and fixing other parts of TV, backboard is usually made of solid material, such as plastic, metal or tempered glass, different materials have different characteristics, for example, metal backboard usually has better heat dissipation performance and structural strength, and plastic backboard can be more portable and lower cost, modern TV backboard design pays more and more attention to aesthetics and technology integration, for example, adopts integrated design, special surface treatment process etc., to improve the appearance quality and user experience of product, TV backboard needs to detect its button during production process, to ensure normal use, current detection process is manual pressing test whether the corresponding button position is button effective, the position of button range is not compatible, the force is not controllable, and only one manual operation can not meet the production speed in the process of flow test, a large amount of manual operation is needed. UTILITY MODEL CONTENT
[0003] The utility model aims at providing button inspection equipment to solve the problem that current detection process is manual pressing test whether the corresponding button position is button effective, the position of button range is not compatible, the force is not controllable, and only one manual operation can not meet the production speed in the process of flow test, a large amount of manual operation is needed.
[0004] To realize the above-mentioned purpose, the utility model provides the following technical scheme: button inspection equipment, including installation box, detection component, positioning camera and panel camera;
[0005] Among them: the bottom of installation box is installed with welding base, the inside of installation box is installed with mounting bracket;
[0006] Detection component includes the first motor linear module of fixed mounting at the top of mounting bracket, the surface of first motor linear module is vertically slidably installed with second motor linear module, the surface of second motor linear module is fixedly installed with rotating motor, the output end of rotating motor is installed with speed reducer, the output end of speed reducer is fixedly installed with third motor linear module, third motor linear module is rotatably installed at the side of second motor linear module, and the top one end of third motor linear module is equipped with detection button head;
[0007] Positioning camera is fixedly installed at the top of installation box;
[0008] The support rod is fixedly installed in the inside of the mounting box, and the panel camera is fixedly installed on the middle part of the surface of the support rod.
[0009] As a preferred scheme of the utility model, a belt conveying line is fixedly installed in the inside of the mounting box, and passage windows are formed on the two sides of the mounting box.
[0010] As a preferred scheme of the utility model, a support plate is installed on the surface of the third motor linear module, an installation rod is installed on the top of the support plate, a detection button head is fixedly installed on one end of the installation rod, a button cylinder is fixedly installed on the bottom of one end of the installation rod, and the button cylinder telescopic end is connected with the detection button head.
[0011] As a preferred scheme of the utility model, a wear sensor is fixedly installed on one side of the installation rod, and the detection end of the wear sensor corresponds to the end of the detection button head.
[0012] As a preferred scheme of the utility model, a to-position detection switch is installed on the bottom of the end of the installation rod.
[0013] As a preferred scheme of the utility model, a plurality of heat dissipation holes are formed on the bottom side of the back of the mounting box, a fan is installed in the heat dissipation hole, and a protective cover is installed outside the heat dissipation hole.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] (1) The first motor linear module is installed on the top of the mounting frame, the first motor linear module drives the detection button head to move horizontally in the inside of the mounting box, so that the detection button head moves to the corresponding position of the back plate of the television, the second motor linear module drives the detection button head to adjust the height position, when the motor drives the speed reducer to rotate, the speed reducer drives the third motor linear module to rotate, so that the detection button head is driven to correspond to the button on the surface of the back plate of the television, automatic button detection is facilitated, manual operation mode is replaced, and the detection efficiency is improved.
[0016] (2) The positioning camera is used for detecting the position of the back plate of the television entering the inside of the mounting box, the left upper corner position of the back plate of the television is photographed and positioned, so as to provide positioning for the detection component adjustment, the support rod is installed in the inside of the mounting box, and the panel camera is installed on the surface of the support rod, so that the content of the back plate of the television can be detected, and the button position and result can be automatically inspected. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model;
[0018] Figure 2The panel camera mounting structure schematic view of the utility model shows that
[0019] Figure 3 The detection assembly structure schematic view of the utility model shows that
[0020] Figure 4 The abrasion sensor mounting structure schematic view of the utility model shows that
[0021] Figure 5 The fan mounting structure schematic view of the utility model shows that
[0022] In the figure: 1, mounting box; 2, welding base; 3, mounting frame; 4, detection assembly; 41, first motor linear module; 42, second motor linear module; 43, rotating motor; 44, speed reducer; 45, third motor linear module; 46, detection button head; 5, positioning camera; 6, panel camera; 7, support rod; 8, belt conveying line; 9, passageway window; 10, support plate; 11, mounting rod; 12, button air cylinder; 13, abrasion sensor; 14, in-position detection switch; 15, heat dissipation hole; 16, fan; 17, protective cover. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figure 1 - Figure 5 , button inspection equipment, including: mounting box 1, detection assembly 4, positioning camera 5 and panel camera 6; the bottom of mounting box 1 is provided with welding base 2, and the inside of mounting box 1 is provided with mounting frame 3;
[0025] Please refer to Figure 1 , Figure 3 , detection assembly 4 includes first motor linear module 41 fixedly installed on the top of mounting frame 3, second motor linear module 42 vertically slidably installed on the surface of first motor linear module 41, rotating motor 43 fixedly installed on the surface of second motor linear module 42, speed reducer 44 installed on the output end of rotating motor 43, third motor linear module 45 fixedly installed on the output end of speed reducer 44, and third motor linear module 45 rotatably installed on the side surface of second motor linear module 42, and detection button head 46 is arranged at one end of the top of third motor linear module 45.
[0026] Specific use: the top of the mounting frame 3 is provided with a first motor linear module 41, the first motor linear module 41 drives the detection button head 46 to move horizontally in the mounting box 1, so that the detection button head 46 moves to the corresponding position of the television backboard, and the second motor linear module 42 drives the detection button head 46 to adjust the height position, when the rotating motor 43 drives the speed reducer 44 to rotate, the speed reducer 44 drives the third motor linear module 45 to rotate, so that the detection button head 46 is driven to correspond to the angle of the button on the surface of the television backboard, thereby facilitating automatic button detection, replacing manual operation mode and improving detection efficiency.
[0027] Please refer to Figure 1 , Figure 2 , the positioning camera 5 is fixedly installed at the top of the mounting box 1, and the supporting rod 7 is fixedly installed in the mounting box 1.
[0028] Specific use: the positioning camera 5 is used for detecting the position of the television backboard entering the mounting box 1, and the left upper corner of the television backboard is photographed and positioned, thereby providing positioning for the detection assembly 4 adjustment, the supporting rod 7 is installed in the mounting box 1, and the panel camera 6 is installed on the surface of the supporting rod 7, so that the panel camera 6 can detect the content of the television backboard and automatically inspect the button position and result.
[0029] Please refer to Figure 1 , the mounting box 1 is fixedly provided with a belt conveying line 8, and the two sides of the mounting box 1 are provided with through windows 9, and the two ends of the belt conveying line 8 are correspondingly arranged in the through windows 9.
[0030] Specific use: the belt conveying line 8 fixedly installed in the mounting box 1 facilitates the flow type conveying of the television backboard, and the television backboard enters the mounting box 1 through the through window 9 and is conveniently sent out after detection.
[0031] Please refer to Figure 4 , the surface of the third motor linear module 45 is provided with a supporting plate 10, the top of the supporting plate 10 is provided with a mounting rod 11, the detection button head 46 is fixedly installed at one end of the mounting rod 11, the one end of the mounting rod 11 is fixedly provided with a button air cylinder 12, and the extension end of the button air cylinder 12 is connected with the detection button head 46.
[0032] Specific use: the surface of the third motor linear module 45 is provided with a supporting plate 10, the top of the supporting plate 10 is provided with a mounting rod 11, the detection button head 46 is arranged at one end of the mounting rod 11, and the detection button head 46 is driven to extend and retract by the button air cylinder 12, so as to facilitate the button action and realize automatic button detection.
[0033] Please refer toFigure 4 One side of the mounting rod 11 is fixedly provided with a wear sensor 13, a detection end of the wear sensor 13 corresponds to the detection of the key head 46 end, and a to-position detection switch 14 is mounted at the bottom of the end of the mounting rod 11.
[0034] Specific use: the wear sensor 13 is mounted on one side of the mounting rod 11, and is used for detecting the wear degree of the end of the detection key head 46, facilitating regular replacement, and the to-position detection switch 14 is mounted at the bottom of the end of the mounting rod 11, and is used for detecting the extension and contraction action of the detection key head 46.
[0035] Please refer to Figure 5 The back bottom side of the mounting box 1 is provided with a plurality of heat dissipation holes 15, the inside of the heat dissipation holes 15 is provided with a fan 16, and the outside of the heat dissipation holes 15 is provided with a protective cover 17.
[0036] Specific use: the heat dissipation holes 15 are arranged on the back bottom side of the mounting box 1, the fan 16 rotates to drive external airflow to enter the mounting box 1 through the heat dissipation holes 15, so as to facilitate heat dissipation of electronic components in the equipment, and the protective cover 17 protects the fan 16.
[0037] The first motor linear module 41 is mounted on the top of the mounting frame 3, the first motor linear module 41 drives the detection key head 46 to move horizontally in the mounting box 1, so that the detection key head 46 moves to a position corresponding to the back plate of the television set, the second motor linear module 42 drives the detection key head 46 to adjust the height position, when the rotating motor 43 drives the speed reducer 44 to rotate, the speed reducer 44 drives the third motor linear module 45 to rotate, so that the detection key head 46 is driven to correspond to the angle of the button on the surface of the back plate of the television set, facilitating automatic key detection, replacing manual operation mode, and improving detection efficiency.
[0038] The contents not described in detail in the description belong to the prior art known to those skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. Key verification apparatus, characterized in that, The utility model relates to a kind of detection device for the installation of panel, including: Mounting box (1), the bottom of the mounting box (1) is provided with welding base (2), and the inside of the mounting box (1) is provided with mounting rack (3); Detection assembly (4), the detection assembly (4) includes first motor linear module (41) fixedly installed on the top of mounting rack (3), the surface of the first motor linear module (41) is vertically slidably provided with second motor linear module (42), the surface of the second motor linear module (42) is fixedly provided with rotating motor (43), the output end of the rotating motor (43) is provided with speed reducer (44), the output end of the speed reducer (44) is fixedly provided with third motor linear module (45), the third motor linear module (45) is rotatably installed on the side of second motor linear module (42), and the top of the third motor linear module (45) is provided with detection button head (46) at one end; Positioning camera (5), the positioning camera (5) is fixedly installed on the top end of mounting box (1); Panel camera (6), the inside of the mounting box (1) is fixedly provided with support rod (7), and the panel camera (6) is fixedly installed on the surface of the middle part of support rod (7).
2. The key verification apparatus according to claim 1, characterized by: The inside of the mounting box (1) is fixedly provided with belt conveying line (8), and the both sides of the mounting box (1) are provided with pass window (9), and the both ends of the belt conveying line (8) are correspondingly arranged in the inside of pass window (9).
3. The key verification apparatus according to claim 1, characterized by: The surface of the third motor linear module (45) is provided with support plate (10), the top of the support plate (10) is provided with mounting rod (11), the detection button head (46) is fixedly installed on one end of the mounting rod (11), the bottom of one end of the mounting rod (11) is fixedly provided with button air cylinder (12), and the telescopic end of the button air cylinder (12) is connected with the detection button head (46).
4. The key verification apparatus according to claim 3, characterized by: One side of the mounting rod (11) is fixedly provided with wear sensor (13), and the detection end of the wear sensor (13) corresponds to the end of detection button head (46).
5. The key verification apparatus according to claim 4, characterized by: The end of the mounting rod (11) is provided with in-place detection switch (14) at the bottom.
6. The key verification apparatus according to claim 1, characterized by: The back bottom side of the mounting box (1) is provided with a plurality of heat dissipation holes (15), the inside of the heat dissipation holes (15) is provided with fan (16), and the outside of the heat dissipation holes (15) is provided with protective cover (17).