Condensation reflux device for tertiary carbonic acid rectification
By increasing the contact area between the gas and the distillation bucket in the condenser reflux device and using circulating cold water for cooling, the problem of low condensation efficiency was solved, and efficient condensation in the tertiary carbonic acid distillation process was achieved.
Patent Information
- Application Number
- CN202422959111.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing condensation reflux devices, the shape of the condenser tube limits the direct contact area between the gas and the condenser tube, resulting in low condensation efficiency.
A condensation reflux device was designed. By installing a connecting pipe at the bottom of the condensation hopper and multiple gas nozzles at its top, the contact area between the gas and the distillation hopper is increased. Cold water is placed in the distillation hopper for cooling. At the same time, liquid reflux treatment is carried out using a reflux pipe and a water receiving hopper, thereby improving the condensation efficiency.
By increasing the contact area between the gas and the distillation bucket and using circulating cooling water for cooling, the condensation efficiency of tertiary carbonic acid was significantly improved.
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Figure CN223810831U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tertiary carbonate distillation and condensation technology, and in particular to a condensation reflux device for tertiary carbonate distillation. Background Technology
[0002] Tertiary carbon paint is a type of latex paint whose base material is a copolymer of tertiary ethylene carbonate. The tertiary ethylene carbonate has a large, multi-branched tertiary carbon group, which protects the molecular chain of the base material and has a solvent-like plasticizing effect.
[0003] In the distillation process of tertiary carbonic acid, the liquid is first vaporized according to different boiling points, and then the distilled tertiary carbonic acid is liquefied and refluxed through a condenser. In this process, hot air comes into contact with a low-temperature aluminum plate to achieve the purpose of condensation.
[0004] Existing condenser reflux devices typically involve the condenser tube contacting the gas. However, the shape of the pipe limits the heat exchange and the small direct surface area of the condenser tube, thus affecting the condensation efficiency.
[0005] Therefore, it is necessary to provide a condensation reflux apparatus for tertiary carbonic acid distillation to solve the above-mentioned technical problems. Utility Model Content
[0006] This invention provides a condensation reflux device for tert-carbonic acid distillation, which solves the problem that the contact between the condenser tube and the high-temperature tert-carbonic acid distillation gas is limited by the shape of the condenser tube, resulting in a small direct contact area that affects the condensation efficiency.
[0007] To solve the above-mentioned technical problems, the condenser reflux device for tertiary carbonic acid distillation provided by this utility model includes: a bottom plate;
[0008] A condenser hopper is mounted on top of a base plate via three mounting brackets. A fixing ring is mounted on the top of the condenser hopper via a sealing ring. A distillation hopper is fixedly connected to the inner surface of the fixing ring. A sealing ring is fixedly connected to the top of the distillation hopper. A discharge pipe is installed on the outer surface of the sealing ring near the top. A connecting pipe is fixedly connected to the bottom of the condenser hopper. A connecting plate is fixedly connected to the top of the connecting pipe. Multiple gas nozzles are installed on the top of the connecting plate. A water receiving hopper is mounted on the middle of the top of the connecting plate via a fixing bracket. A return pipe is fixedly connected to the bottom of the water receiving hopper. A valve is installed at the other end of the return pipe.
[0009] A conveying assembly is installed on top of a base plate. The inlet of the conveying assembly is equipped with a suction pipe, the outlet of the conveying assembly is equipped with a conveying pipe, a water tank is installed on top of the base plate, and a filter assembly is installed on top of the base plate.
[0010] The sealing ring increases the sealing effect between the fixing ring and the condenser. The other end of the discharge pipe is inserted from the top of the water tank. One side of the filter assembly is connected to the other end of the connecting pipe. The other end of the delivery pipe is inserted into the interior of the distillation hopper near the bottom, which can directly deliver cold water to the bottom of the distillation hopper. The sealing ring prevents cold water from overflowing.
[0011] Preferably, a control box is mounted on the top of the base plate, and a door is rotatably connected to the front of the control box;
[0012] The control box contains power switches and controllers for operating the equipment.
[0013] Preferably, a mounting base is installed on one side of the control box, and a control switch is installed on the other side of the mounting base.
[0014] Preferably, the conveying assembly includes a protective shell, a conveying pump is installed inside the protective shell, and ventilation holes are provided on both the front and back of the protective shell;
[0015] The vent is for heat dissipation. The inlet of the delivery pump is connected to the suction pipe, and the outlet of the delivery pump is connected to the delivery pipe.
[0016] Preferably, an air inlet pipe is installed on the other side of the filter assembly, and the filter assembly includes a filter box;
[0017] The inlet pipe is connected to the outlet pipe of the distillation equipment.
[0018] Preferably, the front and back of the inner wall of the filter box are equipped with buckles, and a filter screen is installed between each set of buckles;
[0019] Two clips are placed as a set.
[0020] Compared with related technologies, the condenser reflux device for tert-carbonic acid distillation provided by this utility model has the following beneficial effects:
[0021] This invention provides a condenser and reflux device for tertiary carbonic acid distillation. To improve the condensation efficiency during tertiary carbonic acid distillation, a connecting pipe is installed at the bottom of the condenser. Then, a connecting plate with multiple nozzles is installed at the top of the connecting pipe, with the nozzles facing downwards towards the distillation hopper. Gas is then expelled through the nozzles to improve gas contact with the distillation hopper. The distillation hopper with a sealing ring is then installed above the condenser via the sealing ring. Cold water is placed inside the distillation hopper to continuously cool it. A water receiving hopper with a reflux pipe is installed above the connecting plate via a fixing bracket, positioned in the middle below the distillation hopper. This hopper collects the condensed liquid and discharges it through the reflux pipe for reflux or further processing. This structure increases the contact area between the tertiary carbonic acid gas and the distillation hopper, while the circulating cold water maintains the stability of the distillation hopper, thus improving the condensation efficiency of tertiary carbonic acid. Attached Figure Description
[0022] Figure 1 A schematic diagram of a preferred embodiment of the condenser-reflux apparatus for tert-carbonic acid distillation provided by this utility model;
[0023] Figure 2 A schematic diagram of the water receiving hopper is provided for this utility model;
[0024] Figure 3 A structural schematic diagram of the conveying assembly is provided for this utility model;
[0025] Figure 4 A schematic diagram of the conveying pipe is provided for this utility model;
[0026] Figure 5 A schematic diagram of the structure of the filter screen provided for this utility model.
[0027] The following are the labels in the diagram: 1. Base plate, 2. Box door, 3. Mounting base, 4. Control box, 5. Control base, 6. Mounting frame, 7. Conveying assembly, 701. Protective shell, 702. Conveying pump, 703. Vent, 8. Suction pipe, 9. Conveying pipe, 10. Condensation hopper, 11. Sealing ring, 12. Fixing ring, 13. Water tank, 14. Return pipe, 15. Valve, 16. Air inlet pipe, 17. Filter assembly, 171. Filter box, 172. Buckle, 173. Filter screen, 18. Connecting pipe, 19. Sealing ring, 20. Distillation hopper, 21. Water receiving hopper, 22. Fixing frame, 23. Air nozzle, 24. Connecting plate, 25. Discharge pipe. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the condenser-reflux apparatus for tert-carbonic acid distillation provided by this utility model; Figure 2 A schematic diagram of the water receiving hopper is provided for this utility model; Figure 3 A structural schematic diagram of the conveying assembly is provided for this utility model; Figure 4 A schematic diagram of the conveying pipe is provided for this utility model; Figure 5 A schematic diagram of the filter screen is provided for this utility model. The condenser reflux device for distillation of tert-carbonic acid includes: a base plate 1;
[0030] A condenser 10 is mounted on the top of a base plate 1 via three mounting brackets 6. A fixing ring 12 is mounted on the top of the condenser 10 via a sealing ring 19. A distillation hopper 20 is fixedly connected to the inner surface of the fixing ring 12. A sealing ring 11 is fixedly connected to the top of the distillation hopper 20. A discharge pipe 25 is installed on the outer surface of the sealing ring 11 near the top. A connecting pipe 18 is fixedly connected to the bottom of the condenser 10. A connecting plate 24 is fixedly connected to the top of the connecting pipe 18. Multiple gas nozzles 23 are installed on the top of the connecting plate 24. A water receiving hopper 21 is mounted on the middle of the top of the connecting plate 24 via a fixing bracket 22. A return pipe 14 is fixedly connected to the bottom of the water receiving hopper 21. A valve 15 is installed at the other end of the return pipe 14.
[0031] A conveying assembly 7 is installed on the top of the base plate 1. A suction pipe 8 is installed at the inlet of the conveying assembly 7, and a conveying pipe 9 is installed at the outlet of the conveying assembly 7. A water tank 13 is installed on the top of the base plate 1, and a filter assembly 17 is installed on the top of the base plate 1.
[0032] The sealing ring 19 increases the sealing effect between the fixing ring 12 and the condenser 10. The other end of the discharge pipe 25 is inserted from the top of the water tank 13. One side of the filter assembly 17 is connected to the other end of the connecting pipe 18. The other end of the delivery pipe 9 is inserted into the interior of the distillation hopper 20 near the bottom, so that cold water can be directly delivered to the bottom of the distillation hopper 20. The sealing ring 11 prevents cold water from overflowing. The other end of the suction pipe 8 is connected to one side of the water tank 13 at the bottom.
[0033] A control box 4 is installed on the top of the base plate 1, and a door 2 is rotatably connected to the front of the control box 4;
[0034] The door 2 is equipped with a lock, and the control box 4 contains a power switch and a controller for controlling the operation of the equipment.
[0035] A mounting base 3 is installed on one side of the control box 4, and a control switch 5 is installed on the other side of the mounting base 3;
[0036] Control switch 5 can manually control the operation of the equipment on the base plate 1.
[0037] The conveying assembly 7 includes a protective shell 701, and a conveying pump 702 is installed inside the protective shell 701. Ventilation holes 703 are provided on both the front and back of the protective shell 701.
[0038] Vent 703 is for auxiliary heat dissipation. The inlet of the delivery pump 702 is connected to the suction pipe 8, and the outlet of the delivery pump 702 is connected to the delivery pipe 9.
[0039] An air inlet pipe 16 is installed on the other side of the filter assembly 17, and the filter assembly 17 includes a filter box 171.
[0040] The inlet pipe 16 is connected to the outlet pipe of the distillation equipment, and a cover is installed on the filter box 171.
[0041] The front and back of the inner wall of the filter box 171 are equipped with buckles 172, and a filter screen 173 is installed between each set of buckles 172.
[0042] Clips 172 come in pairs and are used to install filter screen 173.
[0043] The working principle of the condenser-reflux device for tert-carbonic acid distillation provided by this utility model is as follows:
[0044] A connecting pipe 18 is installed at the bottom of the condenser 10. Then, a connecting plate 24 with multiple gas nozzles 23 is installed at the top of the connecting pipe 18, with the nozzles 23 facing downwards towards the distillation hopper 20. Gas is then expelled through the nozzles 23 to ensure better contact between the gas and the distillation hopper 20. The distillation hopper 20, equipped with a sealing ring 11, is then installed above the condenser 10 via a sealing ring 19. Cold water is placed inside the distillation hopper 20 to continuously cool it. A water receiving hopper 21 with a return pipe 14 is installed above the connecting plate 24 via a fixing bracket 22, positioned in the middle below the distillation hopper 20. The condensed liquid can be collected and discharged through the return pipe 14 for reflux or subsequent treatment. In actual use, the cold water inside the water tank 13 is first transported to the inside of the distillation hopper 20 through the conveying component 7. After the water inside the distillation hopper 20 reaches a certain level, it is discharged through the discharge pipe 25, thereby allowing the cold water to circulate and maintain the temperature of the distillation hopper 20. Then, the distilled carbonic acid gas is filtered through the filter component 17 and sprayed out through the gas nozzle 23, allowing the gas to contact the bottom of the distillation hopper 20. The hot vapor will liquefy and adhere to the bottom of the distillation hopper 20 when it encounters cold air. Then, it falls from the bottom tip of the distillation hopper 20 into the inside of the water receiving hopper 21 and is discharged through the return pipe 14.
[0045] Compared with related technologies, the condenser reflux device for tert-carbonic acid distillation provided by this utility model has the following beneficial effects:
[0046] To improve the condensation efficiency during tertiary carbonic acid distillation, a connecting pipe 18 is installed at the bottom of the condenser 10. Then, a connecting plate 24 with multiple nozzles 23 is installed at the top of the connecting pipe 18, with the nozzles 23 facing downwards towards the distillation hopper 20. Gas is then expelled through the nozzles 23 to improve gas contact with the distillation hopper 20. The distillation hopper 20 with a sealing ring 11 is then installed above the condenser 10 via a sealing ring 19. Cold water is placed inside the distillation hopper 20 to continuously cool it. Above the connecting plate 24, a water receiving hopper 21 with a reflux pipe 14 is installed via a fixing bracket 22, positioned in the middle below the distillation hopper 20. This allows the condensed liquid to be collected and discharged through the reflux pipe 14 for reflux or further processing. This structure increases the contact area between the tertiary carbonic acid gas and the distillation hopper 20, while the circulating cold water maintains the stability of the distillation hopper 20, thus improving the condensation efficiency of tertiary carbonic acid.
[0047] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A condenser-reflux apparatus for tert-carbonic acid distillation, characterized in that, include: Base plate; A condenser hopper is mounted on top of a base plate via three mounting brackets. A fixing ring is mounted on the top of the condenser hopper via a sealing ring. A distillation hopper is fixedly connected to the inner surface of the fixing ring. A sealing ring is fixedly connected to the top of the distillation hopper. A discharge pipe is installed on the outer surface of the sealing ring near the top. A connecting pipe is fixedly connected to the bottom of the condenser hopper. A connecting plate is fixedly connected to the top of the connecting pipe. Multiple gas nozzles are installed on the top of the connecting plate. A water receiving hopper is mounted on the middle of the top of the connecting plate via a fixing bracket. A return pipe is fixedly connected to the bottom of the water receiving hopper. A valve is installed at the other end of the return pipe. A conveying assembly is installed on top of a base plate. The inlet of the conveying assembly is equipped with a suction pipe, the outlet of the conveying assembly is equipped with a conveying pipe, a water tank is installed on top of the base plate, and a filter assembly is installed on top of the base plate.
2. The condenser-reflux apparatus for tert-carbonic acid distillation according to claim 1, characterized in that, A control box is mounted on the top of the base plate, and a door is rotatably connected to the front of the control box.
3. The reflux condenser for tert-carbonic acid distillation according to claim 2, characterized in that, A mounting base is installed on one side of the control box, and a control switch is installed on the other side of the mounting base.
4. The reflux condenser for tert-carbonic acid distillation according to claim 1, characterized in that, The conveying assembly includes a protective shell, inside which a conveying pump is installed, and ventilation holes are provided on both the front and back of the protective shell.
5. The reflux condenser for distilling tert-carbonic acid according to claim 1, characterized in that, An air intake pipe is installed on the other side of the filter assembly, and the filter assembly includes a filter box.
6. The reflux condenser for tert-carbonic acid distillation according to claim 5, characterized in that, The front and back of the inner wall of the filter box are equipped with buckles, and a filter screen is installed between each set of buckles.