Automatic filter residue discharging device for zirconium oxychloride production
By employing a conical bucket-separated processing box and stirring mechanism in the zirconium oxychloride production unit, combined with the design of the main conveyor roller and brush roller, the problems of large equipment vibration and inconvenient cleaning were solved, achieving efficient and automatic slag discharge and cleaning.
Patent Information
- Application Number
- CN202520080774.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-14
AI Technical Summary
The existing automatic filter residue discharge device for zirconium oxychloride production has large vibrations, low discharge efficiency, and lacks a cleaning mechanism for the filter plates, making maintenance inconvenient.
The processing box is designed with conical buckets, combined with a mixing mechanism, a main conveyor roller and a filter conveyor belt structure with a secondary conveyor roller. The main conveyor roller is driven by a motor to rotate, and a brush roller automatically cleans up residual slag, achieving continuous slag discharge. The slag is then discharged through a slag guide trough.
It improves slag discharge efficiency, enabling rapid and continuous slag discharge, and automatically cleans the filter conveyor belt, simplifying the maintenance process.
Smart Images

Figure CN223810876U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of slag discharging device, concretely is a kind of automatic filter residue discharging device for zirconium oxychloride production. BACKGROUND
[0002] Zirconium oxychloride is a kind of chemical substance, is white needle-like crystal, dissolve in water, methyl alcohol, ethanol, ether, insoluble in other organic solvents, slightly soluble in hydrochloric acid, aqueous solution is acidic, in the production process of zirconium oxychloride, generally by internal chemical reaction, to produce waste residue, therefore need to handle waste residue, therefore use to waste residue discharging device.
[0003] Through the retrieval like the announcement number CN218011341U discloses a kind of automatic filter residue discharging device for zirconium oxychloride production, its main features are: including processing box, the top of processing box is equipped with inlet, the side of processing box is equipped with slag outlet, the other side of processing box is equipped with discharge port, the inside of processing box is equipped with stirring mechanism, the side of stirring mechanism is equipped with filter structure, the side of stirring mechanism is equipped with vibration mechanism, filter structure includes filter plate embedded in the inside of processing box, the bottom of processing box is equipped with sink cavity in filter plate, the side of inlet is connected with flow-through cavity, flow-through cavity is connected with discharge port.
[0004] The above-mentioned automatic filter residue discharging device for zirconium oxychloride production is used in actual use, applicant finds: the above-mentioned filter residue is discharged using vibration mechanism, and the equipment is vibrated greatly when discharging slag, and the discharging efficiency is not high, in addition, filter plate lacks cleaning mechanism, and maintenance and cleaning are not convenient, to solve the problems proposed above, an automatic filter residue discharging device for zirconium oxychloride production is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims at: to solve the problems proposed above, provide an automatic filter residue discharging device for zirconium oxychloride production.
[0006] The technical scheme adopted by the utility model is as follows: an automatic filter residue discharging device for zirconium oxychloride production, including processing box for zirconium oxychloride production, the inner chamber middle part of processing box is fixedly connected with conical hopper, the conical hopper divides the processing box into mixed reaction cavity and filter residue cavity, stirring mechanism is arranged in the mixed reaction cavity, the bottom of conical hopper is fixedly connected with discharge pipe, electric control valve is installed on discharge pipe, the inside of filter residue cavity is respectively provided with main conveying roller and from shaft roller on both sides, filter conveying belt is connected between main conveying roller and from conveying roller, motor one is fixedly connected on the outer wall of processing box, motor one is connected with main conveying roller through output shaft, guide channel is fixedly connected in the inside of filter residue cavity, the side wall of one side of processing box is equipped with slag outlet;
[0007] The brush roller is rotatably installed on the processing box, one side of the main conveying roller is fixedly connected with a main sprocket, one side of the brush roller is fixedly connected with a slave sprocket, and the main sprocket and the slave sprocket are connected with a chain.
[0008] In a preferred embodiment, a feeding port is formed in the top of the processing box, and a cover plate is arranged at the feeding port and hingedly connected to the processing box.
[0009] In a preferred embodiment, the stirring mechanism comprises a second motor, which is fixedly installed on the top of the processing box, a rotating rod is fixedly connected to the output shaft of the second motor, and a plurality of stirring rods are fixedly connected to the rotating rod.
[0010] In a preferred embodiment, a slag guide groove is fixedly connected to the slag outlet.
[0011] In a preferred embodiment, a U-shaped baffle is arranged on the upper portion of the filter conveying belt and fixedly installed on the inner wall of the processing box.
[0012] In summary, due to the adoption of the above technical scheme, the present application has the following advantages:
[0013] 1、In the present application, the filter conveying belt filters and intercepts the slag, then the first motor is started to drive the main conveying roller to rotate, the main conveying roller cooperates with the slave conveying roller, thereby driving the filter conveying belt to rotate, so as to convey the slag to the slag outlet for discharge, thereby realizing continuous slag discharge, and the whole slag discharge structure is fast and convenient for slag discharge, and the slag discharge efficiency is high.
[0014] 2、In the present application, the main sprocket is driven to rotate by rotating the main conveying roller, the main sprocket drives the slave sprocket to rotate through the chain, thereby driving the brush roller to rotate, at this time, the brush roller is used to sweep the residual slag on the filter conveying belt, thereby automatically cleaning the filter conveying belt. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a front view of the structure of the present application;
[0016] Figure 2 is a back view of the structure of the present application;
[0017] Figure 3 is a schematic diagram of the internal structure of the present application;
[0018] Figure 4 is a schematic diagram of the exploded structure of the slag filtering structure in the present application.
[0019] Marked in the figure: 1-Processing box, 2-conical hopper, 3-mixed reaction cavity, 4-filter residue cavity, 5-stirring mechanism, 6-discharge pipe, 7-electric control valve, 8-main conveying roller, 9-slave conveying roller, 10-filtering conveying belt, 11-motor one, 12-flow guide channel, 13-residue outlet, 14-brush roller, 15-main sprocket, 16-slave sprocket, 17-chain, 18-feed inlet, 19-cover plate, 20-motor two, 21-rotating rod, 22-stirring rod, 23-residue guide groove, 24-U-shaped baffle. DETAILED DESCRIPTION
[0020] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described below in a clear and complete manner. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0021] The embodiments of the present application will be described below in combination with Figures 1-4 The automatic residue discharging device for zirconium oxychloride production according to the embodiments of the present application will be described in detail. EMBODIMENT
[0022] The automatic residue discharging device for zirconium oxychloride production according to the embodiments of the present application, as shown in Figures 1 to 4 Fig. 1, comprises a processing box 1 for zirconium oxychloride production, a conical hopper 2 is fixedly connected to the middle of the inner cavity of the processing box 1, the conical hopper 2 divides the processing box 1 into a mixed reaction cavity 3 and a filter residue cavity 4, a discharge pipe 6 is fixedly connected to the bottom of the conical hopper 2, an electric control valve 7 is installed on the discharge pipe 6, a main conveying roller 8 and a slave conveying roller 9 are respectively arranged on the two sides of the inside of the filter residue cavity 4, a filtering conveying belt 10 is connected between the main conveying roller 8 and the slave conveying roller 9, a motor one 11 is fixedly connected to the outer wall of the processing box 1, the motor one 11 is connected with the main conveying roller 8 through an output shaft, a flow guide channel 12 is fixedly connected to the inside of the filter residue cavity 4, a residue outlet 13 is formed in the side wall of one side of the processing box 1. In this structure, the mixed reaction cavity 3 in the processing box 1 is used to manufacture zirconium oxychloride through chemical substance reaction, when the reaction is finished, the electric control valve 7 is started to control the discharge pipe 6 to open, then the reaction material will be discharged from the discharge pipe 6 to the filtering conveying belt 10, the liquid will seep out from the filtering conveying belt 10 and flow into the flow guide channel 12, so as to be discharged from the processing box, then the residue left after the reaction will be left on the filtering conveying belt 10, then the motor one 11 is started to drive the main conveying roller 9 to rotate, the main conveying roller 8 cooperates with the slave conveying roller 9, so as to drive the filtering conveying belt 10 to rotate, thereby conveying the residue to the residue outlet 13 for discharge, thereby realizing continuous residue discharge, the residue discharge structure is fast and convenient for residue discharge, and the residue discharge efficiency is improved.
[0023] It should be noted that the filter conveyor belt 10 is provided with a tensioning mechanism for tensioning, and the application does not improve the tensioning mechanism, so it is not described here.
[0024] Referring to Figures 1 to 4 As shown, the processing box 1 is rotatably connected with a brush roller 14, one side of the main conveying roller 8 is fixedly connected with a main sprocket 15, one side of the brush roller 14 is fixedly connected with a slave sprocket 16, and the main sprocket 15 and the slave sprocket 16 are connected with a chain 17. When the filter conveyor belt 10 runs, the main conveying roller 8 can drive the main sprocket 15 to rotate, the main sprocket 15 drives the slave sprocket 16 to rotate through the chain 17, thereby driving the brush roller 14 to rotate. At this time, the brush roller 14 is used to clean the residual material slag of the filter conveyor belt 10, thereby automatically cleaning the filter conveyor belt 10.
[0025] Referring to Figures 1 to 4 As shown, the top of the processing box 1 is provided with a feeding port 18, and the feeding port 18 is provided with a cover plate 19 hinged to the processing box 1. In this structure, the feeding port 18 is used to facilitate feeding into the processing box 1, and the cover plate 19 can cover the feeding port 18.
[0026] Referring to Figures 1 to 4 As shown, the mixing reaction cavity 3 is provided with a stirring mechanism 5, which includes a motor 20 fixedly installed on the top of the processing box 1, an output shaft of the motor 20 is fixedly connected with a rotating rod 21, and a plurality of stirring rods 22 are fixedly connected to the rotating rod 21. In this structure, the motor 20 drives the rotating rod 21 and the stirring rods 22 to rotate, thereby stirring the raw materials in the mixing reaction cavity 3.
[0027] Referring to Figures 1 to 4 As shown, the slag outlet 13 is fixedly connected with a slag guide groove 23. In this structure, the slag guide groove 23 is used to guide the slag out.
[0028] Referring to Figures 1 to 4 As shown, the upper part of the filter conveyor belt 10 is provided with a U-shaped baffle 24 fixedly installed on the inner wall of the processing box 1. In this structure, the U-shaped baffle 24 is used to concentrate the raw materials on the filter conveyor belt 10 during discharging.
[0029] It should be noted that the above slag discharging device is applied to zirconium oxychloride production, and the above motor, motor and electric control valve are connected to the PLC end, and the operation is controlled by the PLC end. The specific control mode can be automatic and manual, and the control device and control program are not improved, so it is not introduced here.
[0030] The implementation principle of the filter residue automatic discharging device for zirconium oxychloride production is as follows: when in use, the mixed reaction cavity 3 in the processing box 1 is used to carry out chemical reaction to manufacture zirconium oxychloride, and the stirring rod 22 on the rotating rod 21 driven by the second motor 20 is rotated to stir the raw materials in the mixed reaction cavity 3 during the reaction process; when the reaction is completed, the electric control valve 7 is started to control the opening of the discharge pipe 6, then the reaction material is discharged from the discharge pipe 6 to the filter conveying belt 10, the liquid is seeped from the filter conveying belt 10 and flows into the flow guide channel 12 to discharge the processing box, then the residue left after the reaction is left on the filter conveying belt 10, the first motor 11 is started to drive the main conveying roller 9 to rotate, the main conveying roller 8 cooperates with the conveying roller 9 to drive the filter conveying belt 10 to rotate, so that the residue is conveyed to the residue outlet 13, and the residue is guided out through the residue guide groove 23, so that the continuous residue discharging is realized.
[0031] During the residue discharging process, the main conveying roller 8 can drive the main sprocket 15 to rotate, the main sprocket 15 drives the slave sprocket 16 to rotate through the chain 17, so that the brush roller 14 is rotated, at this time, the brush roller 14 is used to clean the residue left on the filter conveying belt 10, so that the filter conveying belt 10 is automatically cleaned.
[0032] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A filter residue automatic discharge device for zirconium oxychloride production, comprising a processing box (1), characterized in that: The inner cavity of the processing box (1) is fixedly connected with a conical hopper (2), the conical hopper (2) divides the processing box (1) into a mixing reaction cavity (3) and a residue filtering cavity (4), the mixing reaction cavity (3) is provided with a stirring mechanism (5), the bottom of the conical hopper (2) is fixedly connected with a discharge pipe (6), the discharge pipe (6) is provided with an electric control valve (7), the inside of the residue filtering cavity (4) is provided with a main conveying roller (8) and a slave conveying roller (9) on both sides, respectively, a filter conveying belt (10) is connected between the main conveying roller (8) and the slave conveying roller (9), a motor one (11) is fixedly connected on the outer wall of the processing box (1), the motor one (11) is connected with the main conveying roller (8) through an output shaft, a flow guide channel (12) is fixedly connected in the residue filtering cavity (4), a residue outlet (13) is formed in the side wall of the processing box (1). A brush roller (14) is rotatably installed on the processing box (1), a main sprocket (15) is fixedly connected on one side of the main conveying roller (8), a slave sprocket (16) is fixedly connected on one side of the brush roller (14), a chain (17) is connected between the main sprocket (15) and the slave sprocket (16).
2. The automatic filter residue discharging device for zirconium oxychloride production according to claim 1, characterized in that: A feeding port (18) is formed in the top of the processing box (1), a cover plate (19) is arranged at the feeding port (18), and the cover plate (19) is hingedly connected to the processing box (1).
3. The automatic filter residue discharging device for zirconium oxychloride production according to claim 1, characterized in that: The stirring mechanism (5) comprises a motor two (20), the motor two (20) is fixedly installed on the top of the processing box (1), an output shaft of the motor two (20) is fixedly connected with a rotating rod (21), and a plurality of stirring rods (22) are fixedly connected to the rotating rod (21).
4. The automatic filter residue discharging device for zirconium oxychloride production according to claim 1, characterized in that: A residue guide groove (23) is fixedly connected at the residue outlet (13).
5. The automatic filter residue discharging device for zirconium oxychloride production according to claim 1, characterized in that: A U-shaped baffle (24) is arranged on the upper portion of the filter conveying belt (10), and the U-shaped baffle (24) is fixedly installed on the inner wall of the processing box (1).