Preparation device of steel wire rope protective agent

By employing a surrounding heat-conducting oil coil and an all-around stirring mechanism in the steel wire rope protective agent preparation device, the problems of uneven heating and untimely cooling were solved, achieving uniform material temperature and synchronous reaction, thus ensuring consistent product performance and production safety.

CN223811043UActive Publication Date: 2026-01-20HUBEI GAOSHIDA NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520024172.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-01-20
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

The preparation of wire rope protective agents suffers from uneven heating and untimely cooling, leading to uneven product performance and safety hazards.

Method used

It adopts a surrounding heat transfer oil coil layout and an all-around stirring mechanism to ensure that heat is evenly transferred and materials are quickly mixed, and is equipped with a cooling water jacket for rapid cooling.

Benefits of technology

This achieves uniform material temperature and synchronous reaction, ensuring consistent product performance and production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

A preparation device of a steel wire rope protective agent comprises a kettle body, a grease raw and auxiliary material feeding inlet is formed in one side of the top of the kettle body, a stirring motor is arranged in the center of the top of the kettle body, a cooling water jacket and a heat preservation and insulation sleeve are sequentially arranged on the outer wall of the kettle body from inside to outside, and a heat conduction oil coil pipe is fixedly arranged on the inner wall of the kettle body from top to bottom. A top oil outlet and a bottom oil inlet of the heat conduction oil coil respectively penetrate through the inner wall of the kettle body, the cooling water jacket and the heat preservation and insulation sleeve to be connected with an oil inlet pipeline and an oil outlet pipeline of a heat conduction oil circulating heater arranged on one side of the kettle body. Omni-directional design of the stirring mechanism promotes rapid mixing of hot materials and cold materials, reduces temperature difference and ensures synchronous reaction. A cooling water jacket is arranged, so that sufficient low-temperature cooling water can be quickly introduced, and heat can be quickly taken away.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope protective agent technical field, concretely relates to a preparation device of steel wire rope protective agent. BACKGROUND

[0002] Steel wire rope protective agent is also called steel wire rope lubricating grease, heating and cooling links are very important in steel wire rope protective agent preparation cauldron, are related to product quality and production safety, and there are following key points and problems. Heating uniformity problem: if heating is uneven, the temperature of materials at different positions in the cauldron is greatly different, which can cause local materials to react too fast or too slow. For example, the temperature of the area close to the heating wire rises rapidly, which can cause the thickener at this position to be over-saponified, and the raw materials in the corner far away from the heating source have not reacted fully, finally leading to uneven performance of the protective agent in the whole cauldron. Cooling timeliness problem: after the preparation process of the protective agent is completed, the temperature needs to be reduced quickly, otherwise the materials at high temperature will continue to react, changing the expected performance of the product. Long time high temperature can cause decomposition of additives, abnormal consistency of the protective agent, etc. SUMMARY

[0003] The utility model discloses a preparation device of steel wire rope protective agent.

[0004] The utility model discloses a cauldron body, one side of the top of cauldron body is equipped with grease raw and auxiliary material feeding inlet, the top center of cauldron body is equipped with stirring motor, the outer wall of cauldron body is equipped with cooling water jacket and heat -preserving heat -insulating cover in proper order from inside to outside, the inner wall of cauldron body is equipped with heat -conducting oil coil pipe from top to bottom, and the top oil outlet and bottom oil inlet of heat -conducting oil coil pipe respectively pass through the inner wall of cauldron body, cooling water jacket and heat -preserving heat -insulating cover and are connected with the oil inlet pipe and oil outlet pipe of heat -conducting oil circulation heater arranged on one side of cauldron body,

[0005] The output shaft of stirring motor is connected with the rotating shaft arranged in the cauldron body, and the rotating shaft is equipped with three horizontal stirring rods from top to bottom, and the two ends of the three horizontal stirring rods are equipped with a pair of vertical connecting rods, and the bottom end of the rotating shaft is equipped with a bottom stirring block close to the bottom of the cauldron body, and the bottom stirring block is composed of a pair of arc blocks perpendicular to each other.

[0006] Preferably, the lower part of the cauldron body is provided with a supporting base.

[0007] Preferably, the bottom and top of the cooling water jacket are respectively connected with a cooling water inlet pipe and a cooling water outlet pipe.

[0008] Preferably, the bottom of the cauldron body is provided with a discharge interface with a discharge valve.

[0009] Preferably, the two ends of the two horizontal stirring rods at the top and bottom of the three horizontal stirring rods are respectively connected through an inclined connecting rod.

[0010] Preferably, the top of the pair of arc-shaped blocks is fixed to the bottom end of the rotating shaft.

[0011] Preferably, three transverse stirring rods are uniformly fixed on the rotating shaft at equal intervals, and a pair of vertical connecting rods are symmetrically arranged along the rotating shaft.

[0012] The utility model discloses the advantages are: adopt the layout of surrounding type heat conduction oil coil pipe, and let the heat even from the four arounds of cauldron body transmission, the omnibearing design of stirring mechanism promotes the quick mixing of hot material and cold material, reduces the temperature difference, and guarantees the synchronous reaction. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the structural schematic diagram of the utility model.

[0014] Figure 2 It is the structural schematic diagram of the bottom stirring block.

[0015] Figure 3 It is the structural schematic diagram of the bottom stirring block. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme and advantage of the embodiment of the utility model more clear, the technical scheme in the embodiment of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiment of the utility model, obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiment. The components of the embodiment of the utility model described and shown in the drawing here can be arranged and designed in various different configurations.

[0017] Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the utility model. It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0018] In the description of the embodiments of the utility model, it needs to be explained that, if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship of the utility model product in common use, it is only for the convenience of describing the utility model and simplifying the description, and it does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation on the utility model. In addition, if the terms "first", "second" and the like appear in the description of the utility model, they are only used for differentiation, and cannot be understood as indicating or implying relative importance.

[0019] In the description of the embodiments of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, if the terms "set", "connected" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0020] As shown in the drawings, the utility model includes kettle body 101, the top side of the kettle body 101 is equipped with grease raw and auxiliary material feeding inlet 40, the top center of the kettle body 101 is equipped with stirring motor 41, the outer wall of the kettle body 101 is sequentially equipped with cooling water jacket 42 and heat preservation heat insulation sleeve 43 from inside to outside, the inner wall of the kettle body 101 is fixedly equipped with heat conduction oil coil pipe 44 from top to bottom, the top oil outlet 45 and the bottom oil inlet 46 of the heat conduction oil coil pipe 44 are connected with the oil inlet pipe and the oil outlet pipe of the heat conduction oil circulating heater arranged on one side of the kettle body 101 through the inner wall of the kettle body 101, the cooling water jacket 42 and the heat preservation heat insulation sleeve 43 respectively;

[0021] The output shaft of the stirring motor 41 is connected with the rotating shaft 51 arranged in the kettle body 101, the rotating shaft 51 is fixedly equipped with three horizontal stirring rods 52 from top to bottom, a pair of vertical connecting rods 53 are arranged at the two ends of the three horizontal stirring rods 52, the bottom end of the rotating shaft 51 is equipped with bottom stirring block 55 close to the bottom of the kettle body 101, the bottom stirring block 55 is composed of a pair of arc blocks 56 perpendicular to each other.

[0022] In another technical scheme, the lower part of the kettle body 101 is equipped with supporting base 47.

[0023] In another technical scheme, the bottom and top of the cooling water jacket 42 are respectively connected with cooling water inlet pipe 48 and cooling water outlet pipe 49.

[0024] In another technical scheme, the bottom of the kettle body 101 is provided with a discharge interface 50 with a discharge valve, facilitating later discharge.

[0025] In another technical scheme, the two ends of the two transverse stirring rods 52 at the top and bottom of the three transverse stirring rods 52 are respectively connected through an inclined connecting rod 54, enhancing the stability of the stirring component.

[0026] In another technical scheme, the top of the pair of arc-shaped blocks 56 is fixedly connected with the bottom end of the rotating shaft 51.

[0027] In another technical scheme, the three transverse stirring rods 52 are uniformly and equidistantly fixed on the rotating shaft 51, and the pair of vertical connecting rods 53 are symmetrically arranged along the rotating shaft 51, so that the omnibearing design of the stirring mechanism facilitates the rapid mixing of hot materials and cold materials.

[0028] Working principle: the raw materials of the steel wire rope protective agent are sequentially added through the grease raw material feeding inlet at the top of the kettle body according to time and order, and the stirring is adjusted according to the reaction temperature of each step during the adding period; after the reaction is completed, the heating is stopped, and the cooling is performed through the cooling water jacket; after the temperature is reduced to a proper temperature, the discharge is immediately performed. The preparation device adopts the layout of the surrounding heat conducting oil coil pipe, so that the heat is uniformly transmitted from the four sides of the kettle body; the omnibearing design of the stirring mechanism facilitates the rapid mixing of hot materials and cold materials, reduces the temperature difference, and ensures the synchronous reaction. The cooling water jacket is provided, so that sufficient low-temperature cooling water can be rapidly introduced, and the heat is rapidly taken away.

[0029] The above implementation cases are only for describing the technical scheme and characteristics of the utility model, and the purpose is to better enable the person skilled in the art to implement, and cannot limit the protection scope of the utility model; any equivalent change or modification according to the spirit and essence of the utility model is within the protection scope of the utility model, and the unexplained part is the prior art.

Claims

1. A steel wire rope protection agent preparation device, comprising a kettle body (101), characterized in that, the top side of the kettle body (101) is provided with a grease raw material feeding inlet (40), the top center of the kettle body (101) is provided with a stirring motor (41), the outer wall of the kettle body (101) is sequentially provided with a cooling water jacket (42) and a heat preservation jacket (43) from inside to outside, the inner wall of the kettle body (101) is fixedly provided with a heat conducting oil coil (44) from top to bottom, and the top oil outlet (45) and the bottom oil inlet (46) of the heat conducting oil coil (44) are connected with the oil inlet pipe and the oil outlet pipe of the heat conducting oil circulating heater arranged on one side of the kettle body (101) through the inner wall of the kettle body (101), the cooling water jacket (42) and the heat preservation jacket (43); the output shaft of the stirring motor (41) is connected with a rotating shaft (51) arranged in the kettle body (101), the rotating shaft (51) is fixedly provided with three transverse stirring rods (52) from top to bottom, the two ends of the three transverse stirring rods (52) are provided with a pair of vertical connecting rods (53), and the bottom end of the rotating shaft (51) is provided with a bottom stirring block (55) close to the bottom of the kettle body (101), and the bottom stirring block (55) is composed of a pair of arc-shaped blocks (56) perpendicular to each other.

2. A device for preparing a steel wire rope preservative according to claim 1, characterized in that, The lower part of the kettle body (101) is provided with a supporting base (47).

3. A device for preparing a steel wire rope preservative according to claim 1, characterized in that, The bottom and top of the cooling water jacket (42) are respectively connected with a cooling water inlet pipe (48) and a cooling water outlet pipe (49).

4. The apparatus for preparing a steel wire rope preservative according to claim 1, wherein The bottom of the kettle body (101) is provided with a discharge interface (50) with a discharge valve.

5. A device for preparing a steel wire rope preservative according to claim 1, characterized in that, The two ends of the two transverse stirring rods (52) at the top and bottom of the three transverse stirring rods (52) are respectively connected through an inclined connecting rod (54).

6. A device for preparing a steel wire rope preservative according to claim 1, characterized in that, The top of the pair of arc-shaped blocks (56) is fixedly connected with the bottom end of the rotating shaft (51).

7. A device for preparing a steel wire rope preservative according to claim 1, characterized in that, The three transverse stirring rods (52) are uniformly fixed on the rotating shaft (51) at equal intervals, and the pair of vertical connecting rods (53) are symmetrically arranged along the rotating shaft (51).