Ultrasonic coating bubble breaking device
By using an ultrasonic coating bubble-breaking device, which utilizes an ultrasonic generation module and a bubble-breaking mold to eliminate bubbles after coating, the problem of bubbles affecting the coating of lithium-ion power batteries is solved, and the coating quality and consistency are improved.
Patent Information
- Application Number
- CN202423126280.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In existing coating processes, bubbles generated after coating severely affect the quality of lithium-ion power batteries, and there is a lack of effective solutions.
An ultrasonic coating bubble breaking device is used, which includes a support platform and an ultrasonic bubble breaking unit. The ultrasonic bubble breaking unit consists of an ultrasonic generation module and an ultrasonic bubble breaking mold. It eliminates bubbles in the coated workpiece through the action of ultrasonic waves.
It effectively eliminates air bubbles in coated workpieces, ensuring coating quality and layer consistency, and improving the battery performance and stability of lithium-ion power batteries.
Smart Images

Figure CN223811210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic equipment technical field, concretely is a kind of ultrasonic coating bubble breaking device. BACKGROUND
[0002] With the sustained high-speed development of new energy automobile industry, the requirement of battery capacity, performance and stability is higher. Lithium ion power battery is the mainstream product of current new energy automobile battery. In the production of lithium ion power battery, battery slurry coating is an important necessary step. Lithium ion power battery slurry is a non-newtonian fluid with shear thinning phenomenon, which is composed of active material, conductive agent, binder and solvent. It is a solid-liquid phase mixture dispersion composed of a plurality of raw materials with different specific gravity and different particle size. It is generally divided into "positive electrode slurry" and "negative electrode slurry". In the existing coating process, the bubbles generated after coating will seriously affect the quality of the battery, but the existing technology lacks effective solutions to this problem. SUMMARY
[0003] In view of the deficiencies of the prior art, the utility model provides a kind of ultrasonic coating bubble breaking device.
[0004] The utility model solves technical scheme for its technical problem: a kind of ultrasonic coating bubble breaking device, including support platform and ultrasonic bubble breaking unit, at least one set of the ultrasonic bubble breaking unit is installed on the support platform;The ultrasonic bubble breaking unit includes ultrasonic wave generation module and ultrasonic bubble breaking mould, and the ultrasonic bubble breaking mould is connected with the ultrasonic wave generation module.
[0005] Preferably, a plurality of ultrasonic bubble breaking units are arranged in a straight line on the support platform, and the ultrasonic bubble breaking moulds between adjacent ones have gaps.
[0006] A plurality of mounting holes are provided on the support platform, mounting seats are fixedly installed on the mounting holes, and the ultrasonic wave generation module is fixedly installed on the mounting seat.
[0007] The ultrasonic bubble breaking mould is provided with a guard roller on each side, for guiding the coating workpiece to pass through the upper surface of the ultrasonic bubble breaking mould.
[0008] The guard roller is installed in the bearing sleeve of the two support frames fixed to the two side edges of the support platform.
[0009] Preferably, the guard roller is a carbon fiber roller, which has excellent strength and other properties.
[0010] The upper surface of the ultrasonic bubble breaking mould is connected to the plane of the uppermost end of the two guard rollers.
[0011] The ultrasonic wave generating module comprises an ultrasonic transducer and a connecting piece, one end of the connecting piece is connected with the ultrasonic transducer, and the other end of the connecting piece is connected with the ultrasonic bubble breaking mold.
[0012] The ultrasonic transducer can be installed in the threaded hole of the mounting seat through threaded connection.
[0013] The connecting piece and one end of the ultrasonic transducer can be connected through a flange.
[0014] The other end of the connecting piece and the ultrasonic bubble breaking mold can be fixed through threaded connection.
[0015] The ultrasonic transducer is provided with a power supply connecting terminal, so as to be connected with a power supply wire.
[0016] Compared with the prior art, the beneficial effects of the utility model are that the bubbles in the coating workpiece can be effectively removed, the coating quality is guaranteed, and the consistency of the coating layer after coating is maintained. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1-2 It is a perspective view of the utility model;
[0018] Fig. 3 It is a left view structure diagram of the utility model;
[0019] Fig. 4 It is a front view structure diagram of the utility model;
[0020] Fig. 5 It is a top view structure diagram of the utility model;
[0021] Fig. 6 It is a use state perspective view of the utility model. DETAILED DESCRIPTION
[0022] The technical solutions of the utility model will be described clearly and completely in combination with the embodiments. Obviously, the described embodiments are some of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model. In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or position relation shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0023] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise explicitly and specifically limited. In addition, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0024] The ultrasonic coating bubble breaking device, such as Fig. 1-5As shown, the system includes a support platform 1 and an ultrasonic bubble-breaking unit, with at least one ultrasonic bubble-breaking unit mounted on the support platform 1. Each ultrasonic bubble-breaking unit includes an ultrasonic generating module and an ultrasonic bubble-breaking mold 6, the latter connected to the ultrasonic generating module. Several mounting holes are provided on the support platform 1, and mounting seats 3 are fixed to these holes, with the ultrasonic generating module fixed to the mounting seats 3. Protective rollers 5 are mounted on both sides of the ultrasonic bubble-breaking mold 6 to guide the coated workpiece 9 across the upper surface of the mold. Preferably, the protective rollers 5 are carbon fiber rollers, possessing excellent strength and other properties. Preferably, the upper surface of the ultrasonic bubble-breaking mold 6 is close to the plane connecting the uppermost tangential surfaces of the two protective rollers 5, i.e., close to the surface of the coated workpiece 9 passing between the two protective rollers 5. The protective rollers 5 are mounted within bearing sleeves of two support frames 8 fixed to the edges of the support platform. The ultrasonic generating module includes an ultrasonic transducer 2 and a connector 7. One end of the ultrasonic transducer 2 is connected to the connector 7, and the other end of the connector 7 is connected to an ultrasonic bubble-breaking mold 6. The ultrasonic transducer 2 generates ultrasonic waves of a set frequency, which, through the ultrasonic bubble-breaking mold 6, act on the coated workpiece 9 passing above it, making the coated slurry more uniform and removing any micro-bubbles generated. The ultrasonic transducer 2 can be installed in the threaded hole of the mounting base 3 via a threaded connection. Locking screws are provided on the side wall of the mounting base 3 to fix the ultrasonic transducer 2 and prevent slippage or other uneven ultrasonic waves. The connector 7 can be connected to one end of the ultrasonic transducer 2 via a flange. The other end of the connector 7 can be fixed to the ultrasonic bubble-breaking mold 6 via a threaded connection, or the connector 7 and the ultrasonic bubble-breaking mold 6 can be integrally formed. The ultrasonic transducer 2 is provided with a power connection terminal 4 for connection to a power cord.
[0025] The top of the ultrasonic bubble-breaking mold 6 has a sound wave conducting surface, which is used to conduct ultrasonic waves to the coating surface of the coated workpiece 9 and can generate an ultrasonic effect with processing function.
[0026] Preferably, several ultrasonic bubble-breaking units are arranged in a straight line on the support platform 1, and there is a gap between adjacent ultrasonic bubble-breaking molds 6.
[0027] When using, such as Fig. 6 As shown, the coated workpiece 9, guided and supported by the protective roller 5, passes above the upper surface of the ultrasonic debubbling mold 6. Under the action of the introduced ultrasonic waves, the air bubbles generated in the coated slurry are removed and discharged, making the coating more uniform and ensuring the reliability and consistency of the battery.
[0028] The above are only preferred embodiments of the present application, and cannot limit the scope of the present application, that is, any simple equivalent changes and modifications made according to the patent application range and the present application description content are still within the scope of the present application.
Claims
1. An ultrasonic coating bubble breaking device, characterized by, The device comprises a support table and ultrasonic bubble breaking units, at least one set of the ultrasonic bubble breaking units is installed on the support table; the ultrasonic bubble breaking unit comprises an ultrasonic wave generating module and an ultrasonic bubble breaking mold, and the ultrasonic bubble breaking mold is connected with the ultrasonic wave generating module.
2. The ultrasonic coating deformer device of claim 1, wherein, The ultrasonic bubble breaking units are arranged in a straight line on the support table, and the ultrasonic bubble breaking molds between adjacent ultrasonic bubble breaking units have gaps.
3. The ultrasonic coating deformer of claim 2, wherein, A plurality of mounting holes are arranged on the support table, mounting seats are fixed on the mounting holes, and the ultrasonic wave generating module is fixed on the mounting seat.
4. The ultrasonic coating and bubble breaking apparatus of claim 3, wherein, Guards are arranged on both sides of the ultrasonic bubble breaking mold.
5. The ultrasonic coating and bubble breaking apparatus of claim 4, wherein, The guards are installed in bearing sleeves of two support frames fixed on both side edges of the support table.
6. The ultrasonic coating and bubble breaking apparatus of claim 5, wherein, The guards are carbon fiber rollers, and the upper surface of the ultrasonic bubble breaking mold is close to the plane of the connecting line of the uppermost end sections of the two guards.
7. The ultrasonic coating and bubble breaking apparatus of claim 3, wherein, The ultrasonic wave generating module comprises an ultrasonic transducer and a connecting piece, one end of the ultrasonic transducer is connected with the connecting piece, and the other end of the connecting piece is connected with the ultrasonic bubble breaking mold.
8. The ultrasonic coating and bubble breaking apparatus of claim 7, wherein, The ultrasonic transducer is installed in the threaded hole of the mounting seat through threaded connection.
9. The ultrasonic coating and bubble breaking apparatus of claim 8, wherein, One end of the connecting piece is connected with the ultrasonic transducer through a flange.
10. The ultrasonic coating deformer of claim 9, wherein, The other end of the connecting piece is fixed with the ultrasonic bubble breaking mold through threaded connection.