Magnetic core size sorting device

By designing conductive and regulating components, rapid sorting of magnetic core sizes was achieved, solving the problem of high cost in small-batch operations of existing devices and improving the applicability of the device.

CN223811288UActive Publication Date: 2026-01-20TIANCHANG HUACIMAGNETOELECTRICS CO LTD
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Patent Information

Application Number
CN202423144258.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-20
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing magnetic core size sorting devices are costly for small-batch operations and are not suitable for small-batch magnetic core size sorting.

Method used

A magnetic core size sorting device including conductive components and adjustment components was designed. The contact and separation of the conductive blocks control the energization state of the indicator light, thereby achieving rapid sorting of magnetic core sizes. This device is suitable for small-batch operations.

Benefits of technology

It reduces the cost of magnetic core size sorting, improves the applicability of the device, and is suitable for sorting small batches of magnetic cores.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic core size sorting device, and particularly relates to the technical field of magnetic cores, the magnetic core size sorting device comprises a main body shell, a conductive assembly is installed inside the main body shell, the main body shell comprises a fixing plate, the top of the fixing plate is fixedly connected with a clamping plate, and the inside of the clamping plate is fixedly connected with a connecting wire. One end of the connecting line is fixedly connected with an indicating lamp. According to the magnetic core size sorting device, a size plate abuts against the top face of a supporting frame plate by pressing a pressing plate, at the moment, if the thickness size of a magnetic core body reaches a qualified value, the magnetic core body extrudes an extrusion plate upwards, then a moving rod drives a second conductive block to move upwards, the second conductive block and a first conductive block are attached to each other for electric conduction, and therefore an indicator lamp is powered on and turned on; according to the magnetic core size sorting device, the size of the magnetic core body can be quickly sorted through the indicator lamp, sorting operation of the magnetic core can be achieved through cooperation of the structure, the magnetic core size sorting cost is reduced, and meanwhile the magnetic core size sorting device is suitable for small-batch work.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic core, concretely to a magnetic core size sorting device. BACKGROUND

[0002] Magnetic core is a key component used in electronic devices, mainly used in inductors, transformers and other electromagnetic components, which improves the efficiency and performance of these components by concentrating and guiding magnetic fields. With the advancement of technology, magnetic cores are continuously developing to meet higher performance requirements, pursue higher energy density, reduce volume and weight, and adapt to higher frequency applications such as wireless charging, radio frequency identification, and the development of lead-free, halogen-free and other environmentally friendly materials.

[0003] In the production and processing of magnetic cores, the size of the magnetic core needs to be sorted, because the size error of the magnetic core has a direct and important influence on the performance of the product. The change of the size of the magnetic core will directly affect the inductance of the winding. If the actual size of the magnetic core deviates from the design value, it will cause the inductance to deviate from the expected value, and thus affect the working frequency response and efficiency of the filter, transformer or choke coil.

[0004] The existing magnetic core size sorting device still has some problems when in use, such as the magnetic core sorting device disclosed in Chinese patent, and the patent with the patent publication number CN221311521U proposes to detect the size of the magnetic core by using a light sensor detector, and to make sorting operation when the detected size is unqualified. Such technologies all use some existing instruments to detect the magnetic core, such as light sensor detectors or laser range finders, and are used in combination with assembly lines. Although the work efficiency is high, the cost is also high, and when small batch sorting operation is performed, the sorting device may not be suitable, so a magnetic core size sorting device needs to be proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of magnetic core size sorting device to solve the problem of high cost not suitable for small batch magnetic core size sorting operation proposed in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of magnetic core size sorting device, including main body shell, the inside of the main body shell is installed with conducting component, and main body shell includes fixed plate, the top of the fixed plate is fixedly connected with clamping plate, and the inside of the clamping plate is fixedly connected with connecting wire, one end of the connecting wire is fixedly connected with indicating lamp, the conducting component includes protective box one, and the inside of protective box one is fixedly connected with conducting block one, the bottom of the conducting block one is matched with conducting block two, and the outside of conducting block two is fixedly connected with protective box two, the top of the protective box one is symmetrically installed with connecting rod;

[0007] The bottom of the protection box two is fixedly connected with a moving rod, and the bottom end of the moving rod is fixedly connected with a extrusion plate, the top of the extrusion plate is fixedly installed with a return spring, the inside of the fixed plate is installed with an adjusting assembly, and the adjusting assembly comprises a size plate, the inside of the size plate is extruded with a fastening bolt, the top of the clamping plate is installed with a limiting assembly, and the limiting assembly comprises a limiting rod, the bottom end of the limiting rod is fixedly connected with a connecting plate, and the outer wall of the limiting rod is movably connected with a support frame plate, the top bottom surface of the support frame plate is fixedly installed with a limiting spring, and the bottom top surface of the support frame plate is placed with a magnetic core body.

[0008] Preferably, the side of the clamping plate is in inverted U-shaped structure, the two ends of the connecting line are fixedly connected with one side of the conductive block one and one side of the conductive block two respectively, and the conductive block one and the conductive block two are both copper materials, and one end of the connecting line is installed with a battery box.

[0009] Preferably, the conductive block one, the conductive block two and the battery box are serially arranged through the connecting line, and the indicating lamp is fixedly installed on one side of the clamping plate, the protection box one and the protection box two are both PVC materials, and the protection box one is fixedly connected with the size plate through the connecting rod.

[0010] Preferably, the return spring is fixedly installed between the extrusion plate and the fixed plate, the moving rod is movably connected with the fixed plate, and the size plate is movably arranged in the inside of the fixed plate and is provided with a clamping groove on one side.

[0011] Preferably, the inner wall of the clamping groove is fixedly connected with a friction strip, and the friction strip is made of rubber material, the fastening bolt is screwedly installed on one side of the fixed plate, and the fixed plate is fixedly connected with a pointer on the top.

[0012] Preferably, one side of the size plate is provided with a size line, and the size plate is movably arranged on one side of the pointer, the adjusting assembly is symmetrically arranged on the two sides of the fixed plate, and the connecting plate is symmetrically installed on the two sides of the clamping plate.

[0013] Preferably, the bottom end of the limiting spring is fixedly connected with the bottom end of the limiting rod, and the limiting rod is elastically installed with the support frame plate through the limiting spring, the top of the clamping plate is fixedly installed with a pressing plate, and the magnetic core body is vertically arranged on the bottom of the extrusion plate.

[0014] Compared with the prior art, the magnetic core size sorting device has the advantages that:

[0015] 1. After placing the magnetic core body at the bottom of the extrusion plate, press the pressing plate to press the size plate against the top surface of the support frame plate, at this time if the thickness size of the magnetic core body reaches the qualified value, the magnetic core body will extrude the extrusion plate upwards, thereby driving the moving rod to move the conductive block two upwards, so that the conductive block two and the conductive block one are in contact with the conductor, thereby the indicator light is powered on, at this time it can be known that the size of the magnetic core body is qualified, when the thickness size of the magnetic core body is insufficient, the moving distance of the extrusion plate driven moving rod is not enough, thereby the conductive block one and the conductive block two cannot be in contact with the conductor, so that the size of the magnetic core body can be quickly sorted through the indicator light, and the sorting operation of the magnetic core can be realized through the cooperation of the above structure, thereby reducing the cost of magnetic core size sorting, and suitable for small batch work, so as to improve the applicability of the magnetic core size sorting device;

[0016] 2. By moving the size plate inside the fixed plate, the sorting of magnetic cores of different sizes can be realized, when the extrusion plate is not extruded, the distance between the conductive block one and the conductive block two can represent the thickness size of the magnetic core body to be measured, thereby the conductive block one is driven to move by moving the size plate, thereby the detection size of the magnetic core is conveniently adjusted, and the size value of the adjusted size can be clearly seen through the size line indicated by the pointer on one side of the size plate, thereby the adjustment and use of the magnetic core size sorting device is facilitated, and the multi-size sorting function of the magnetic core size sorting device is increased. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the structure schematic diagram of the limiting assembly of the utility model;

[0019] Figure 3 It is the structure schematic diagram of the main body shell of the utility model;

[0020] Figure 4 It is the structure schematic diagram of the conductive assembly and the adjusting assembly of the utility model;

[0021] Figure 5 It is the structure schematic diagram of the conductive assembly of the utility model.

[0022] In the drawing: 1, main body shell; 11, fixed plate; 12, clamping plate; 13, connecting line; 14, indicator light; 2, conductive assembly; 21, protective box one; 22, conductive block one; 23, conductive block two; 24, protective box two; 25, connecting rod; 26, moving rod; 27, reset spring; 28, extrusion plate; 3, adjusting assembly; 31, size plate; 32, clamping groove; 33, friction strip; 34, fastening bolt; 35, pointer; 4, limiting assembly; 41, limiting rod; 42, limiting spring; 43, connecting plate; 44, pressing plate; 5, support frame plate; 6, magnetic core body. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0024] Please refer to Figures 1-5 The present application provides a technical scheme: a magnetic core size sorting device, which comprises a main body shell 1, an electrically conductive assembly 2 is installed inside the main body shell 1, and the main body shell 1 comprises a fixed plate 11, the top of the fixed plate 11 is fixedly connected with a clamping plate 12, and the inside of the clamping plate 12 is fixedly connected with a connecting line 13, one end of the connecting line 13 is fixedly connected with an indicator light 14, the electrically conductive assembly 2 comprises a protective box one 21, and the inside of the protective box one 21 is fixedly connected with an electrically conductive block one 22, the bottom of the electrically conductive block one 22 is fixedly connected with an electrically conductive block two 23, the side of the clamping plate 12 is in an inverted U-shaped structure, the two ends of the connecting line 13 are fixedly connected with one side of the electrically conductive block one 22 and one side of the electrically conductive block two 23 respectively, and the electrically conductive block one 22 and the electrically conductive block two 23 are both made of copper material, one end of the connecting line 13 is provided with a battery box, the electrically conductive block one 22, the electrically conductive block two 23 and the battery box are connected in series with the indicator light 14 through the connecting line 13, and the indicator light 14 is fixedly installed on one side of the clamping plate 12, the protective box one 21 and a protective box two 24 are both made of PVC material, and the protective box one 21 is fixedly connected with a size plate 31 through a connecting rod 25, since the electrically conductive block one 22, the electrically conductive block two 23, the battery box and the indicator light 14 are in a series structure, when the electrically conductive block one 22 and the electrically conductive block two 23 are in contact, the indicator light 14 can be turned on by the battery of the battery box, the use of the indicator light 14 is controlled by the contact and separation of the electrically conductive block one 22 and the electrically conductive block two 23, and the outside of the electrically conductive block two 23 is fixedly connected with the protective box two 24, and the top of the protective box one 21 is symmetrically provided with the connecting rod 25;

[0025] The bottom of the protection box two 24 is fixedly connected with a moving rod 26, the bottom end of the moving rod 26 is fixedly connected with a pressing plate 28, a reset spring 27 is fixedly installed between the pressing plate 28 and the fixed plate 11, the moving rod 26 is movably connected with the fixed plate 11, the top of the pressing plate 28 is fixedly installed with the reset spring 27, the reset spring 27 is arranged to conveniently reset the conductive assembly 2 upwards, the reset spring 27 drives the pressing plate 28 downwards to reset, so that the conductive block one 22 and the conductive block two 23 are separated again, and the next detection operation is facilitated, the inside of the fixed plate 11 is installed with an adjusting assembly 3, and the adjusting assembly 3 comprises a size plate 31, the size plate 31 is movably arranged in the inside of the fixed plate 11, one side of the size plate 31 is provided with a clamping groove 32, the inner wall of the clamping groove 32 is fixedly connected with a friction strip 33, the friction strip 33 is made of rubber, the friction strip 33 is arranged to conveniently increase the friction between the fastening bolt 34 and the size plate 31, so that the size plate 31 is conveniently fixed through the fastening bolt 34, the fastening bolt 34 is screwedly installed on one side of the fixed plate 11, the top of the fixed plate 11 is fixedly connected with a pointer 35, one side of the size plate 31 is provided with a size line, the size plate 31 is movably arranged on one side of the pointer 35, the adjusting assembly 3 is symmetrically arranged on the two sides of the fixed plate 11, the inside of the size plate 31 is pressingly provided with the fastening bolt 34, the size line at the top of the size plate 31 is a starting point, the value increases from top to bottom, and the arrow of the pointer 35 points to the top position of the size plate 31 in contact with the fixed plate 11, when the size plate 31 moves upwards, the size plate 31 drives the connecting rod 25 to move the conductive block one 22 upwards, so that the distance between the conductive block one 22 and the conductive block two 23 is adjusted, the value indicated by the pointer 35 is equal to the distance between the conductive block one 22 and the conductive block two 23, and is equal to the moving distance of the qualified size magnetic core body 6 pressing the pressing plate 28, so that the value of the detected size is conveniently adjusted through the movement of the size plate 31.

[0026] The top of the clamping plate 12 is installed with a limiting assembly 4, the limiting assembly 4 comprises a limiting rod 41, the bottom end of the limiting rod 41 is fixedly connected with a connecting plate 43, the connecting plate 43 is symmetrically installed on the two sides of the clamping plate 12, the outer wall of the limiting rod 41 is movably connected with a support frame plate 5, the top bottom surface of the support frame plate 5 is fixedly installed with a limiting spring 42, and the bottom top surface of the support frame plate 5 is placed with a magnetic core body 6, the bottom end of the limiting spring 42 is fixedly connected with the bottom end of the limiting rod 41, and the limiting rod 41 is elastically installed with the support frame plate 5 through the limiting spring 42, the top of the clamping plate 12 is fixedly installed with a pressing plate 44, the magnetic core body 6 is vertically arranged at the bottom of the pressing plate 28, when the clamping plate 12 is pushed downwards by pressing the pressing plate 44, the limiting rod 41 moves in the inside of the support frame plate 5, so that the limiting rod 41 is conveniently vertically limited, and the limiting spring 42 is arranged to conveniently move the main body shell 1, the conductive assembly 2 and the adjusting assembly 3 upwards to reset when the pressing plate 44 is released.

[0027] Working principle: when using the magnetic core size sorting device, the adjusting assembly 3 is adjusted according to the size thickness of the magnetic core body 6, the size plate 31 is moved inside the fixed plate 11, and the value indicated by the pointer 35 is the detected thickness size of the magnetic core body 6, after adjusting the position of the size plate 31, the size plate 31 is fixed by tightening the fastening bolt 34, at this time the distance between the conductive block one 22 and the conductive block two 23 is the detected thickness of the magnetic core body 6, after placing the magnetic core body 6 on the bottom top surface of the support frame plate 5, pressing the pressing plate 44, and then moving the main body shell 1, the conductive assembly 2 and the adjusting assembly 3 downwards to the bottom end of the size plate 31, and the bottom top surface of the support frame plate 5, at this time the magnetic core body 6 extrudes the extrusion plate 28, so that the extrusion plate 28 drives the moving rod 26 to move the protective box two 24 and the conductive block two 23 upwards, if the thickness size of the magnetic core body 6 is up to standard, the moving distance of the moving rod 26 and the conductive block two 23 is equal to the thickness of the magnetic core body 6 and equal to the distance between the conductive block one 22 and the conductive block two 23, so that the conductive block one 22 and the conductive block two 23 are attached, so that the indicating lamp 14 is powered on, and then the size of the magnetic core body 6 is detected, when the thickness size of the magnetic core body 6 is insufficient, the moving distance of the extrusion plate 28 driven moving rod 26 is less than the distance between the conductive block one 22 and the conductive block two 23, so that the conductive block one 22 and the conductive block two 23 are not in contact, so that the circuit of the indicating lamp 14 is open, so that the size of the magnetic core body 6 is sorted by the indicating lamp 14.

[0028] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A magnetic core size sorting apparatus comprising a main housing (1), characterised in that: The inside of the main body shell (1) is provided with a conductive assembly (2), and the main body shell (1) comprises a fixed plate (11), the top of the fixed plate (11) is fixedly connected with a clamping plate (12), and the inside of the clamping plate (12) is fixedly connected with a connecting line (13), one end of the connecting line (13) is fixedly connected with an indicator light (14), the conductive assembly (2) comprises a protective box one (21), and the inside of the protective box one (21) is fixedly connected with a conductive block one (22), the bottom of the conductive block one (22) is abutted with a conductive block two (23), and the outside of the conductive block two (23) is fixedly connected with a protective box two (24), and the top of the protective box one (21) is symmetrically provided with a connecting rod (25). The bottom of the protective box two (24) is fixedly connected with a moving rod (26), and the bottom end of the moving rod (26) is fixedly connected with a pressing plate (28), the top of the pressing plate (28) is fixedly provided with a reset spring (27), the inside of the fixed plate (11) is provided with an adjusting assembly (3), and the adjusting assembly (3) comprises a size plate (31), the inside of the size plate (31) is abutted with a fastening bolt (34), the top of the clamping plate (12) is provided with a limiting assembly (4), and the limiting assembly (4) comprises a limiting rod (41), the bottom end of the limiting rod (41) is fixedly connected with a connecting plate (43), and the outer wall of the limiting rod (41) is movably connected with a support frame plate (5), the top bottom surface of the support frame plate (5) is fixedly provided with a limiting spring (42), and the bottom top surface of the support frame plate (5) is placed with a magnetic core body (6).

2. A magnetic core size sorting device according to claim 1, wherein, The side of the clamping plate (12) is in inverted U-shaped structure, the two ends of the connecting line (13) are fixedly connected with one side of the conductive block one (22) and one side of the conductive block two (23) respectively, and the conductive block one (22) and the conductive block two (23) are both made of copper material, and one end of the connecting line (13) is provided with a battery box.

3. A magnetic core size sorting device as set forth in claim 1, wherein, The conductive block one (22), the conductive block two (23) and the battery box are connected in series with the indicator light (14) through the connecting line (13), and the indicator light (14) is fixedly installed on one side of the clamping plate (12), the protective box one (21) and the protective box two (24) are both made of PVC material, and the protective box one (21) is fixedly connected with the size plate (31) through the connecting rod (25).

4. A magnetic core size sorting device as claimed in claim 1, wherein, The reset spring (27) is fixedly installed between the pressing plate (28) and the fixed plate (11), the moving rod (26) is movably connected with the fixed plate (11), the size plate (31) is movably arranged in the inside of the fixed plate (11), and one side of the size plate (31) is provided with a clamping groove (32).

5. A magnetic core size sorting device according to claim 4, wherein, The inner wall of the clamping groove (32) is fixedly connected with a friction strip (33), and the friction strip (33) is made of rubber material, the fastening bolt (34) is threadedly installed on one side of the fixed plate (11), and the top of the fixed plate (11) is fixedly connected with a pointer (35).

6. A magnetic core size sorting device according to claim 5, wherein, One side of the size plate (31) is provided with size line, and the size plate (31) moves and is provided at one side of the pointer (35), the adjusting assembly (3) is symmetrically arranged at both sides of the fixed plate (11), and the connecting plate (43) is symmetrically mounted at both sides of the clamping plate (12).

7. A magnetic core size sorting device as claimed in claim 1, wherein, The bottom end of the limiting spring (42) is fixedly connected with the bottom end of the limiting rod (41), the limiting rod (41) is elastically mounted with the support frame plate (5) through the limiting spring (42), and the top of the clamping plate (12) is fixedly mounted with the pressing plate (44).

Citation Information

Patent Citations

  • Magnetic core sorting device

    CN221311521U