Dust removal device for cable processing
By designing a dust removal device for cable processing, which combines water spraying and brush roller cleaning with hot air drying, the problems of low efficiency and cable damage caused by traditional cleaning methods are solved, achieving efficient cleaning and rapid drying, and reducing costs and resource consumption.
Patent Information
- Application Number
- CN202423024502.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Traditional manual cleaning of cable surfaces is inefficient, labor-intensive, and can easily damage the cable, with impurities such as oil affecting the quality of the insulation layer.
A dust removal device for cable processing was designed, comprising a dust removal box, a drying chamber, a dust removal device, and a drying device. The device uses a water spray device to moisten the dust, a brush roller to wipe and clean it, and the drying device uses hot air to dry it quickly. Combined with a filtration system, water resources are recycled.
It achieves efficient cleaning and rapid drying of cable surfaces, improving cleanliness and production efficiency while reducing production costs and water consumption.
Smart Images

Figure CN223811316U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable production equipment technical field, concretely is a dust collector for cable processing. BACKGROUND
[0002] It is known that with the development of electric power industry, cable as the main carrier of transmission electric energy plays a vital role in modern power grid construction and reconstruction, in the manufacturing process of cable, in order to ensure its electrical performance and mechanical strength, need to carry out strict surface treatment to cable, especially surface dust removal treatment, traditional manual cleaning method has many drawbacks, for example, cleaning efficiency is low, labor intensity is big, and can cause cable surface damage etc. UTILITY MODEL CONTENTS
[0003] (I) the technical problem solved
[0004] In view of the deficiencies of prior art, the utility model provides a dust collector for cable processing.
[0005] (II) technical scheme
[0006] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a dust collector for cable processing, including dust removal box, dust removal bin, drying bin, dust removal device and drying device, one end of dust removal box is provided with dust removal bin, the other end of dust removal box is provided with drying bin, the one end of dust removal box close to dust removal bin is provided with wire inlet hole, the one end of dust removal box close to drying bin is provided with wire outlet hole, dust removal bin is installed with dust removal device, drying bin is installed with drying device, dust removal device includes water spraying device, rectangular groove, threaded rod, drive motor, sliding block, storage box, spring, U type frame, hair roller and foam pipe, and the inner wall of both ends of dust removal bin is provided with rectangular groove, water spraying device is installed with two groups of the central axis of rectangular groove symmetry, rectangular groove is rotatably installed with threaded rod, one end of threaded rod is installed with drive motor, threaded rod is screw mounted with sliding block, the one end of two groups of sliding block away from rectangular groove is installed with storage box, the one end of storage box away from sliding block is connected with U type frame through spring, two groups of hair rollers are rotatably installed in U type frame, the side wall of storage box is installed with two groups of foam pipe, and the output end of foam pipe corresponds with the side wall of hair roller.
[0007] In order to facilitate the drying of the cable after dust removal, the utility model improves, the drying device includes fan, air inlet pipe, air heater, annular pipe and air outlet head, the air inlet pipe is installed above the drying bin, the bottom of air inlet pipe is installed annular pipe, the inner wall of annular pipe is installed with a plurality of air outlet heads, the top of air inlet pipe is installed air heater through the top wall of drying bin, the air inlet pipe is installed fan through air heater.
[0008] In order to facilitate the spraying of the cable, the utility model improves, the dust removal tank is installed with water storage tank at the top, the water spraying device includes conveying pipe, first pump body, connecting pipe and water outlet nozzle, the conveying pipe is installed with first pump body on the front and rear ends of water storage tank, the output end of conveying pipe is installed connecting pipe, a plurality of water outlet nozzles are installed on the side corresponding to the connecting pipe.
[0009] In order to filter the water after use, the utility model improves, the filter plate is installed at the lower part of dust removal bin.
[0010] In order to filter the water filtered by the filter plate, the utility model improves, the filter cotton is installed below the filter plate.
[0011] In order to recycle the filtered water, the utility model improves, the reflux pipe is installed on the side wall of dust removal bin, the second pump body is installed on the reflux pipe, and the output end of the reflux pipe is connected with the side wall of the water storage tank.
[0012] In order to ensure the stability and accuracy of the operation of the driving motor, the utility model improves, the driving motor is a servo motor.
[0013] In order to ensure the support stability of the dust removal tank, the utility model improves, the support legs are installed at the bottom of the dust removal tank.
[0014] (Three) beneficial effects
[0015] Compared with the prior art, the utility model provides a dust removal device for cable processing, which has the following beneficial effects:
[0016] The dust removal device for cable processing, through the setting of dust removal device and water spraying device, two groups of water spraying devices are responsible for wetting dust and removing foam respectively, ensuring the cleaning effect of the whole dust removal process, then through the combined action of hair roller wiping and cleaning foam, the dust and impurities on the surface of the cable can be effectively removed, the surface of the cable is deeply cleaned, the cleanliness is improved, and the design of the dust removal device and the water spraying device enables the cable to automatically complete the cleaning step when passing through the dust removal tank.
[0017] The cable processing dust removal device, through the drying device, the annular pipe and the multiple groups of air outlet heads, can uniformly cover the hot air on the surface of the cable, evaporate the residual moisture on the surface of the cable quickly, ensure that the cable is completely dried before subsequent processing or packaging, and shorten the production cycle and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a first angle three-dimensional structure schematic view of the utility model;
[0019] Figure 2 It is a second angle three-dimensional structure schematic view of the utility model;
[0020] Figure 3 It is a dust removal box half cut three-dimensional structure schematic view of the utility model;
[0021] Figure 4 It is a dust removal box internal three-dimensional structure schematic view of the utility model.
[0022] In the drawing: 1, dust removal box, 2, dust removal bin, 3, drying bin, 4, wire inlet hole, 5, wire outlet hole, 6, rectangular groove, 7, threaded rod, 8, driving motor, 9, sliding block, 10, foam storage box, 11, spring, 12, U-shaped frame, 13, wool roller, 14, foam outlet pipe, 15, fan, 16, air inlet pipe, 17, air heater, 18, annular pipe, 19, air outlet head, 20, water storage tank, 21, conveying pipe, 22, first pump body, 23, connecting pipe, 24, water outlet nozzle, 25, filter plate, 26, filter cotton, 27, backflow pipe, 28, second pump body, 29, supporting leg. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Please refer to Figures 1-4The utility model provides a kind of dust removal device for cable processing, including dust removal box 1, dust removal bin 2, drying bin 3, dust removal device and drying device, one end of the dust removal box 1 is equipped with dust removal bin 2, the other end of the dust removal box 1 is equipped with drying bin 3, the dust removal box 1 is equipped with wire hole 4 in one end close to the dust removal bin 2, the dust removal box 1 is equipped with wire hole 5 in one end close to the drying bin 3, the dust removal device is installed in the dust removal bin 2, the drying device is installed in the drying bin 3, the dust removal device includes water spraying device, rectangular groove 6, threaded rod 7, drive motor 8, sliding block 9, storage foam box 10, spring 11, U-shaped frame 12, wool roll 13 and foam pipe 14, the inside wall of the front and rear ends of the dust removal bin 2 is equipped with the rectangular groove 6, the water spraying device is installed with two groups with the central axis of the rectangular groove 6 symmetry, the threaded rod 7 is rotatably installed in the rectangular groove 6, the drive motor 8 is installed in one end of the threaded rod 7, the sliding block 9 is screw-mounted on the threaded rod 7, two groups of sliding block 9 are equipped with the storage foam box 10 in one end away from the rectangular groove 6, the storage foam box 10 is connected with the U-shaped frame 12 by the spring 11 in one end away from the sliding block 9, two groups of wool roll 13 are rotatably installed in the U-shaped frame 12, two groups of foam pipe 14 are installed on the side wall of the storage foam box 10, the output end of the foam pipe 14 corresponds with the side wall of the wool roll 13, in the embodiment, when using, cable enters dust removal bin 2 through wire hole 4, the water spraying device close to wire hole 4 one end of dust removal device is sprayed with appropriate amount of water to cable surface, helps to soften and wet the dust and impurities attached to its surface, drive motor 8 drives threaded rod 7 to rotate, sliding block 9 slides along rectangular groove 6, drives storage foam box 10, U-shaped frame 12 and wool roll 13 to reciprocate, realizes linear movement adjustment of wool roll 13, improves the rotational friction degree of wool roll 13 and cable, wool roll 13 is tightly attached to cable surface under the action of spring 11, maintains good contact between wool roll 13 and cable, while avoiding excessive wear of cable surface, wool roll 13 contacts cable surface during the movement of cable, and the attached dust and impurities are removed, the cleaning foam in the storage foam box 10 is transported to wool roll 13 through foam pipe 14, increases friction and cleaning capacity, improves dust removal efficiency, after wiping process, the water spraying device close to drying bin 3 one end of dust removal device is sprayed to cable surface to remove foam, after completing dust removal process, cable continues to advance, enters drying bin 3 through wire hole 5, and cable is dried by drying device, and the cable after drying leaves dust removal box 1 through wire hole 5, completes the whole dust removal and drying process.
[0025] In actual use, further facilitate the drying of the cable after dust removal, in this embodiment, the drying device includes fan 15, air inlet pipe 16, air heater 17, annular pipe 18 and air outlet head 19, the top of the drying bin 3 is installed with the air inlet pipe 16, the bottom end of the air inlet pipe 16 is installed with the annular pipe 18, the inner side wall of the annular pipe 18 is annularly installed with a plurality of air outlet heads 19, the top end of the air inlet pipe 16 is installed with the air heater 17 which penetrates the top wall of the drying bin 3, and the air inlet pipe 16 is installed with the fan 15 which penetrates the air heater 17, after the fan 15 is started, air is sucked into the air inlet pipe 16, the air is heated by the air heater 17, the temperature is increased, hot air is formed, the heated air is transported into the annular pipe 18 through the air inlet pipe 16, and the plurality of air outlet heads 19 in the annular pipe 18 blow the hot air uniformly to the cable in the annular pipe 18, so that the surface of the cable can be dried by the hot air, the design of the annular pipe 18 and the plurality of air outlet heads 19 ensures that the hot air can uniformly cover the surface of the cable, and the local overheating or uneven drying is avoided, the hot air is blown to the surface of the cable through the air outlet head 19, the residual moisture on the surface of the cable is rapidly evaporated, and the drying process is completed.
[0026] In actual use, further facilitate the spraying of the cable, in this embodiment, the top end of the dust removal box 1 is installed with a water storage tank 20, the water spraying device includes a conveying pipe 21, a first pump body 22, a connecting pipe 23 and a water outlet nozzle 24, the front and rear ends of the water storage tank 20 are both installed with the conveying pipe 21, the conveying pipe 21 is installed with the first pump body 22, the output end of the conveying pipe 21 is installed with the connecting pipe 23, and a plurality of water outlet nozzles 24 are installed on the sides corresponding to the two connecting pipes 23, the first pump body 22 is opened, the water in the water storage tank 20 enters the conveying pipe 21 through gravity and the pressure provided by the first pump body 22, the water flow is conveyed to the connecting pipe 23 through the conveying pipe 21, the connecting pipe 23 distributes the water flow to each water outlet nozzle 24, the water outlet nozzle 24 starts to work and converts the water flow into fine water mist which is uniformly sprayed on the surface of the cable, the sprayed water mist can wet the dust and impurities attached to the surface of the cable, so that they are more easily removed by the subsequent dust removal device (such as the wool roller 13), the second group of water spraying devices can control the pressure of the water outlet nozzle 24 by controlling the first pump body 22, so as to remove the foam brushed by the wool roller 13, and the working states of the two groups of spraying devices can be adjusted according to actual needs.
[0027] In actual use, further filter the used water, in this embodiment, the lower part of the dust removal bin 2 is installed with a filter plate 25, the used water is preliminarily filtered through the filter plate 25, most of the suspended particulate matters can be removed, and the water is convenient for recycling in the later period.
[0028] In actual use, the water filtered by the filter plate 25 is further filtered, in the embodiment, the filter cotton 26 is installed below the filter plate 25, the filter cotton 26 has good adsorption performance, can capture the fine particles that the filter plate 25 cannot completely remove, further improve the purity of water quality, and the filter cotton 26 can effectively adsorb the fine dust and impurities suspended in the water, ensure that the water quality is clearer, through double filtration (filter plate 25 + filter cotton 26), the impurities and foreign matters in the water can be more completely removed.
[0029] In actual use, the filtered water is further recycled, in the embodiment, the backflow pipe 27 is installed on the side wall of the dust removal bin 2, the second pump body 28 is installed on the backflow pipe 27, the output end of the backflow pipe 27 is connected with the side wall of the water storage tank 20, the filtered water is recycled through the backflow pipe 27, which can greatly reduce the demand for fresh water source, save valuable water resources, and repeated use of the filtered water can significantly reduce the enterprise's expenditure on water resource procurement and treatment, thereby reducing production cost.
[0030] In actual use, the stability and accuracy of the driving motor 8 are further ensured, in the embodiment, the driving motor 8 is a servo motor, the servo motor can control the position, speed and torque with high accuracy, the servo motor adopts closed loop control, has good stability, can avoid stall, vibration and other problems, and ensures the stability and accuracy of the driving motor 8.
[0031] In actual use, the support stability of the dust removal bin 1 is further ensured, in the embodiment, the support legs 29 are installed at the bottom corners of the dust removal bin 1, the support legs 29 can ensure that the dust removal bin 1 is stably placed on the ground.
[0032] In order to explain the possible application scenarios, technical principles, specific implementation schemes, and the like of the present application, the following will be described in detail in combination with the specific embodiments and the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for cable processing, comprising a dust removal box (1), a dust removal bin (2), a drying bin (3), a dust removal device and a drying device, characterized in that: One end of the dust removal box (1) is provided with a dust removal bin (2), the other end of the dust removal box (1) is provided with a drying bin (3), one end of the dust removal box (1) close to the dust removal bin (2) is provided with an inlet hole (4), one end of the dust removal box (1) close to the drying bin (3) is provided with an outlet hole (5), the dust removal device is installed in the dust removal bin (2), the drying device is installed in the drying bin (3), the dust removal device comprises a water spraying device, a rectangular groove (6), a threaded rod (7), a driving motor (8), a sliding block (9), a foam storage box (10), a spring (11), a U-shaped frame (12), a wool roller (13) and a foam outlet pipe (14), the inner side wall of the front and rear ends of the dust removal bin (2) is provided with the rectangular groove (6), the water spraying device is symmetrically installed with two groups of the rectangular groove (6), the threaded rod (7) is rotatably installed in the rectangular groove (6), one end of the threaded rod (7) is provided with the driving motor (8), the threaded rod (7) is provided with the sliding block (9), two groups of the sliding block (9) are installed with the foam storage box (10) away from one end of the rectangular groove (6), one end of the foam storage box (10) away from the sliding block (9) is connected with the U-shaped frame (12) through the spring (11), two groups of the wool roller (13) are rotatably installed in the U-shaped frame (12), the side wall of the foam storage box (10) is provided with two groups of the foam outlet pipe (14), the output end of the foam outlet pipe (14) corresponds to the side wall of the wool roller (13).
2. The dust removal device for cable processing according to claim 1, characterized in that: The drying device comprises a fan (15), an air inlet pipe (16), an air heater (17), an annular pipe (18) and an air outlet head (19), the air inlet pipe (16) is installed above the drying bin (3), the bottom end of the air inlet pipe (16) is provided with the annular pipe (18), a plurality of groups of the air outlet head (19) are annularly installed on the inner side wall of the annular pipe (18), the top end of the air inlet pipe (16) penetrates the top wall of the drying bin (3) and is provided with the air heater (17), the air inlet pipe (16) penetrates the air heater (17) and is provided with the fan (15).
3. The dust removal device for cable processing according to claim 2, characterized in that: The top end of the dust removal box (1) is provided with a water storage tank (20), the water spraying device comprises a conveying pipe (21), a first pump body (22), a connecting pipe (23) and a water outlet nozzle (24), the front and rear ends of the water storage tank (20) are provided with the conveying pipe (21), the conveying pipe (21) is provided with the first pump body (22), the output end of the conveying pipe (21) is provided with the connecting pipe (23), a plurality of groups of the water outlet nozzle (24) are installed on the side of the connecting pipe (23) corresponding to the two groups.
4. The dust removal device for cable processing according to claim 3, characterized in that: The lower part of the dust removal bin (2) is provided with a filter plate (25).
5. A dust removal device for processing a cable according to claim 4, characterized in that: The lower part of the dust removal bin (2) is provided with a filter plate (25). The lower part of the dust removal bin (2) is provided with a filter plate (25).
6. A dust removal device for processing a cable according to claim 5, characterized in that: The dust removal bin (2) is provided with a reflux pipe (27) on the side wall, a second pump body (28) is installed on the reflux pipe (27), and the output end of the reflux pipe (27) is connected with the side wall of the water storage tank (20).
7. A dust removal device for processing a cable according to claim 6, characterized in that: The driving motor (8) is a servo motor.
8. The dust removal device for cable processing according to claim 7, characterized in that: The dust removal bin (1) is provided with supporting legs (29) at the bottom corners.