Double-robot ultrasonic welding equipment for electric air port of instrument board

By using the threaded rod and moving plate clamping structure of the dual-robot ultrasonic welding equipment with electric air vents on the dashboard, combined with a vision recognition system and control device, the problem of displacement of the welded object is solved, achieving stable and efficient welding results.

CN223811669UActive Publication Date: 2026-01-20NANJING RENHENG VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202520255770.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-01-20
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing robotic ultrasonic welding equipment cannot effectively fix the object being welded, causing the object to easily shift during the welding process, which reduces the practicality of the device.

Method used

The instrument panel electric air vent dual-robot ultrasonic welding equipment utilizes a combination clamping structure of threaded rod and moving plate, combined with a vision recognition system and control device, to ensure the stability of the welded object. It achieves high-efficiency welding by having two sets of robots weld simultaneously or sequentially.

Benefits of technology

It improves the stability and efficiency of the welding process, ensures welding quality, avoids object displacement, and enhances the practicality of the device and the welding coverage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223811669U_ABST
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Abstract

The utility model relates to the technical field of ultrasonic welding, in particular to instrument board electric air port double-robot ultrasonic welding equipment which comprises a mounting plate, a control device is arranged on the mounting plate, side plates are arranged on the two sides of the top end of the mounting plate, a fixing frame is arranged at the top ends of the side plates, and a first robot is arranged on the fixing frame. The threaded rod can push the moving plate through the threaded pipe, and the moving plate drives the clamping plate to clamp and fix the instrument panel needing to be welded, so that the stability of the instrument panel in the welding process is guaranteed, the displacement condition of the instrument panel is avoided, and the practicability is improved; then ultrasonic welding is conducted on the instrument panel through ultrasonic welding heads on the first robot and the second robot, the two robots can weld the target part at the same time or in sequence, the efficiency of the welding process is ensured, in the welding process, a driving motor can drive a rotating disc, and the rotating disc drives a clamping plate to turn over the instrument panel; welding of different positions of a target component can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ultrasonic welding, specifically to a double-robot ultrasonic welding equipment for instrument panel electric air port. BACKGROUND

[0002] The manufacture of spacecraft has very high requirements for the precision and reliability of parts. The electric air port on the instrument panel, as an important part of the spacecraft, needs to be precisely assembled to ensure the reliability of air circulation and temperature control.

[0003] The existing robot ultrasonic welding equipment cannot effectively fix the welding object according to its actual size during use, which may cause the welding object to shift during ultrasonic welding, reducing the practicality of the device. UTILITY MODEL CONTENT

[0004] (I) Technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a double-robot ultrasonic welding equipment for instrument panel electric air port.

[0006] (II) Technical scheme

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a double-robot ultrasonic welding equipment for instrument panel electric air port, comprising a mounting plate, a control device is arranged on the mounting plate, side plates are arranged on both sides of the top end of the mounting plate, a fixing frame is arranged on the top end of the side plate, a first robot is arranged on the fixing frame, a second robot is arranged on the side of the top end of the mounting plate, ultrasonic welding heads are arranged on the first robot and the second robot, a threaded rod is arranged on the side plate, the threaded rod is rotatably connected with the side plate, a threaded tube is arranged at one end of the threaded rod, the threaded tube is threadedly connected with the threaded rod, a moving plate is arranged at one end of the threaded tube, the moving plate is rotatably connected with the threaded tube, a drive motor is arranged on one side of the top of the moving plate, a turntable is arranged at the output end of the drive motor, a clamping plate is arranged on the turntable, a driven wheel is arranged at the other end of the threaded rod, a belt is arranged on the driven wheel, a transmission rod is arranged at the bottom end of the mounting plate, a double-shaft motor is arranged at the middle of the transmission rod, drive wheels are arranged at both ends of the transmission rod, one end of the belt is arranged on the drive wheel, and visual recognition systems are arranged on the first robot and the second robot.

[0008] Further, the utility model improves that the visual recognition system comprises a high-definition camera and image processing software.

[0009] Further, the utility model improves that the control device comprises a central processing unit and a motion controller.

[0010] Further, the utility model improves, mobile plate bottom both sides are provided with the sliding block, the inside of installation board top both sides is provided with the sliding slot, sliding block one end is arranged in the sliding slot inside.

[0011] Further, the utility model improves, the gasket is arranged on the clamping plate, and the gasket adopts rubber material.

[0012] Further, the utility model improves, the driving motor and double shaft motor all adopt stepping motor.

[0013] Further, the utility model improves, the installation plate and side plate are welded connection, and the side plate and fixed frame are welded connection.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides a kind of instrument panel electric air port double robot ultrasonic welding equipment, with following beneficial effects:

[0016] The instrument panel electric air port double robot ultrasonic welding equipment, threaded rod can push mobile plate by threaded pipe, and mobile plate drives clamping plate to clamp and fix the instrument panel needing to be welded, guarantees its stability in welding process, avoids its displacement condition, improves practicability, then the ultrasonic welding head on first robot and second robot is carried out ultrasonic welding to instrument panel, two groups of robots can simultaneously or sequentially weld target component, ensure the efficiency of welding process, and during welding process, driving motor can drive carousel, carousel drives clamping plate to overturn instrument panel, can realize the welding of different positions of target component. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structure schematic diagram of the utility model;

[0018] Figure 2 It is the structure schematic diagram of the utility model Figure 1 ;

[0019] Figure 3 It is the structure schematic diagram of the utility model Figure 2 ;

[0020] Figure 4 It is the structure schematic diagram of the utility model Figure 3 ;

[0021] In the figure: 1, mounting plate; 2, side plate; 3, fixed frame; 4, first robot; 5, threaded rod; 6, threaded tube; 7, moving plate; 8, driven wheel; 9, belt; 10, drive motor; 11, turntable; 12, clamping plate; 13, transmission rod; 14, driving wheel; 15, second robot; 16, double-shaft motor; 17, chute; 18, sliding block. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-4 A kind of instrument panel electric air port double robot ultrasonic welding equipment, including mounting plate 1, control device is arranged on the mounting plate 1, the top of the mounting plate 1 both sides is provided with side plate 2, the top of the side plate 2 is provided with fixed frame 3, the fixed frame 3 is provided with first robot 4, the top of the mounting plate 1 side is provided with second robot 15, the first robot 4 and second robot 15 are all provided with ultrasonic welding head, the side plate 2 is provided with threaded rod 5, the threaded rod 5 is rotationally connected with side plate 2, one end of the threaded rod 5 is provided with threaded tube 6, the threaded tube 6 is screw connected with threaded rod 5, one end of the threaded tube 6 is provided with moving plate 7, the moving plate 7 is rotationally connected with threaded tube 6, the top of one side of the moving plate 7 is provided with drive motor 10, the output end of the drive motor 10 is provided with turntable 11, the turntable 11 is provided with clamping plate 12, the other end of the threaded rod 5 is provided with driven wheel 8, the driven wheel 8 is provided with belt 9, the bottom of the mounting plate 1 is provided with transmission rod 13, the double-shaft motor 16 is arranged at the middle of the transmission rod 13, the transmission rod 13 both ends are provided with driving wheel 14, one end of the belt 9 is provided on driving wheel 14, the first robot 4 and second robot 15 are all provided with visual identification system.

[0024] In actual use, first, the instrument panel to be welded is placed between the clamping plates 12, then the double-shaft motor 16 is started, the double-shaft motor 16 drives the driving wheel 14 through the transmission rod 13, the driving wheel 14 drives the driven wheel 8 through the belt 9, the driven wheel 8 drives the threaded rod 5 to rotate, the threaded rod 5 drives the threaded tube 6 to rotate, the threaded tube 6 drives the moving plate 7, so that the moving plate 7 drives the clamping plates 12 to clamp and fix the instrument panel, ensuring the stability of the instrument panel during ultrasonic welding and preventing displacement of the instrument panel, thereby improving the welding quality, then the instrument panel is welded by the ultrasonic welding heads on the first robot 4 and the second robot 15, the two groups of robots can simultaneously or sequentially weld the target component, ensuring the efficiency of the welding process, and during welding, the driving motor 10 is started, the driving motor 10 can drive the clamping plates 12 to flip through the turntable 11, so as to adjust the welding surface of the instrument panel, and the instrument panel can be more comprehensively ultrasonically welded, improving the practicability.

[0025] In the embodiment, the visual recognition system includes a high-definition camera and image processing software, and can capture and analyze position information of the component to be welded in real time.

[0026] In the embodiment, the control device includes a central processor and a motion controller, and is responsible for coordinating the actions of the two robots and adjusting the welding parameters

[0027] In the embodiment, the moving plate 7 is provided with sliding blocks 18 at the bottom ends of the two sides, the mounting plate 1 is provided with sliding grooves 17 at the top ends of the two sides, and the sliding blocks 18 are slidably arranged in the sliding grooves 17, thereby improving the stability of the moving plate 7 during sliding.

[0028] In the embodiment, the clamping plates 12 are provided with gaskets made of rubber, which prevents the clamping plates 12 from scratching the surface of the instrument panel.

[0029] In the embodiment, the mounting plate 1 and the side plate 2 are welded, and the side plate 2 and the fixing frame 3 are welded, thereby improving the durability of the device itself.

[0030] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A dashboard powered air port dual robot ultrasonic welding apparatus, characterized by: The utility model provides a kind of automatic welding machine, including installation plate (1), control device is provided on the installation plate (1), side plate (2) is provided on the top end both sides of installation plate (1), fixed frame (3) is provided on the top end of side plate (2), first robot (4) is provided on the fixed frame (3), second robot (15) is provided on the top end side of installation plate (1), ultrasonic welding head is provided on the first robot (4) and second robot (15), threaded rod (5) is provided on the side plate (2), threaded rod (5) is rotatably connected with side plate (2), threaded tube (6) is provided on one end of threaded rod (5), threaded tube (6) is screw threadedly connected with threaded rod (5), moving plate (7) is provided on one end of threaded tube (6), moving plate (7) is rotatably connected with threaded tube (6), drive motor (10) is provided on one side top of moving plate (7), rotating disc (11) is provided on the output end of drive motor (10), clamping plate (12) is provided on the rotating disc (11), driven wheel (8) is provided on the other end of threaded rod (5), belt (9) is provided on the driven wheel (8), transmission rod (13) is provided on the bottom end of installation plate (1), double-shaft motor (16) is provided at the middle of transmission rod (13), driving wheel (14) is provided on the both ends of transmission rod (13), one end of belt (9) is provided on driving wheel (14), visual identification system is provided on the first robot (4) and second robot (15).

2. A dual robot ultrasonic welding apparatus for instrument panel electric air vents as defined in claim 1, wherein: The visual identification system includes a high-definition camera and image processing software.

3. A dual robot ultrasonic welding apparatus for instrument panel electric air vent according to claim 2, characterized in that: The control device includes a central processing unit and a motion controller.

4. A dual robot ultrasonic welding apparatus for instrument panel electric air vents as defined in claim 3, wherein: The bottom end of the moving plate (7) is provided with a sliding block (18), and the top end of the installation plate (1) is provided with a sliding groove (17) inside.

5. A dual robot ultrasonic welding apparatus for instrument panel electric air vent according to claim 4, wherein: The clamping plate (12) is provided with a gasket made of rubber.

6. A dual robot ultrasonic welding apparatus for instrument panel electric air vent according to claim 5, wherein: The drive motor (10) and the double-shaft motor (16) are both step motors.

7. A dual robot ultrasonic welding apparatus for instrument panel electric air vent according to claim 6, characterized in that: The installation plate (1) and the side plate (2) are welded, and the side plate (2) and the fixed frame (3) are welded.