Handheld welding machine with anti-splashing mechanism

By designing an adjustable anti-spatter mechanism on a handheld welding machine, and utilizing a combination of a mounting sleeve, a fixed rod, a movable rod, an elastic protective fan, and a transparent protective sheet, the problem of the inability to adjust the shielding structure in existing technologies is solved, achieving effective blocking of metal spatter and improving the convenience of welding operations.

CN223811719UActive Publication Date: 2026-01-20WUXI LEIBO LASER TECH CO LTD
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Patent Information

Application Number
CN202423207746.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-20
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The anti-spatter structure of existing handheld welding machines cannot flexibly adjust the shielding range according to different welding conditions and environments, resulting in inconvenience and low efficiency.

Method used

It adopts a combination structure of mounting sleeve, fixed rod, movable rod, elastic protective fan plate and transparent protective plate. The shielding range can be flexibly adjusted by pull rope and adjustment structure. Combined with fireproof material and rotating connection design, the protective effect is enhanced.

Benefits of technology

It effectively blocks metal spatter, improves the safety and convenience of welding operations, adapts to the needs of different welding scenarios, and improves welding efficiency and user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, in particular to a handheld welding machine with an anti-splashing mechanism, and solves the problems that a shielding structure is fixed and the shielding range cannot be flexibly adjusted in the prior art. A handheld welding machine with an anti-splashing mechanism comprises a handheld welding machine body, a mounting sleeve, a fixed rod, a movable rod, an elastic protection fan blade, a transparent protection piece, a traction rope and an adjusting structure. And the flexible adjustment of the shielding range is realized through the rotary connection of the movable rod and the fixed rod and the cooperation of the traction rope and the adjusting structure. The technical effect that the shielding range of the anti-splashing mechanism is flexibly adjusted according to different welding conditions and environments is achieved, and the safety and adaptability of welding operation are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding equipment technical field especially relates to a handheld welding machine with anti - splash mechanism. BACKGROUND

[0002] As a portable welding equipment, handheld welding machine plays an important role in metal processing, mechanical manufacturing and other fields. Due to its portability and flexibility, handheld welding machine is particularly suitable for various complex and difficult to access welding tasks. However, in the welding process, metal splashing is a common and thorny problem. Metal splashing not only has adverse effects on the welding quality, but also may cause harm to the operator, and may also pollute the working environment. Therefore, how to effectively prevent metal splashing becomes a key issue in the design and application of handheld welding machine.

[0003] Especially in high-power, continuous welding and other high-intensity welding scenarios, the existing handheld welding machine gradually exposes a series of obvious limitations and technical problems in dealing with metal splashing. Utility model patent CN221910234U discloses a handheld laser welding machine with anti-metal splashing, which comprises a welding gun body, a mounting seat is arranged on the front end outer wall of the welding gun body, an upper protective plate is arranged on the upper end of the mounting seat, a transparent baffle is arranged in the middle of the upper protective plate, side protective plates are arranged on both sides of the mounting seat, and a lower protective plate is arranged on the lower end of the mounting seat. Although this structure can shield the metal sparks generated during welding, the shielding structure design has the problem of not being convenient to adjust. Specifically, the shielding structure in this patent is fixed, and cannot be flexibly adjusted according to different welding conditions and welding environment.

[0004] Specifically, the existing handheld welding machine faces the following outstanding problems in anti-splashing: first, inconvenient operation. Because the shielding structure is fixed, the operator has difficulty in quickly adjusting the shielding range when facing different shapes and different materials of welding parts, thereby affecting the welding efficiency and operation experience. Second, low efficiency. The fixed shielding structure may not be able to adjust the range covered by the metal splashing, resulting in some splashing still escaping and causing adverse effects.

[0005] Therefore, in view of the deficiencies in the prior art, we urgently need a handheld welding machine with anti-splashing mechanism to solve this problem. Such a handheld welding machine should be equipped with an adjustable anti-splashing mechanism, which can flexibly adjust the shielding range according to the welding conditions and environment, thereby effectively preventing the adverse effects of metal splashing on the welding quality, operation safety and working environment. Utility model content

[0006] The utility model discloses a handheld welding machine with anti -spatter mechanism, solved the fixedness of shielding structure in prior art, cannot according to the flexible adjustment of shielding range of different welding condition and welding environment problem.

[0007] In order to realize above-mentioned purpose, the utility model adopts the following technical scheme:

[0008] A handheld welding machine with anti -spatter mechanism, including handheld welding machine and installation cover,

[0009] The outer ring annular array of installation cover has several fixed rods of inclination arrangement, and the one end of each fixed rod is rotatably connected with a movable rod, and the one end of movable rod is connected with the top of installation cover through pull rope.

[0010] The elastic protection fan piece is connected between every two movable rods, and the transparent protection piece is connected between every two fixed rods, and the one end of pull rope is detachably connected with the top of installation cover through adjusting structure.

[0011] Preferably, the length of the movable rod is greater than the length of the fixed rod, and the elastic protection fan piece is made of fireproof material.

[0012] Preferably, the adjusting structure comprises a connecting plate bolted to the outer ring of the installation cover and a plurality of adjusting rings connected to the top of the connecting plate, and the adjusting ring is connected to the top of the connecting plate.

[0013] Preferably, the one end of the fixed rod is fixedly connected with a rotating sleeve, and the one end of the movable rod is fixedly connected with a rotating ball rotatably connected to the inside of the rotating sleeve.

[0014] Preferably, the one end of the movable rod is fixedly connected with a fixed ring, and the two ends of the pull rope are fixedly connected with a connecting hook for connecting with the fixed ring or the adjusting ring.

[0015] Preferably, the plurality of adjusting rings are linearly arrayed along the horizontal direction of the connecting plate, and the plurality of elastic protection fan pieces are combined to form a fan-shaped shielding structure.

[0016] The utility model at least has following beneficial effects:

[0017] The utility model discloses the combination of installation cover, fixed rod, movable rod, elastic protection fan piece and transparent protection piece, realizes the effective blocking of metal splashing, guarantees the visibility of welding position simultaneously. In addition, through the setting of pull rope and adjusting structure, the anti -spatter mechanism can flexibly adjust the shielding range, and adapt to the demand of different welding scenes. These effects not only solve the splashing harm problem in the welding process, but also improve the safety and convenience of welding operation, provide more reliable and efficient guarantee for welding operation. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings described in the following are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0019] Figure 1 It is a structural schematic diagram of the present application;

[0020] Figure 2 It is a structural schematic diagram of the elastic protection fan blade and the mounting sleeve of the present application;

[0021] Figure 3 It is a structural schematic diagram of the fixed rod and the movable rod of the present application;

[0022] Figure 4 It is a structural schematic diagram of the present application Figure 3 A structural schematic diagram of the present application;

[0023] Figure 5 It is a structural schematic diagram of the present application Figure 3 B structural schematic diagram of the present application.

[0024] In the figure: 1, movable rod; 2, fixed rod; 3, mounting sleeve; 4, handheld welding machine; 5, elastic protection fan blade; 6, connecting plate; 7, fixed ring; 8, pulling rope; 9, rotating ball; 10, rotating sleeve; 11, connecting hook; 12, adjusting ring. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.

[0026] Embodiment 1

[0027] Please refer to Figures 1-5 The handheld welding machine with anti-splashing mechanism of the present embodiment comprises a handheld welding machine 4 and a mounting sleeve 3.

[0028] Handheld welding machine 4: the main tool for welding operation, used to generate high-temperature arc to melt metal and complete the welding process.

[0029] Mounting sleeve 3: the mounting sleeve 3 is the main part of the anti-splashing mechanism, connected to the handheld welding machine 4, used to support and connect other anti-splashing components. The outer ring of the mounting sleeve 3 is arranged with a plurality of inclined fixed rods 2, which provides a stable structural basis for the anti-splashing mechanism.

[0030] The fixed rod 2 is obliquely arranged at the outer ring of the mounting sleeve 3, and serves to fix and support the movable rod 1. One end of each fixed rod 2 is rotatably connected with the movable rod 1, so that the movable rod 1 can rotate by a certain angle relative to the fixed rod 2.

[0031] The movable rod 1 is rotatably connected with the fixed rod 2 at one end, and is connected with the top of the mounting sleeve 3 through the pulling rope 8 at the other end. The length of the movable rod 1 is greater than that of the fixed rod 2, so that the elastic protective fan 5 can form a larger shielding area when it is unfolded. The rotatable connection between the movable rod 1 and the fixed rod 2 enables the anti-splashing mechanism to automatically adjust the shielding range according to the direction and intensity of the splashing.

[0032] The elastic protective fan 5 is connected between every two movable rods 1, and serves to block the metal splashing. It is made of fireproof material and has high temperature resistance, which can avoid damage to the protective fan during welding. At the same time, the elastic design of the elastic protective fan 5 enables it to effectively buffer the impact force of the splashing.

[0033] The transparent protective sheet is connected between every two fixed rods 2, which ensures the clear observation of the welding position by the operator, and does not affect the welding operation due to shielding. The transparent protective sheet is usually made of transparent material with high temperature resistance and impact resistance.

[0034] One end of the pulling rope 8 is connected with one end of the movable rod 1, and the other end is detachably connected with the top of the mounting sleeve 3 through the adjusting structure. By adjusting the connection position of the pulling rope 8 and the top of the mounting sleeve 3, the angle between the movable rod 1 and the fixed rod 2 can be changed, thereby controlling the unfolding and retracting degree of the elastic protective fan 5 and realizing flexible adjustment of the shielding range.

[0035] The adjusting structure includes a connecting plate 6 and a plurality of adjusting rings 12. The connecting plate 6 is bolted and fixedly connected with the outer ring of the mounting sleeve 3, providing stable support for the adjusting rings 12. The adjusting rings 12 are connected at the top of the connecting plate 6, providing a detachable connection point for the pulling rope 8. By adjusting the connection of the pulling rope 8 with different positions of the adjusting rings 12, the angle of the movable rod 1 can be adjusted.

[0036] The outer ring of the mounting sleeve 3 has a plurality of obliquely arranged fixed rods 2, one end of each fixed rod 2 is rotatably connected with the movable rod 1, and one end of the movable rod 1 is connected with the top of the mounting sleeve 3 through the pulling rope 8;

[0037] The elastic protective fan 5 is connected between every two movable rods 1, and the transparent protective sheet is connected between every two fixed rods 2. One end of the pulling rope 8 is detachably connected with the top of the mounting sleeve 3 through the adjusting structure.

[0038] Embodiment 2

[0039] Please refer to Figures 1-5 As shown in the figure, the length of the movable rod 1 is greater than the length of the fixed rod 2, and the elastic protective fan 5 is made of fireproof material. Specifically, by setting the length of the movable rod 1 to be greater than the length of the fixed rod 2, the elastic protective fan 5 can form a larger shielding area when it is deployed, thereby more effectively blocking metal splashes. At the same time, the elastic protective fan 5 is made of fireproof material, which enhances its high-temperature resistance and avoids damage to the protective fan during welding due to high temperature, further improving the safety and reliability of the anti-splashing mechanism. This design not only improves the anti-splashing effect, but also prolongs the service life of the anti-splashing mechanism.

[0040] One end of the fixed rod 2 is fixedly connected with a rotating sleeve 10, and one end of the movable rod 1 is fixedly connected with a rotating ball 9 rotatably connected with the inside of the rotating sleeve 10. Specifically, by setting the rotating sleeve 10 and the rotating ball 9, flexible rotational connection between the movable rod 1 and the fixed rod 2 is achieved. This design allows the movable rod 1 to freely rotate when impacted by metal splashes, effectively buffering and dispersing the impact force and protecting the elastic protective fan 5 and the transparent protective sheet from damage. At the same time, it also ensures the stability and reliability of the anti-splashing mechanism during welding.

[0041] Embodiment 3

[0042] Please refer to Figures 1-5 As shown in the figure, the adjustment structure of the handheld welding machine with an anti-splashing mechanism includes a connecting plate 6 fixedly connected with the outer circle of the mounting sleeve 3 and a plurality of adjustment rings 12 connected to the top of the connecting plate 6. The adjustment ring 12 is connected to the top of the connecting plate 6. Specifically, by setting the connecting plate 6 and the adjustment ring 12, a stable connection point is provided for the pulling rope 8, allowing the operator to more conveniently adjust the connection position of the pulling rope 8 to the top of the mounting sleeve 3. This design simplifies the adjustment operation, improves the adjustment accuracy, and allows the shielding range of the anti-splashing mechanism to more accurately adapt to different welding requirements.

[0043] One end of the movable rod 1 is fixedly connected with a fixed ring 7, and both ends of the pulling rope 8 are fixedly connected with a connecting hook 11 for connecting with the fixed ring 7 or the adjustment ring 12. Specifically, by setting the fixed ring 7 and the connecting hook 11, the connection operation between the pulling rope 8 and the movable rod 1 and the adjustment ring 12 is simplified. The operator only needs to hang the connecting hook 11 on the fixed ring 7 or the adjustment ring 12 to complete the connection without the need for additional fixing tools or steps. This design improves the adjustment efficiency, allowing the operator to more quickly adjust the shielding range of the anti-splashing mechanism.

[0044] The plurality of adjusting rings 12 are linearly arranged along the horizontal direction of the connecting plate 6, and the plurality of elastic protective flaps 5 are combined to form a fan-shaped shielding structure. Specifically, through the linear arrangement of the adjusting rings 12 and the fan-shaped combination of the elastic protective flaps 5, the anti-splashing mechanism can form a more uniform and continuous shielding surface when it is unfolded. This design not only improves the anti-splashing effect, but also enhances the stability and aesthetics of the anti-splashing mechanism. At the same time, the fan-shaped shielding structure is also more in line with the distribution characteristics of splashes during welding, and can more effectively block the threat of splashes to welding quality and operation safety.

[0045] The present scheme has the following working process:

[0046] Preparation stage: Before the welding operation starts, the operator first prepares to adjust the anti-splashing mechanism according to the shape of the welding piece, the material and the actual situation of the welding environment.

[0047] Adjust the shielding range: The operator adjusts the angle between the movable rod 1 and the fixed rod 2 by adjusting the connection position of the pulling rope 8 and the top of the mounting sleeve 3. Specifically, when the connection position of one end of the pulling rope 8 and the top of the mounting sleeve 3 is away from the fixed rod 2, the angle between the movable rod 1 and the fixed rod 2 will decrease, and the elastic protective flap 5 will retract, reducing the shielding range; on the contrary, when the connection position of the pulling rope 8 and the top of the mounting sleeve 3 is close to the fixed rod 2, the angle between the movable rod 1 and the fixed rod 2 will increase, and the elastic protective flap 5 will unfold, increasing the shielding range.

[0048] Start welding: After the adjustment is completed, the operator starts the welding operation. During the welding process, the metal splashes will impact the elastic protective flap 5. Due to the flexible rotating connection between the movable rod 1 and the fixed rod 2 through the rotating sleeve 10 and the rotating ball 9, and the elasticity of the elastic protective flap 5 itself, the splashes are effectively buffered and blocked.

[0049] Observe the welding position: At the same time, the presence of the transparent protective sheet ensures clear observation of the welding position by the operator, and does not affect the welding operation due to shielding.

[0050] Quick adjustment: If the welding requirements change, the operator can quickly adjust the connection position between the pulling rope 8 and the movable rod 1 and the adjusting ring 12 through the fixed ring 7 and the connecting hook 11, thereby quickly adjusting the shielding range of the anti-splashing mechanism.

[0051] Advantages

[0052] Convenient operation: through the detachable connection design of the pulling rope 8 and the top of the mounting sleeve 3, and the simplified connection operation of the fixing ring 7 and the connecting hook 11, the operator can easily and quickly adjust the angle between the movable rod 1 and the fixed rod 2, and then control the expansion and contraction of the elastic protective fan 5, realize the flexible adjustment of the shielding range. This design greatly improves the flexibility and adaptability of the welding operation, so that the operator can quickly adjust the anti-splashing mechanism according to different welding needs, and improves the work efficiency and operation experience.

[0053] Anti-splashing effect is enhanced: the setting that the length of the movable rod 1 is greater than that of the fixed rod 2 makes the elastic protective fan 5 form a larger shielding area when it is expanded, so as to more effectively block the metal splashes. At the same time, the elastic protective fan 5 is made of fireproof material, which enhances its high temperature resistance and avoids damage to the protective fan during welding process. In addition, under the joint action of the dynamic adjustment ability of the elastic protective fan 5 and the clear observation function of the transparent protective sheet, the possibility of splashes escaping is significantly reduced, the anti-splashing effect is further improved, and the potential harm to the welding environment and the operator is reduced.

[0054] Strong adaptability: the anti-splashing mechanism in the technical solution can adapt to various welding scenes and needs through the flexible adjustment ability of the adjusting structure. Whether it is a welding piece of different shapes and materials, or different welding environment and conditions, the operator can make the anti-splashing mechanism reach the best working state through simple adjustment operation. This adaptability makes the handheld welding machine have a wider application prospect in metal processing, mechanical manufacturing and other fields.

[0055] Stability and aesthetics are improved: through the linear array of the adjusting ring 12 and the fan-shaped combination design of the elastic protective fan 5, the anti-splashing mechanism can form a more uniform and continuous shielding surface when it is expanded. This design not only improves the anti-splashing effect, but also enhances the stability and aesthetics of the anti-splashing mechanism. At the same time, the fan-shaped shielding structure is also more in line with the splashing distribution characteristics in the welding process, which can more effectively block the threat of splashes to the welding quality and operation safety.

[0056] The above shows and describes the basic principle, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A handheld welding machine with an anti-splash mechanism, characterized in that, include: Handheld welding machine (4) and mounting sleeve (3); The outer ring of the mounting sleeve (3) has a number of inclined fixed rods (2), and one end of each fixed rod (2) is rotatably connected to a movable rod (1). One end of the movable rod (1) is connected to the top of the mounting sleeve (3) through a pull rope (8). An elastic protective fan plate (5) is connected between every two movable rods (1), and a transparent protective plate is connected between every two fixed rods (2). One end of the pull rope (8) is detachably connected to the top of the mounting sleeve (3) through an adjustment structure.

2. A handheld welding machine with an anti-spatter mechanism according to claim 1, characterized in that, The length of the movable rod (1) is greater than the length of the fixed rod (2), and the elastic protective fan plate (5) is made of fireproof material.

3. A handheld welding machine with an anti-spatter mechanism according to claim 1, characterized in that, The adjustment structure includes a connecting plate (6) that is fixedly connected to the outer ring bolt of the mounting sleeve (3) and a plurality of adjusting rings (12) connected to the top of the connecting plate (6), the adjusting rings (12) being connected to the top of the connecting plate (6).

4. A handheld welding machine with an anti-spatter mechanism according to claim 2, characterized in that, One end of the fixed rod (2) is fixedly connected to a rotating sleeve (10), and one end of the movable rod (1) is fixedly connected to a rotating ball (9) that is rotatably connected to the inside of the rotating sleeve (10).

5. A handheld welding machine with an anti-spatter mechanism according to claim 3, characterized in that, One end of the movable rod (1) is fixedly connected to a fixed ring (7), and both ends of the pull rope (8) are fixedly connected to a connecting hook (11) for connecting with the fixed ring (7) or the adjusting ring (12).

6. A handheld welding machine with an anti-spatter mechanism according to claim 5, characterized in that, Several adjustment rings (12) are arranged in a linear array along the horizontal direction of the connecting plate (6), and several elastic protective fan blades (5) are combined to form a fan-shaped shielding structure.

Citation Information

Patent Citations

  • Hand-held laser welding machine capable of preventing metal from splashing

    CN221910234U