Polishing device for surface of ceramic tile

Abstract

The utility model relates to a ceramic tile surface polishing device which comprises a base, side plates arranged on the top edge of the base, a top plate arranged on the tops of the side plates, a roller conveyor arranged on the top of the base, openings formed in the side plates on the front side and the rear side, the roller conveyor penetrating through the openings, and ceramic tiles conveyed through the roller conveyor. Limiting mechanisms for limiting ceramic tiles are arranged on the base and the side plates, moving plates are arranged at the tops of the opposite faces of the side plates on the two sides in a front-back moving mode, first power mechanisms for driving the moving plates to move are arranged on the side plates, electric cylinders are arranged at the two ends of the tops of the moving plates, and the bottoms of piston rods of the electric cylinders penetrate through the moving plates and are fixedly connected with lifting plates. A U-shaped frame moving left and right is arranged in the rectangular frame, a second power mechanism driving the U-shaped frame to move is arranged on the rectangular frame, a plurality of polishing mechanisms are detachably installed in the U-shaped frame, and a water spraying mechanism is installed on the front side of the rectangular frame. An independent polishing disc can be replaced conveniently, polishing is comprehensive, the polishing effect is good, and use is convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic tile processing technical field especially relates to a kind of polishing device for ceramic tile surface. BACKGROUND

[0002] Ceramic tile is by clay and other inorganic non-metallic raw materials, shaping, sintering and other processes production plate or block ceramic products, for decorating and protecting the wall and ground of building, structure.Ceramic tile surface polishing device is used to finish the last finishing of ceramic tile after firing a kind of mechanical equipment, aims at improving the gloss and flatness of ceramic tile surface.

[0003] As the Chinese utility model patent with the publication number CN219853878U discloses high-efficiency environmental protection ceramic tile production surface polishing device, adopts feeding box, through the feeding box set, without stopping polishing work, can complete the replacement work of ceramic tile, improves the working efficiency of high-efficiency environmental protection ceramic tile production surface polishing device.But, the scheme covers entire ceramic tile by a polishing disc and polishes and grinds, there are following shortcomings:

[0004] 1, uneven pressure distribution: when the polishing disc is larger than ceramic tile, the pressure of edge portion can be concentrated in the edge or corner of ceramic tile, to cause these areas to be subjected to excessive pressure and crack or breakage;Larger polishing disc is difficult to ensure uniform pressure on the entire surface, especially when dealing with different shapes and sizes of ceramic tile, it can lead to insufficient polishing in some areas, other areas are over-polished.

[0005] 2, poor flexibility: limited adaptability, full-coverage polishing disc is difficult to flexibly respond to different sizes, shapes or thicknesses of ceramic tile.If multiple specifications of products need to be processed, the entire polishing disc must be replaced, which increases the complexity of operation and cost.

[0006] 3, inconvenient maintenance: uneven wear, different parts of the polishing disc can appear uneven wear due to different usage frequency and stress conditions, which increases the cost of regular inspection and replacement. SUMMARY

[0007] The utility model aims at solving the deficiency of prior art, and provides a kind of polishing device for ceramic tile surface.

[0008] The utility model discloses a polishing device for ceramic tile surface, including base, the edge of base top is equipped with the side plate, the top of side plate is equipped with the top plate, the top of base is equipped with the drum conveyor, and is equipped with the opening on the side plate of front and back, and the drum conveyor passes through the opening, and the ceramic tile is transported through the drum conveyor, and the limiting mechanism that is equipped with to the ceramic tile spacing of base and side plate, the opposite face top of both sides side plate is equipped with the moving plate that removes forward and backward, and the first power mechanism that is equipped with on the side plate drives the moving plate to remove, and the both ends of moving plate top are equipped with electric jar, and the bottom of electric jar piston rod passes through moving plate and is fixedly connected with the lifting plate, and the bottom of lifting plate is equipped with the rectangle frame, and the U-shaped frame that removes left and right is equipped in the rectangle frame, and the second power mechanism that is equipped with on the rectangle frame drives the U-shaped frame to remove, and the polishing mechanism that can be detachably installed is equipped in the U-shaped frame, and the water spraying mechanism is installed on the front side of rectangle frame, and the top of base is equipped with the water storage tank, and the drain pipe that is equipped with with water storage tank connection is on the base, and the top plate top is equipped with the exhaust pipe that is connected with dust removal system.

[0009] Particularly, the limiting mechanism includes electric push rod and limiting rod, two electric push rods are arranged on the inner wall lower part of the side plate on both sides, two electric push rods are arranged on the inner bottom of the water storage tank, the outer side of the electric push rod in the water storage tank is equipped with the first waterproof cover, and the push rod end of the electric push rod is connected with the limiting rod, the limiting rod is inserted into the gap of the drum conveyor and does not interfere with the drum, and four limiting rods limit the four side edges of the ceramic tile below the polishing mechanism.

[0010] Particularly, the moving plate is slidably connected with the inner wall of the side plate on both sides, the first power mechanism includes the baffle arranged on the opposite face of the side plate on both sides and the front and back two ends, the opposite face two ends of the two baffles are equipped with guide rods, the first screw is rotationally connected in the middle, the outer side of one baffle is equipped with the first motor that drives the rotation of the first screw, the moving plate is slidably sleeved on the guide rod, and the moving plate is threadedly connected with the first screw.

[0011] Particularly, the U-shaped frame bottom is equipped with the sliding block on the front and back side, the sliding slot corresponding with the sliding block is equipped in the rectangle frame, and the sliding block is slidably arranged in the sliding slot.

[0012] Particularly, the second power mechanism includes the threaded sleeve arranged on the inner wall top of the U-shaped frame on both sides, the second screw is rotationally connected on the inner wall of the rectangle frame on both sides, the second screw is threadedly connected with the threaded sleeve and penetrates the U-shaped frame, and the outer wall of the rectangle frame one side is equipped with the second motor that drives the rotation of the second screw.

[0013] Particularly, the polishing mechanism includes the polishing motor, the polishing disc that can be detachably installed on the main shaft bottom of the polishing motor, the second waterproof cover arranged on the outer side of the polishing motor, the bottom of the U-shaped frame is equipped with a plurality of installation ports, the two sides of the second waterproof cover are equipped with the connecting plate, the second waterproof cover upper part penetrates the installation port, and the connecting plate is connected and fixed with the bottom of the U-shaped frame through bolt nut.

[0014] Particularly, the water spraying mechanism comprises a water spraying pipe installed on the front side of the rectangular frame, the bottom of the water spraying pipe is provided with a plurality of nozzles, and the top of the water spraying pipe is connected with a water inlet pipe.

[0015] The utility model discloses the beneficial effect is: the utility model discloses through setting up moving plate, first power mechanism, electric jar, lifting plate, rectangular frame, U -shaped frame, second power mechanism, polishing mechanism, water spraying mechanism, set up sectional type's polishing disc, and polishing disc moves around when polishing, in order to the ceramic tile full polishing polishing, avoid the dead angle, simultaneously, every polishing disc is equipped with independent polishing motor, and the height is flexible when using, can according to the demand of different positions independent regulation every polishing brush's speed and pressure, and the polishing effect is optimized. Still can according to the size of ceramic tile increase or decrease polishing mechanism quantity, and the use flexibility is high, even if some polishing disc wears faster, other polishing disc still can maintain its best working condition, avoided the problem of uneven load, when maintaining, the polishing disc that appears damage can be replaced, reduced the cost of regular inspection and replacement. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the structure schematic drawing of the utility model;

[0017] Figure 2 It is the opening position schematic drawing of the utility model;

[0018] Figure 3 It is the first power mechanism structure schematic drawing of the utility model;

[0019] Figure 4 It is Figure 1 It is the enlarged schematic drawing of A place in;

[0020] Figure 5 It is the second power mechanism structure schematic drawing of the utility model;

[0021] Figure 6 It is the water spraying mechanism and mounting port structure schematic drawing of the utility model;

[0022] In the drawing: 1-base;2-side plate;3-top plate;4-roller conveyor;5-opening;6-ceramic tile;7-moving plate;8-baffle;9-lifting plate;10-rectangular frame;11-U-shaped frame;12-water storage tank;13-drain pipe;14-exhaust pipe;15-electric push rod;16-limit rod;17-first waterproof cover;18-baffle;19-guide rod;20-first lead screw;21-first motor;22-slotted guide;23-threaded sleeve;24-second lead screw;25-second motor;26-polishing motor;27-polishing disc;28-second waterproof cover;29-mounting port;30-connecting plate;31-water spraying pipe;32-water inlet pipe;

[0023] The utility model will be described below in detail in combination with the embodiments of the utility model and the accompanying drawings. DETAILED DESCRIPTION

[0024] The utility model will be described below in detail in combination with the embodiments of the utility model and the accompanying drawings.

[0025] As Figures 1-6 Shown, a kind of polishing device for ceramic tile surface, including base 1, the top edge of base 1 is equipped with side plate 2, side plate 2 top is equipped with top plate 3, base 1 top is equipped with roller conveyor 4, and the side plate 2 of front and back side is equipped with opening 5, roller conveyor 4 passes through opening 5, ceramic tile 6 is conveyed by roller conveyor 4.

[0026] Two side plates 2 opposite face top front and back are equipped with moving plate 7, side plate 2 is equipped with the first power mechanism of driving moving plate 7 movement, moving plate 7 and the inner wall sliding connection of left and right two side plates 2, first power mechanism includes the baffle 18 of being set in the opposite face front and back two ends of left and right two side plates 2, two baffle 18 opposite face two ends are equipped with guide rod 19, first lead screw 20 is rotatably connected in the middle, one baffle 18 outside is equipped with the first motor 21 of driving first lead screw 20 rotation, moving plate 7 is slidably set on guide rod 19, and moving plate 7 is screw-connected with first lead screw 20.Moving plate 7 moves under the action of first motor 21, to control polishing mechanism and move polishing in the length direction of ceramic tile 6.

[0027] Moving plate 7 top two ends are equipped with electric cylinder 8, the piston rod bottom of electric cylinder 8 passes through moving plate 7 and is fixed with lifting plate 9, lifting plate 9 bottom is equipped with rectangular frame 10, rectangular frame 10 is equipped with the U-shaped frame 11 of left and right movement, rectangular frame 10 is equipped with the second power mechanism of driving U-shaped frame 11 movement, U-shaped frame 11 bottom front and back side is equipped with sliding block, rectangular frame 10 is equipped with the sliding slot 22 corresponding with sliding block, sliding block is slidably arranged in sliding slot 22, second power mechanism includes the threaded sleeve 23 of being set in the inner wall top of U-shaped frame 11 two sides, second lead screw 24 is rotatably connected in the inner wall of rectangular frame 10 two sides, second lead screw 24 passes through U-shaped frame 11 and is screw-connected with threaded sleeve 23, the outer wall of one side of rectangular frame 10 is equipped with the second motor 25 of driving second lead screw 24 rotation.U-shaped frame 11 moves under the action of second motor 25, to control polishing mechanism and move polishing in the width direction of ceramic tile 6.

[0028] A plurality of polishing mechanisms are detachably installed in the U-shaped frame 11, and the polishing mechanisms include a polishing motor 26, a polishing disc 27 detachably installed at the bottom of the main shaft of the polishing motor 26, and a second waterproof cover 28 arranged outside the polishing motor 26. A plurality of installation openings 29 are arranged at the bottom of the U-shaped frame 11, and the two sides of the second waterproof cover 28 are provided with connecting plates 30. The second waterproof cover 28 penetrates into the installation openings 29 at the upper portion, and the connecting plates 30 are connected and fixed to the bottom of the U-shaped frame 11 by bolts and nuts. The polishing disc 27 rotates under the action of the polishing motor 26 and starts to polish the surface of the ceramic tile 6.

[0029] The polishing disc 27 is arranged in a segmented manner, and moves forward, backward, left and right during polishing, so as to fully polish and grind the ceramic tile and avoid dead angles. Meanwhile, each polishing disc 27 is provided with an independent polishing motor 26, and the speed and pressure of each polishing disc 27 can be independently adjusted according to the requirements of different positions, so as to optimize the polishing effect. Even if some polishing discs 27 wear faster, the other polishing discs 27 can still maintain their best working state, avoiding the problem of uneven load. The fault tolerance is strong: even if one polishing motor 26 fails, the remaining part can still work, improving the reliability of the system.

[0030] A water spraying mechanism is installed at the front side of the rectangular frame 10, and the water spraying mechanism includes a water spraying pipe 31 installed at the front side of the rectangular frame 10. The bottom of the water spraying pipe 31 is provided with a plurality of nozzles, and the top is connected with a water inlet pipe 32. The water inlet pipe is a plastic hose and penetrates out of the top plate 3 to be connected with an external water source. The nozzles spray water during polishing, reducing dust, the temperature of the ceramic tile 6 and the polishing disc 27, and avoiding damage to the ceramic tile 6 and the polishing disc 27 caused by high temperature.

[0031] The top of the base 1 is provided with a water storage tank 12, the base 1 is provided with a drain pipe 13 connected with the water storage tank 12, and the top of the top plate 3 is provided with an exhaust pipe 14 connected with the dust removal system. The dust generated during polishing is discharged to the dust removal system through the exhaust pipe 14, and the wastewater is discharged through the drain pipe 13.

[0032] The base 1 and the side plate 2 are provided with limiting mechanisms for limiting the ceramic tile 6. The limiting mechanisms include electric push rods 15 and limiting rods 16. Two electric push rods 15 are arranged at the lower portion of the inner wall of the side plate 2 on the left and right sides, and two electric push rods 15 are arranged at the inner bottom of the water storage tank 12. The outer side of the electric push rod 15 in the water storage tank 12 is provided with a first waterproof cover 17, and the push rod end of the electric push rod 15 is connected with the limiting rod 16. The limiting rod 16 penetrates into the gap of the roller conveyor 4 and does not interfere with the roller. Four limiting rods 16 limit the four side edges of the ceramic tile 6 located below the polishing mechanism. The four limiting rods 16 are telescopic in the gap of the roller, limiting the ceramic tile 6 around to avoid large deviation during polishing.

[0033] The utility model discloses a polishing mechanism for ceramic tile, including the polishing mechanism for ceramic tile, the polishing mechanism for ceramic tile is supported by the frame, the frame is provided with the polishing mechanism for ceramic tile, the polishing mechanism for ceramic tile is provided with the polishing disc 27, the polishing disc 27 is provided with the polishing motor 26, the polishing mechanism for ceramic tile is provided with the first motor 21, the second motor 25, the first motor 21 is provided with the first motor shaft 22, the second motor 25 is provided with the second motor shaft 25, the first motor shaft 22 is provided with the first polishing plate 23, the second motor shaft 25 is provided with the second polishing plate 24, the polishing mechanism for ceramic tile is provided with the water tank 12, the water tank 12 is provided with the water pump 11, the water pump 11 is provided with the nozzle, the nozzle is provided with the exhaust pipe 14, the polishing mechanism for ceramic tile is provided with the cylinder 8, the cylinder 8 is provided with the electric cylinder 15, the electric cylinder 15 is provided with the limit rod 16, the limit rod 16 is provided with the rectangular frame 10, the rectangular frame 10 is provided with the polishing disc 27, the polishing mechanism for ceramic tile is provided with the roller conveyor 4, the roller conveyor 4 is provided with the ceramic tile 6, the roller conveyor 4 is provided with the electric cylinder 15, the electric cylinder 15 is provided with the limit rod 16, the limit rod 16 is provided with the rectangular frame 10, the rectangular frame 10 is provided with the polishing disc 27, the polishing motor 26, the first motor 21, the second motor 25 start work, and the polishing disc 27 contacts the ceramic tile 6, and the polishing disc 27 contacts the ceramic tile 6.

[0034] The utility model discloses a polishing mechanism for ceramic tile, including the polishing mechanism for ceramic tile, the polishing mechanism for ceramic tile is supported by the frame, the frame is provided with the polishing mechanism for ceramic tile, the polishing mechanism for ceramic tile is provided with the polishing disc 27, the polishing disc 27 is provided with the polishing motor 26, the polishing mechanism for ceramic tile is provided with the first motor 21, the second motor 25, the first motor 21 is provided with the first motor shaft 22, the second motor 25 is provided with the second motor shaft 25, the first motor shaft 22 is provided with the first polishing plate 23, the second motor shaft 25 is provided with the second polishing plate 24, the polishing mechanism for ceramic tile is provided with the water tank 12, the water tank 12 is provided with the water pump 11, the water pump 11 is provided with the nozzle, the nozzle is provided with the exhaust pipe 14, the polishing mechanism for ceramic tile is provided with the cylinder 8, the cylinder 8 is provided with the electric cylinder 15, the electric cylinder 15 is provided with the limit rod 16, the limit rod 16 is provided with the rectangular frame 10, the rectangular frame 10 is provided with the polishing disc 27, the polishing mechanism for ceramic tile is provided with the roller conveyor 4, the roller conveyor 4 is provided with the ceramic tile 6, the roller conveyor 4 is provided with the electric cylinder 15, the electric cylinder 15 is provided with the limit rod 16, the limit rod 16 is provided with the rectangular frame 10, the rectangular frame 10 is provided with the polishing disc 27, the polishing motor 26, the first motor 21, the second motor 25 start work, and the polishing disc 27 contacts the ceramic tile 6, and the polishing disc 27 contacts the ceramic tile 6, and the polishing disc 27 contacts the ceramic tile 6.

[0035] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0036] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0037] In the utility model, unless otherwise specifically defined and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected or can communicate with each other; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0038] The utility model has been described above in conjunction with the drawings, obviously, the utility model specific implementation is not limited by the above-mentioned mode, as long as various improvements of method concept and technical scheme of adopting the utility model or direct application in other occasions without improvement, all are within the protection scope of the utility model.

Claims

1. A polishing device for ceramic tile surfaces, comprising a base (1), the top edge of which is provided with side panels (2), the top of which is provided with a top panel (3), characterized in that, The base (1) is provided with a roller conveyor (4) on the top, and the side plates (2) on the front and rear sides are provided with openings (5), the roller conveyor (4) passes through the openings (5), the ceramic tiles (6) are conveyed by the roller conveyor (4), the base (1) and the side plates (2) are provided with limiting mechanisms for limiting the ceramic tiles (6), the opposite faces of the side plates (2) on the two sides are provided with moving plates (7) which move forward and backward on the top, the side plates (2) are provided with first power mechanisms for driving the moving plates (7) to move, the moving plates (7) are provided with electric cylinders (8) on the top of the two ends, the piston rods of the electric cylinders (8) pass through the moving plates (7) and are fixedly connected with lifting plates (9) on the bottom, the lifting plates (9) are provided with rectangular frames (10) on the bottom, the rectangular frames (10) are provided with U-shaped frames (11) which move left and right, the rectangular frames (10) are provided with second power mechanisms for driving the U-shaped frames (11) to move, the U-shaped frames (11) are detachably provided with a plurality of polishing mechanisms, the rectangular frames (10) are provided with water spraying mechanisms on the front side, the base (1) is provided with a water storage tank (12) on the top, the base (1) is provided with a drain pipe (13) which is connected with the water storage tank (12), and the top plate (3) is provided with an exhaust pipe (14) which is connected with a dust removal system on the top.

2. A polishing device for ceramic tile surfaces according to claim 1, characterized in that, The limiting mechanisms comprise electric push rods (15) and limiting rods (16), the two electric push rods (15) are arranged on the inner walls of the side plates (2) on the left and right sides and are arranged on the bottom of the water storage tank (12), the electric push rods (15) in the water storage tank (12) are provided with first waterproof covers (17) on the outer sides, the push rod ends of the electric push rods (15) are connected with the limiting rods (16), the limiting rods (16) pass into the gaps of the roller conveyors (4) and do not interfere with the rollers, and the four limiting rods (16) limit the four side edges of the ceramic tiles (6) which are located below the polishing mechanisms.

3. The polishing apparatus for ceramic tile surfaces according to claim 1, wherein The moving plates (7) are slidably connected with the inner walls of the side plates (2) on the left and right sides, and the first power mechanisms comprise baffles (18) which are arranged on the opposite faces of the side plates (2) on the left and right sides and are arranged on the two ends in front of and behind each other, the opposite faces of the two baffles (18) are provided with guide rods (19), the first lead screws (20) are rotatably connected in the middle, one baffle (18) is provided with a first motor (21) which drives the first lead screw (20) to rotate on the outer side, the moving plate (7) is slidably sleeved on the guide rod (19), and the moving plate (7) is screw-connected with the first lead screw (20).

4. The polishing apparatus for ceramic tile surfaces according to claim 1, wherein The U-shaped frames (11) are provided with sliding blocks on the bottom and the front and rear sides, the rectangular frames (10) are provided with sliding grooves (22) corresponding to the sliding blocks, and the sliding blocks are slidably arranged in the sliding grooves (22).

5. The polishing apparatus for ceramic tile surfaces according to claim 1, wherein The second power mechanisms comprise threaded sleeves (23) which are arranged on the inner walls on the two sides of the U-shaped frames (11), second lead screws (24) which are rotatably connected with the inner walls on the two sides of the rectangular frames (10), the second lead screws (24) pass through the U-shaped frames (11) and are screw-connected with the threaded sleeves (23), and the outer walls on one side of the rectangular frames (10) are provided with second motors (25) which drive the second lead screws (24) to rotate.

6. The polishing apparatus for ceramic tile surfaces according to claim 1, wherein The polishing mechanism comprises a polishing motor (26), a polishing disc (27) detachably mounted at the bottom of the main shaft of the polishing motor (26), a second waterproof cover (28) arranged outside the polishing motor (26), a plurality of mounting holes (29) arranged at the inner bottom of the U-shaped frame (11), and a connecting plate (30) arranged at the two sides of the second waterproof cover (28), wherein the upper part of the second waterproof cover (28) penetrates into the mounting hole (29), and the connecting plate (30) is connected and fixed with the bottom of the U-shaped frame (11) through bolts and nuts.

7. The polishing apparatus for ceramic tile surfaces according to claim 1, wherein The water spraying mechanism comprises a water spraying pipe (31) mounted at the front side of the rectangular frame (10), a plurality of nozzles arranged at the bottom of the water spraying pipe (31), and a water inlet pipe (32) connected with the top of the water spraying pipe (31), wherein the water inlet pipe is a plastic hose and penetrates out of the top plate (3) to be connected with an external water source.

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