Safe stacking machine with monitoring function

Abstract

The utility model relates to the technical field of stackers, and discloses a safety stacker with a monitoring function, which comprises a stacker main body, the stacker main body comprises a first upright post, a second upright post and a cargo carrying table, the second upright post is positioned on the right side of the first upright post, and the cargo carrying table is positioned in the middle of the first upright post and the second upright post; a first aluminum beam is fixedly mounted at the top of the cargo carrying table, and a second aluminum beam located on the back face of the first aluminum beam is fixedly mounted at the top of the cargo carrying table. And the number of the cameras is set to be four. By means of the cameras on the first stand column and the second stand column, blind areas in a roadway can be monitored, it is guaranteed that the stacking machine body always operates in a visible area, related potential safety hazards are avoided, the stacking condition of goods in a high-rise double-row goods shelf can be monitored through the cameras on the first aluminum beam and the second aluminum beam, and the safety of the high-rise double-row goods shelf is guaranteed. And each goods allocation is confirmed to be normal, and related safety accidents are avoided in advance.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of stacking machine, specifically, relates to a safe stacking machine with monitoring function. BACKGROUND

[0002] The logistics system level has become an important index for measuring the digitalization degree of enterprises. For modern logistics systems, automated stereoscopic warehousing is the core hub and an important means for enterprises to carry out logistics scheduling and material storage. At present, the roadway stacking machine is a main part in the automated warehouse storage.

[0003] At present, the stacking machine operation either does not have a monitoring function, or the running state of the equipment is monitored through photoelectric sensors or proximity switches. The monitoring often cannot accurately and timely display the actual running state of the stacking machine, and the display means of the photoelectric switch is also limited. The monitoring area has a large blind area, and the running of the equipment cannot be actually displayed. This will lead to the following problems: 1. There is a large area of blind vision problem in the closed roadway, and the stacking machine runs in the blind area, which has potential safety hazards; 2. The storage condition of the goods in the high-level double-row shelf is unknown, and there is a serious accident hazard of the equipment being damaged by the tilting and falling of the goods; 3. The "black box" problem of the whole movement process of the stacking machine cargo fork telescopic fork picking and placing goods; 4. There is a lack of related direct cause source backtracking for the on-site accident point and equipment failure point, which brings many troubles to the staff and maintenance personnel. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a safe stacking machine with monitoring function, solving the problem that the display means of the photoelectric switch is limited and the monitoring area has a large blind area.

[0005] The utility model provides the following technical scheme: a safe stacking machine with monitoring function, comprising:

[0006] A stacking machine body, the stacking machine body comprises a first column, a second column and a cargo platform, the second column is located on the right side of the first column, the cargo platform is located in the middle of the first column and the second column, the top of the cargo platform is fixedly installed with a first aluminum profile beam, and the top of the cargo platform is fixedly installed with a second aluminum profile beam located on the back of the first aluminum profile beam;

[0007] A camera, the number of cameras is four, wherein two cameras are arranged on the side away from each other of the first column and the second column respectively, and the other two cameras are arranged on the outer wall of the inner side of the first aluminum profile beam and the second aluminum profile beam respectively;

[0008] The number of anti-shake support assemblies is four, the camera is fixedly installed on the anti-shake support assemblies, the four anti-shake support assemblies are fixedly installed on the outer walls of the first stand, the second stand, the first aluminum profile beam and the second aluminum profile beam respectively, and the anti-shake support assemblies are used for anti-shake protection of the camera.

[0009] The picture display system comprises an industrial switch, a network bridge, a video recorder and a display screen.

[0010] As a preferred technical scheme of the above, the output end of the camera is connected with the industrial switch through a network cable, the receiving end of the network bridge is connected with the industrial switch through a network cable, and the transmitting end of the network bridge is connected with the video recorder through a wireless network.

[0011] As a preferred technical scheme of the above, the video recorder is used for storing the shooting pictures of the camera, and the display is connected with the video recorder through a network cable.

[0012] As a preferred technical scheme of the above, the anti-shake support assembly comprises a support block, the four support blocks are fixedly installed on the outer walls of the first stand, the second stand, the first aluminum profile beam and the second aluminum profile beam respectively, and a support circular table is fixedly installed on the outer wall of the support block.

[0013] As a preferred technical scheme of the above, the top of the support circular table is fixedly installed with a positioning groove block, the bottom of the inner wall of the positioning groove block is fixedly installed with a magnetic attraction block, a plug-in block is movably inserted into the inner cavity of the positioning groove block, the bottom of the plug-in block is magnetically connected with the top of the magnetic attraction block, and a damping elastic piece is fixedly installed on the top of the plug-in block.

[0014] As a preferred technical scheme of the above, the top of the support circular table is fixedly installed with a square rod, a square groove is formed in the top of the square rod, a limiting piece is movably inserted into the inner cavity of the square groove, a fixing bolt is threadedly connected with the outer wall of the square rod, and the threaded end of the fixing bolt is movably connected with the outer wall of the limiting piece.

[0015] As a preferred technical scheme of the above, the top of the damping elastic piece is movably connected with a sliding circular table, an inner frame is fixedly installed on the inner wall of the sliding circular table, a ball is rotatably connected with the inner wall of the inner frame, and the outer wall of the ball is movably connected with the outer wall of the square rod.

[0016] As a preferred technical scheme of the above, a connecting block is fixedly installed on the outer wall of the sliding circular table, and an alloy arm is fixedly installed on the side of the connecting block away from the sliding circular table.

[0017] As a preferred technical scheme of the above, a switching piece is rotatably connected with the inner wall of the alloy arm, and the camera is fixedly installed on the outer wall of the switching piece.

[0018] As the preferred technical scheme, the outer wall of the alloy arm is fixedly provided with a protruding block, and a positioning bolt is threadedly connected to the protruding block, and the threaded end of the positioning bolt is movably connected to the outer wall of the adapter.

[0019] Compared with the prior art, the utility model has the advantages that:

[0020] The camera on the first and second upright columns can monitor the blind area in the tunnel and ensure that the stacker body always runs in a visible area, avoiding potential safety hazards. The cameras on the first and second aluminum beams can monitor the stacking of goods in the high-level double-row shelves and confirm that each shelf is normal, avoiding related safety accidents. When the loading platform forks take or place goods on the shelves, the movement of the loading platform forks is monitored at all times, and the loading platform and other photoelectric devices cooperate with each other to effectively avoid collision risks. Through the design of the picture display system, the on-site accidents and equipment failure points that have occurred can be monitored, played back, and traced back, and the stacker body running real-time monitoring pictures are provided for repair operators. After effectively grasping the abnormal conditions in the tunnel, the staff can quickly judge and handle the situation. At the same time, the video playback function is used to analyze and research the causes of the abnormality, quickly find the problem, and make preparations in advance to deal with the situation. The stacker body is powered off in time and the motor brake is triggered to make it slow down and stop as soon as possible, protecting the equipment from accidents and further safety accidents, and preventing accidents from happening. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a perspective view of the utility model;

[0022] Figure 2 It is a structure schematic view of the anti-shake support assembly of the utility model;

[0023] Figure 3 It is a split structure schematic view of the support circular table top assembly of the utility model;

[0024] Figure 4 It is a split structure schematic view of the support circular table top assembly of the utility model;

[0025] Figure 5 It is a structure schematic view of the alloy arm of the utility model.

[0026] In the figure: 1, the main body of the stacker; 11, the first column; 12, the second column; 13, the loading platform; 14, the first aluminum profile beam; 15, the second aluminum profile beam; 2, the camera; 3, the anti-shake support assembly; 31, the support block; 32, the support round table; 321, the positioning groove block; 322, the magnetic attraction block; 323, the plug-in block; 324, the damping elastic piece; 325, the square rod; 326, the square groove; 327, the limiting piece; 328, the fixing bolt; 33, the sliding round table; 331, the inner frame; 332, the ball; 333, the connecting block; 34, the alloy arm; 341, the adapter; 342, the protruding block; 343, the positioning bolt. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.

[0028] As shown in the drawings, Figures 1-5 The present application provides a technical scheme: a safe stacker with monitoring function, comprising:

[0029] The main body of the stacker 1 comprises the first column 11, the second column 12 and the loading platform 13. The second column 12 is located on the right side of the first column 11. The loading platform 13 is located in the middle part of the first column 11 and the second column 12. The top of the loading platform 13 is fixedly installed with the first aluminum profile beam 14. The top of the loading platform 13 is fixedly installed with the second aluminum profile beam 15 located on the back of the first aluminum profile beam 14.

[0030] The camera 2 is provided in four numbers. Two of the cameras 2 are respectively arranged on the sides away from each other of the first column 11 and the second column 12. The other two cameras 2 are respectively arranged on the outer walls of the inner sides of the first aluminum profile beam 14 and the second aluminum profile beam 15.

[0031] The anti-shake support assembly 3 is provided in four numbers. The camera 2 is fixedly installed on the anti-shake support assembly 3. The four anti-shake support assemblies 3 are respectively fixedly installed on the outer walls of the first column 11, the second column 12, the first aluminum profile beam 14 and the second aluminum profile beam 15. The anti-shake support assembly 3 is used for anti-shake protection of the camera 2.

[0032] The picture display system comprises an industrial switch, a network bridge, a video recorder and a display screen,

[0033] The stacker body 1 is a single-station double-stretch stacker, and the main function of the stacker body 1 is to run in the channel of the stereoscopic warehouse to store the goods at the roadway into the goods grid of the shelf, or to take out the goods in the goods grid and transport them to the roadway, the lifting motor drives the loading table 13 to lift to access different height positions, the camera 2 on the first column 11 and the second column 12 can monitor the blind area in the roadway and ensure that the stacker body 1 always runs in a visible area to avoid potential safety hazards, the camera 2 on the first aluminum beam 14 and the second aluminum beam 15 can monitor the stacking of goods in the high-level double-row shelf, confirm that each position is normal, and avoid related safety accidents in advance, and when the loading table fork takes and places the goods on the shelf, the movement of the loading table fork is monitored at all times, and the loading table 13 and other photoelectric devices cooperate with each other to effectively avoid collision risks, and the loading table 13 is also provided with existing photoelectric sensors and proximity switches and other detection elements for use with the camera 2 to improve the monitoring effect.

[0034] As an embodiment in the embodiment, as shown in Figures 1-5 The output end of the camera 2 is connected to the industrial switch through a network cable, the receiving end of the network bridge is connected to the industrial switch through a network cable, the transmitting end of the network bridge is connected to the video recorder through a wireless network, the video recorder is used to store the shooting pictures of the camera 2, and the display is connected to the video recorder through a network cable, the industrial switch, the network bridge, the video recorder and the display screen are all existing structures, the camera 2 inputs the network information-real-time monitoring picture video to the ground video recorder through the industrial switch and the network bridge, the video recorder can store the content for up to 3-6 months, which is convenient for historical video playback, and the staff can obtain the real-time monitoring picture by means of the display to ensure the safe operation of the stacker body 1.

[0035] As an embodiment in the embodiment, as shown in Figure 2 , Figure 3 , Figure 4As shown, the anti-shake support assembly 3 comprises a support block 31, four support blocks 31 are fixedly installed on the outer walls of the first column 11, the second column 12, the first aluminum profile beam 14 and the second aluminum profile beam 15 respectively, a support circular table 32 is fixedly installed on the outer wall of the support block 31, a positioning groove block 321 is fixedly installed on the top of the support circular table 32, a magnetic attraction block 322 is fixedly installed on the bottom of the inner wall of the positioning groove block 321, a plug-in block 323 is movably inserted into the inner cavity of the positioning groove block 321, the bottom of the plug-in block 323 is magnetically connected with the top of the magnetic attraction block 322, a damping elastic piece 324 is fixedly installed on the top of the plug-in block 323, a square rod 325 is fixedly installed on the top of the support circular table 32, a square groove 326 is formed in the top of the square rod 325, a limiting piece 327 is movably inserted into the inner cavity of the square groove 326, a fixing bolt 328 is threadedly connected with the outer wall of the square rod 325, the threaded end of the fixing bolt 328 is movably connected with the outer wall of the limiting piece 327, a sliding circular table 33 is movably connected with the top of the damping elastic piece 324, an inner frame 331 is fixedly installed on the inner wall of the sliding circular table 33, a ball 332 is rotatably connected with the inner wall of the inner frame 331, the outer wall of the ball 332 is movably connected with the outer wall of the square rod 325, when the installation position of the support block 31 vibrates, the sliding circular table 33 will slide on the outer wall of the square rod 325, during which the damping elastic piece 324 will be compressed, so that the damping elastic piece 324 will be elastically deformed, that is, the function of greatly absorbing shaking is realized, the stability of the shooting picture of the camera 2 is increased, the monitoring effect is improved, the damage of shaking to the camera 2 is reduced, the service life of the camera 2 is prolonged, and when the damping elastic piece 324 is damaged, the damping elastic piece 324 can be replaced, further guaranteeing the effect of anti-shake, when the damping elastic piece 324 is replaced, the fixing bolt 328 is rotated and detached, then the limiting piece 327 can be pulled out of the inner cavity of the square groove 326, then the sliding circular table 33 can be pulled out of the outer wall of the square rod 325, then the plug-in block 323 can be pulled out of the inner cavity of the positioning groove block 321, the plug-in block 323 and the damping elastic piece 324 are replaced, after the replacement is completed, the magnetic attraction block 322 can magnetically position the plug-in block 323 in the inner cavity of the positioning groove block 321, then the sliding circular table 33 and the limiting piece 327 are reset and installed in sequence, the limiting piece 327 can increase the stability of the square rod 325, through the design of the inner frame 331 and the ball 332, the smoothness of the sliding of the sliding circular table 33 on the outer wall of the square rod 325 is improved.

[0036] As an embodiment in the present embodiment, as shown in Figure 2 、 Figure 5As shown, the outer wall of the sliding circular table 33 is fixedly provided with a connecting block 333, the side, away from the sliding circular table 33, of the connecting block 333 is fixedly provided with an alloy arm 34, the inner wall of the alloy arm 34 is rotatably connected with an adapter 341, the camera 2 is fixedly installed on the outer wall of the adapter 341, the outer wall of the alloy arm 34 is fixedly provided with a protruding block 342, the protruding block 342 is threadedly connected with a positioning bolt 343, the threaded end of the positioning bolt 343 is movably connected with the outer wall of the adapter 341, during installation, if the shooting angle of the camera 2 needs to be finely adjusted, the positioning bolt 343 is loosened, the camera 2 can be rotated in the inner side of the alloy arm 34 by means of the adapter 341, so as to finely adjust the shooting angle, after the fine adjustment is completed, the positioning bolt 343 is tightened, so that the threaded end thereof is attached to the outer wall of the adapter 341, and the locking of the shooting angle of the camera 2 is completed.

[0037] Working principle: when in use, the camera 2 inputs network information-real-time monitoring picture video to the ground video recorder via an industrial switch and a network bridge, and the staff can obtain the real-time monitoring picture by means of a display, the blind area in the tunnel can be monitored by the camera 2 on the first and second columns 11 and 12, and it is ensured that the stacker main body 1 always runs in a visible area, so as to avoid related potential safety hazards, the goods stacking situation in the high-level double-row goods shelf can be monitored by the camera 2 on the first and second aluminum beams 14 and 15, during the running process of the stacker main body 1, the sliding circular table 33 as a whole will slide on the outer wall of the square rod 325, during which the damping elastic member 324 will be compressed, so that the damping elastic member 324 is elastically deformed, and the function of greatly absorbing the shaking is realized.

[0038] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the same.

Claims

1. A safety stacker with a belt monitoring function, characterized by, Include: Stacker body (1), the stacker body (1) includes a column (11), a column (12) and a loading platform (13), the column (12) is located at the right side of the column (11), the loading platform (13) is located in the middle of the column (11), the column (12), the top of the loading platform (13) is fixedly installed with a column (14), the top of the loading platform (13) is fixedly installed with a column (15) located at the back of the column (14). Camera (2), the number of camera (2) is set to four, wherein two camera (2) is arranged on the side away from each other of the column (11), the column (12), respectively, and the other two camera (2) is arranged on the inner wall of the column (14), the column (15) inside, respectively. Anti-shake support assembly (3), the number of anti-shake support assembly (3) is set to four, the camera (2) is fixedly installed on the anti-shake support assembly (3), four anti-shake support assembly (3) is fixedly installed on the outer wall of the column (11), the column (12), the column (14), the column (15), respectively, the anti-shake support assembly (3) is used for anti-shake protection of camera (2). Picture display system, the picture display system includes an industrial switch, a bridge, a video recorder and a display screen.

2. A safety stacker with a monitoring function according to claim 1, characterized in that: The output end of the camera (2) is connected with the industrial switch through the network cable, the receiving end of the bridge is connected with the industrial switch through the network cable, and the transmitting end of the bridge is connected with the video recorder through the wireless network.

3. A safety stacker with a monitoring function according to claim 2, characterized in that: The video recorder is used for storing the shooting picture of the camera (2), and the display screen is connected with the video recorder through the network cable.

4. The safety stacker with a monitoring function according to claim 1, characterized in that: The anti-shake support assembly (3) includes a support block (31), four support blocks (31) are fixedly installed on the outer wall of the column (11), the column (12), the column (14) and the column (15), respectively, and a support circular table (32) is fixedly installed on the outer wall of the support block (31).

5. A safety stacker with a belt monitoring function according to claim 4, characterized in that: The top of the support circular table (32) is fixedly installed with a positioning groove block (321), the bottom of the inner wall of the positioning groove block (321) is fixedly installed with a magnetic block (322), the inner cavity of the positioning groove block (321) is movably inserted with an insertion block (323), the bottom of the insertion block (323) is magnetically connected with the top of the magnetic block (322), and the top of the insertion block (323) is fixedly installed with a damping elastic element (324).

6. A safety stacker with a belt monitoring function according to claim 5, characterized in that: The top of the support circular table (32) is fixedly installed with a square rod (325), the top of the square rod (325) is provided with a square groove (326), the inner cavity of the square groove (326) is movably inserted with a limiting piece (327), and the outer wall of the square rod (325) is threadedly connected with a fixed bolt (328), and the threaded end of the fixed bolt (328) is movably connected with the outer wall of the limiting piece (327).

7. A safety stacker with a belt monitoring function according to claim 6, characterized in that: The top of the damping elastic piece (324) is movably connected with a sliding circular table (33), an inner frame (331) is fixedly installed on the inner wall of the sliding circular table (33), a ball (332) is rotatably connected to the inner wall of the inner frame (331), and the outer wall of the ball (332) is movably connected with the outer wall of the square rod (325).

8. A safety stacker with a belt monitoring function according to claim 7, characterized in that: An connecting block (333) is fixedly installed on the outer wall of the sliding circular table (33), and an alloy arm (34) is fixedly installed on the side, away from the sliding circular table (33), of the connecting block (333).

9. A safety stacker with a belt monitoring function according to claim 8, characterized in that: A adapter piece (341) is rotatably connected to the inner wall of the alloy arm (34), and the camera (2) is fixedly installed on the outer wall of the adapter piece (341).

10. A safety stacker with a belt monitoring function according to claim 9, characterized in that: A convex block (342) is fixedly installed on the outer wall of the alloy arm (34), a positioning bolt (343) is threadedly connected to the convex block (342), and the threaded end of the positioning bolt (343) is movably connected with the outer wall of the adapter piece (341).

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