Unpowered embossed cylindrical bottle shifting wheel bottle separating device

By designing a non-powered bottle-separating device for relief cylindrical bottles, and utilizing an arc-shaped deflector plate and various deflector structures, the problem of bottle jamming at high speeds and specified intervals for relief cylindrical bottles was solved, achieving a low-cost and efficient bottle-separating effect.

CN223813073UActive Publication Date: 2026-01-20SICHUAN PINGLE HUACHUANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520572717.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-29
Publication Date
2026-01-20
Estimated Expiration
2035-03-29

AI Technical Summary

Technical Problem

Existing non-powered bottle separating devices are prone to bottle jamming when processing embossed cylindrical bottles, and are not suitable for high-speed bottle separating and bottle separating at specified intervals. They are also costly and require large installation space, and cannot meet the needs of detection and rejection.

Method used

Design a non-powered bottle-splitting device for relief cylindrical bottles using a dial wheel. The device employs an arc-shaped dial plate and various dial wheel structures. The relief cylindrical bottles drive the dial wheels to rotate during the conveying process, achieving non-powered bottle splitting. The device includes the combined use of small, medium, and large dial wheels to ensure fast bottle splitting speed and avoid bottle jamming.

Benefits of technology

It achieves non-powered bottle separation, which is low-cost, compact, and maintenance-free. It is suitable for high-speed separation of embossed cylindrical bottles, avoids bottle jamming, and meets the requirements for inspection and rejection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an unpowered embossed cylindrical bottle shifting wheel bottle separating device. The unpowered embossed cylindrical bottle shifting wheel bottle separating device comprises a conveying belt, guardrails are arranged at the front end and the rear end of the surface of a support of the conveying belt, an arc-shaped elastic piece, a bottle inlet elastic piece and a bottle outlet elastic piece are arranged on the front surface of the guardrail on the rear side, and side plate supports capable of being adjusted up and down are arranged on the side faces of the support of the conveying belt through second hexagonal head bolts. The surfaces of transverse plates of the side plate supports are rotationally connected with horizontally-adjustable bottle separating shifting wheels through rotating shafts, the arc-shaped elastic pieces, the bottle feeding elastic pieces and the bottle discharging elastic pieces are installed with the adjacent bottle separating shifting wheels in a matched mode, the unpowered embossed cylindrical bottle separating device conducts unpowered bottle separating on embossed cylindrical bottles, compared with powered bottle separating, the cost is better, the position is smaller, and the bottle separating efficiency is improved. The bottle separating device is simple in structure, convenient to use, free of maintenance, capable of avoiding the situation that the bottle is clamped due to the fact that the single-time bottle separating distance is too large, high in bottle separating speed and more suitable for separating embossed cylindrical bottles through the design of the arc-shaped shifting plate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to conveying drive technical field, concretely is a kind of no-power relief cylinder bottle poking wheel bottle separating device. BACKGROUND

[0002] Conveying drive glass bottle, generally requires conveying drive and glass bottle stable operation, glass bottle bottle spacing is not required, even without bottle spacing can reduce the bottle falling when high-speed conveying occurs, but in the detection field, since 360 degrees of bottle body are detected, at least one bottle body diameter distance is required between bottles, to ensure that the two sides of bottle are detected, in addition, defective glass bottles are removed, and a certain bottle spacing is also required, to prevent the removed bottle from being removed, causing congestion; Bottle spacing of glass cylinder is implemented first, and bottle flow bottle spacing is less than conveying belt speed, but conveying belt speed is too fast to easily wear conveying belt, high energy consumption and bottle falling risk, in addition, bottle spacing generally has two schemes as shown in the figure: powered clamping bottle separating device and no-power poking wheel bottle separating structure, wherein the powered bottle separating device is best, but the installation position is large, the cost is higher, and a separate control device is required, so that the on-site application has limitations, and the no-power bottle separating structure is simple, the installation position is small, the cost is low, and the control device is not required, so it is widely used in the field, but the existing no-power bottle separating structure is only applicable to the condition of smooth surface, low-speed production line and small spacing, but for the condition of surface relief, high-speed production line and specified spacing, the effect is not very good, and the bottle is always stuck at high speed, the relief is easy to stick the bottle, and the bottle spacing is too small, which seriously affects the detection implementation. UTILITARIAN CONTENT

[0003] The utility model solves the technical problem of overcoming the defects of the prior art, provides a no-power relief cylinder bottle poking wheel bottle separating device, which separates bottles without power for relief cylinder bottles, has more optimal cost and smaller position, does not need maintenance, can eliminate the condition that bottle is stuck due to too large single bottle separating spacing, has faster bottle separating speed, and the design of arc-shaped poking plate makes the bottle separating device more suitable for separating bottles for relief cylinder bottles, and can effectively solve the problems in the background art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a no-power relief cylinder bottle poking wheel bottle separating device, comprising a conveying belt;

[0005] The guardrails are provided with arc-shaped elastic sheets, bottle feeding elastic sheets and bottle discharging elastic sheets on the front surface of the rear guardrail, the side plates of the support are provided with side plate supports which can be adjusted up and down, the horizontal plates of the side plate supports are provided with bottle separating wheels which can be adjusted horizontally, the arc-shaped elastic sheets, the bottle feeding elastic sheets and the bottle discharging elastic sheets are matched with the adjacent bottle separating wheels, the bottle separating wheels are rotated by the floating cylindrical bottles in the conveying process, the floating cylindrical bottles are separated by the rotation of the bottle separating wheels, compared with powered separation, the cost is lower, the position is smaller and maintenance is not needed, the floating cylindrical bottles are separated by the arc-shaped elastic sheets of the small, large, medium and small bottle separating wheels, the bottle jamming caused by the large separation distance is avoided, the separation speed is faster, and the bottle separating device is more suitable for separating the floating cylindrical bottles.

[0006] Further, the side plate supports are L-shaped plates, vertical through grooves are arranged on the vertical plates of the side plate supports, the screw rods of the hexagonal head bolts two pass through the inside of the vertical through grooves and the mounting holes in the support surfaces of the conveying belts and are threadedly connected with the hexagonal nuts two, the outer arc surfaces of the screw rods of the hexagonal head bolts two are movably sleeved with the flat washers and the elastic washers, and space is provided for vertical adjustment of the bottle separating wheels.

[0007] Further, horizontal through grooves are arranged on the horizontal plates of the side plate supports, the threaded rods of the shafts pass through the inside of the horizontal through grooves and are threadedly connected with the hexagonal nuts one, and the outer arc surfaces of the threaded rods of the shafts are movably sleeved with the spring washers, so that space is provided for horizontal adjustment of the bottle separating wheels.

[0008] Further, hexagonal head bolts one are threadedly connected in the screw holes in the upper surfaces of the shafts, the outer arc surfaces of the hexagonal head bolts one are movably sleeved with the large washers and the pressing plates, the large washers are located between the hexagonal heads of the hexagonal head bolts one and the pressing plates, the bottle separating wheels are arranged on the lower surfaces of the pressing plates through the hexagonal cylindrical head screws, the inner arc surfaces of the bottle separating wheels are rotatably connected with the outer arc surfaces of the shafts through the deep groove ball bearings, and rotation support is provided for the bottle separating wheels.

[0009] Further, the bottle separating wheels comprise medium bottle separating wheels, the medium bottle separating wheels are arranged on the lower surfaces of the pressing plates at the lane changing positions of the conveying belts, and the medium bottle separating wheels are matched with the arc-shaped elastic sheets to change the lanes of the floating cylindrical bottles.

[0010] Further, the bottle separating wheels further comprise large bottle separating wheels, the large bottle separating wheels are arranged on the lower surfaces of the pressing plates in the middle of the straight lanes of the conveying belts, and the bottle feeding elastic sheets and the bottle discharging elastic sheets are matched with the large bottle separating wheels to separate the floating cylindrical bottles at a large distance.

[0011] Further, the bottle separating wheels further comprise small bottle separating wheels, the small bottle separating wheels are arranged on the lower surfaces of the pressing plates at the left ends of the straight lanes of the conveying belts to separate the floating cylindrical bottles at a small distance.

[0012] Compared with the prior art, the beneficial effects of the utility model are that the non-powered embossed cylindrical bottle pushing wheel bottle separating device has the following advantages:

[0013] 1. The embossed cylindrical bottle pushes the bottle separating wheel to rotate in the conveying process, and the non-powered bottle separating is performed on the embossed cylindrical bottle by the rotation of the bottle separating wheel, compared with the powered bottle separating, the cost is more optimal, the position is smaller, and maintenance is not required.

[0014] 2. The arc-shaped push plates of the small, large, medium and three kinds of pushing wheels sequentially separate the embossed cylindrical bottles, which can eliminate the bottle jamming caused by the too large single bottle separating distance, and the bottle separating speed is faster, and the design of the arc-shaped push plates makes the bottle separating device more suitable for separating the embossed cylindrical bottles. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the utility model A place amplification;

[0017] Figure 3 It is a structural schematic diagram of the utility model side plate support;

[0018] Figure 4 It is a structural schematic diagram of the utility model side plate support side view section;

[0019] Figure 5 It is a structural schematic diagram of the utility model side plate support top view;

[0020] Figure 6 It is a structural schematic diagram of the utility model side plate support front view;

[0021] Figure 7 It is a structural schematic diagram of the utility model side plate support;

[0022] Figure 8 It is a structural schematic diagram of the utility model large pushing wheel;

[0023] Figure 9 It is a structural schematic diagram of the utility model medium pushing wheel;

[0024] Figure 10 It is a structural schematic diagram of the utility model small pushing wheel.

[0025] In the figure: 1 bottle dial, 101 middle dial, 102 large dial, 103 small dial, 2 rotating shaft, 3 side plate support, 4 pressing plate, 5 large washer, 6 deep groove ball bearing, 7 hexagonal head bolt one, 8 hexagonal nut one, 9 spring washer, 10 conveying belt, 11 inner hexagonal cylindrical head screw, 12 arc spring piece, 13 bottle entering spring piece, 14 hexagonal head bolt two, 15 flat washer, 16 spring washer, 17 hexagonal nut two, 18 bottle exiting spring piece, 19 guardrail. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] Please refer to Figures 1-7The embodiment provides a technical scheme: a non-powered embossed cylindrical bottle wheel separating device, which comprises a conveying belt 10, the embossed cylindrical bottle is placed on the upper surface of the belt body of the conveying belt 10, and the embossed cylindrical bottle is conveyed through the rotation of the belt body of the conveying belt 10; guardrails 19 are arranged at the front and back ends of the support surface of the conveying belt 10, so that the embossed cylindrical bottle is prevented from falling outside the conveying belt 10 during conveying; the front surfaces of the rear guardrails 19 are respectively provided with arc-shaped elastic sheets 12, bottle feeding elastic sheets 13 and bottle discharging elastic sheets 18; the side surfaces of the support of the conveying belt 10 are respectively provided with side plate supports 3 capable of being adjusted up and down through hexagonal head bolts 14; the horizontal plate surfaces of the side plate supports 3 are respectively connected with bottle separating wheels 1 capable of being adjusted horizontally through rotating shafts 2; the arc-shaped elastic sheets 12, the bottle feeding elastic sheets 13 and the bottle discharging elastic sheets 18 are respectively installed in cooperation with adjacent bottle separating wheels 1, the bottle separating wheels 1 are fixed on the conveying belt 10 under the support of the side plate supports 3, the bottle separating wheels 1 are rotated by the thrust applied to the arc surfaces of the bottle separating wheels 1 during the movement of the embossed cylindrical bottle, the embossed cylindrical bottle is separated or changed lanes, the side plate supports 3 are L-shaped plates, vertical through grooves are respectively arranged on the vertical plate surfaces of the side plate supports 3, the screw rods of the hexagonal head bolts 14 respectively pass through the vertical through grooves and the mounting holes in the support surfaces of the conveying belt 10 and are screw-connected with hexagonal nuts 17, the outer arc surfaces of the screw rods of the hexagonal head bolts 14 are respectively movably sleeved with flat washers 15 and elastic washers 16, the contact area of the hexagonal head bolts 14 and the side plate supports 3 is increased through the flat washers 15, axial force is applied to the hexagonal head bolts 14 through the deformation of the elastic washers 16, the fixation of the hexagonal head bolts 14 is more firm, the friction between the side plate supports 3 and the support of the conveying belt 10 is increased through the cooperation of the hexagonal head bolts 14 and the hexagonal nuts 17, the side plate supports 3 are fixed on the support of the conveying belt 10, the up-and-down positions of the side plate supports 3 are adjusted through the sliding of the hexagonal head bolts 14 in the vertical through grooves, horizontal through grooves are arranged on the horizontal plate surfaces of the side plate supports 3, the threaded rods of the rotating shafts 2 respectively pass through the interiors of the horizontal through grooves and are screw-connected with hexagonal nuts 8, spring washers 9 are movably sleeved with the outer arc surfaces of the threaded rods of the rotating shafts 2, the horizontal positions of the rotating shafts 2 are adjusted through the sliding of the rotating shafts 2 in the horizontal through grooves, the horizontal positions of the rotating shafts 2 are fixed on the horizontal plate surfaces of the side plate supports 3 through the screw connection between the hexagonal nuts 8 and the threaded rods of the rotating shafts 2, the horizontal positions of the rotating shafts 2 are adjusted through the sliding of the rotating shafts 2 in the horizontal through grooves, hexagonal head bolts 7 are screw-connected in the screw holes in the upper surfaces of the rotating shafts 2, the outer arc surfaces of the hexagonal head bolts 7 are movably sleeved with large washers 5 and pressing plates 4, the large washers 5 are located between the hexagonal heads of the hexagonal head bolts 7 and the pressing plates 4, the bottle separating wheels 1 are arranged on the lower surfaces of the pressing plates 4 through hexagonal cylindrical head screws 11, the inner arc surfaces of the bottle separating wheels 1 are rotatably connected with the outer arc surfaces of the rotating shafts 2 through deep groove ball bearings 6, the relative positions of the pressing plates 4 and the rotating shafts 2 are limited through the downward force applied to the pressing plates 4 by the hexagonal heads of the hexagonal head bolts 7 through the large washers 5, the rotating connection between the bottle separating wheels 1 and the rotating shafts 2 is facilitated.

[0028] The bottle separating and pushing wheel 1 comprises a middle pushing wheel 101 arranged on the lower surface of the pressing plate 4 at the lane-changing position of the conveying belt 10, and the middle pushing wheel 101 is cooperatively arranged with the arc-shaped elastic sheet 12. When the embossed cylindrical bottle moves to the lane-changing position of the conveying belt 10, the embossed cylindrical bottle is tightly combined with the arc surface of the middle pushing wheel 101 under the pressing of the arc-shaped elastic sheet 12, the middle pushing wheel 101 is rotated by the embossed cylindrical bottle, and the middle pushing wheel 101 guides the embossed cylindrical bottle to shift to the next conveying line. The bottle separating and pushing wheel 1 further comprises a large pushing wheel 102 arranged on the lower surface of the pressing plate 4 at the middle part of the straight lane of the conveying belt 10, and the bottle entering elastic sheet 13 and the bottle exiting elastic sheet 18 are cooperatively arranged with the large pushing wheel 102. When the embossed cylindrical bottle contacts with the bottle entering elastic sheet 13, the embossed cylindrical bottle contacts with the front guard rail 19 under the pressing of the bottle entering elastic sheet 13, the conveying track of the embossed cylindrical bottle is limited, and the embossed cylindrical bottle can apply force to the arc surface of the large pushing wheel 102 to accurately rotate the large pushing wheel 102. Meanwhile, the embossed cylindrical bottle separates from the bottle entering elastic sheet 13 and then contacts with the bottle exiting elastic sheet 18 in the process of rotating the large pushing wheel 102 by the embossed cylindrical bottle. The bottle entering elastic sheet 13 is tightly combined with the arc surface of the large pushing wheel 102 under the pressing of the bottle exiting elastic sheet 18, the embossed cylindrical bottle is separated by a large distance by the arc-shaped pushing plate of the large pushing wheel 102, and the bottle separating and pushing wheel 1 further comprises a small pushing wheel 103 arranged on the lower surface of the pressing plate 4 at the left end of the straight lane of the conveying belt 10. The embossed cylindrical bottle first contacts with the small pushing wheel 103, the embossed cylindrical bottle rotates the small pushing wheel 103, and the embossed cylindrical bottle is separated by a small distance by the rotation of the arc-shaped pushing plate of the small pushing wheel 103, so as to avoid the bottle jamming in the subsequent large-distance separation.

[0029] In Example 1, as Figures 8-10 , the diameter of the glass bottle is 100 mm, the diameter of the large pushing wheel 102 is 267 mm, the bottle pushing radius R6 is 370 mm, the isolation radius R8 is 73.5 mm, and the distance between the centers of adjacent bottles is 205 mm (interval 105 mm); the diameter of the middle pushing wheel 101 is 229 mm, the bottle pushing radius R5 is 60 mm, the isolation radius R7 is 63 mm, and the distance between the centers of adjacent bottles is 180 mm (interval 80 mm); the diameter of the small pushing wheel 103 is 184 mm, the bottle pushing radius R5 is 50.5 mm, the isolation radius R7 is 65.5 mm, and the distance between the centers of adjacent bottles is 126 mm (interval 26 mm).

[0030] The working principle of the non-powered embossed cylindrical bottle pushing wheel bottle separating device is as follows: in use, the embossed cylindrical bottle is conveyed from the left end of the conveying belt 10 to the right, in the conveying process, the embossed cylindrical bottle first contacts the small pushing wheel 103, the embossed cylindrical bottle pushes the small pushing wheel 103 to rotate, the rotation of the arc-shaped pushing plate of the small pushing wheel 103 is used to separate the embossed cylindrical bottle by a small distance, so that the bottle jamming in subsequent large-distance bottle separation is avoided, then, along with the continuous movement of the embossed cylindrical bottle, when the embossed cylindrical bottle contacts the bottle entering spring 13, under the pressure of the bottle entering spring 13, the embossed cylindrical bottle contacts the guardrail 19 on the front side, the conveying track of the embossed cylindrical bottle is limited, so that when the embossed cylindrical bottle contacts the arc surface of the large pushing wheel 102, the embossed cylindrical bottle can exert force on the arc surface of the large pushing wheel 102, the large pushing wheel 102 is accurately pushed to rotate, meanwhile, in the process that the embossed cylindrical bottle pushes the large pushing wheel 102 to rotate, the embossed cylindrical bottle separates from the bottle entering spring 13 and then contacts the bottle exiting spring 18, under the pressure of the bottle exiting spring 18, the bottle entering spring 13 keeps closely combined with the arc surface of the large pushing wheel 102, the arc-shaped pushing plate of the large pushing wheel 102 is used to separate the embossed cylindrical bottle by a large distance, when the embossed cylindrical bottle moves to the lane changing position of the conveying belt 10, under the pressure of the arc-shaped spring 12, the embossed cylindrical bottle closely combines with the arc surface of the middle pushing wheel 101, the middle pushing wheel 101 is pushed to rotate by the embossed cylindrical bottle, so that the middle pushing wheel 101 guides the embossed cylindrical bottle to shift to the next conveying line.

[0031] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion according to the content of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. A non-powered embossed cylindrical bottle dispensing device with a rotary dial, characterized in that: Includes conveyor belt (10); Conveyor belt (10): Guardrails (19) are provided at both the front and rear ends of its support surface. The front surface of the rear guardrail (19) is provided with arc-shaped spring (12), bottle inlet spring (13) and bottle outlet spring (18). The side of the support of the conveyor belt (10) is provided with adjustable side plate support (3) by hexagonal head bolts (14). The horizontal plate surface of the side plate support (3) is rotatably connected to the horizontally adjustable bottle-separating wheel (1) by a rotating shaft (2). The arc-shaped spring (12), bottle inlet spring (13) and bottle outlet spring (18) are respectively installed in conjunction with the adjacent bottle-separating wheel (1).

2. The non-powered relief cylindrical bottle dispensing device according to claim 1, characterized in that: The side plate brackets (3) are all L-shaped plates. The vertical plate surfaces of the side plate brackets (3) are provided with vertical through grooves. The screws of the two hexagonal head bolts (14) pass through the interior of the vertical through grooves and the mounting holes on the surface of the conveyor belt (10) bracket and are threaded with two hexagonal nuts (17). The outer arc surface of the screws of the two hexagonal head bolts (14) is movably fitted with flat washers (15) and spring washers (16).

3. The non-powered relief cylindrical bottle dispensing device according to claim 1, characterized in that: The side plate bracket (3) has horizontal through grooves on its horizontal plate surface. The threaded rod of the rotating shaft (2) passes through the inside of the horizontal through groove and is threadedly connected to a hexagonal nut (8). The outer arc surface of the threaded rod of the rotating shaft (2) is movably fitted with a spring washer (9).

4. The non-powered relief cylindrical bottle dispensing device according to claim 1, characterized in that: The upper surface of the rotating shaft (2) is threaded with a hexagonal head bolt (7). The outer arc surface of the hexagonal head bolt (7) is movably fitted with a large washer (5) and a pressure plate (4). The large washer (5) is located between the hexagonal head of the hexagonal head bolt (7) and the pressure plate (4). The bottle-separating wheel (1) is set on the lower surface of the pressure plate (4) by a hexagonal cylindrical head screw (11). The inner arc surface of the bottle-separating wheel (1) is rotatably connected to the outer arc surface of the rotating shaft (2) by a deep groove ball bearing (6).

5. The non-powered relief cylindrical bottle dispensing device according to claim 4, characterized in that: The bottle-separating wheel (1) includes a middle wheel (101), which is located on the lower surface of the pressure plate (4) at the change position of the conveyor belt (10). The middle wheel (101) is installed in conjunction with the arc-shaped spring piece (12).

6. The non-powered relief cylindrical bottle dispensing device according to claim 4, characterized in that: The bottle-separating wheel (1) also includes a large wheel (102), which is located on the lower surface of the pressure plate (4) in the middle of the straight section of the conveyor belt (10). The bottle inlet spring (13) and the bottle outlet spring (18) are both installed in conjunction with the large wheel (102).

7. The non-powered relief cylindrical bottle dispensing device according to claim 4, characterized in that: The bottle-separating dial (1) also includes a small dial (103), which is located on the lower surface of the pressure plate (4) at the left end of the straight section of the conveyor belt (10).