Transplanting device
By introducing detection components and multiple suction cups into the transplanting device, combined with an electric hoist and roller system, precise positioning and safe movement of skylights or canopies are achieved, solving the problem of insufficient positioning in existing technologies and improving operational efficiency and safety.
Patent Information
- Application Number
- CN202520374391.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-04
AI Technical Summary
The existing transplanting device lacks positioning accuracy, making it difficult to move accurately to the skylight or canopy, resulting in the transplanting device failing to grasp the seedlings or being damaged by collision, posing a safety hazard.
Design a transplanting device comprising a suction cup, an electric hoist, and a detection component. The detection component detects whether the suction cup is in contact with the skylight or canopy to ensure accurate positioning and feeds the information back to the electric hoist to control its movement. Combining multiple suction cups and a rangefinder improves positioning accuracy, and a drive motor and rollers are used to achieve precise movement.
It improves the positioning accuracy of the transplanting device, prevents the parts to be transported from being crushed, ensures a safe and efficient operation process, reduces mechanical wear and maintenance costs, and lowers the risk of collision.
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Figure CN223813100U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transplanting device technical field, especially transplanting device. BACKGROUND
[0002] With the development of the automobile industry and the increasing demand of consumers for vehicle comfort and aesthetics, panoramic sunroofs and sunroof glass are being used more and more widely. However, how to efficiently and safely handle these large and fragile components during the manufacturing process has become a challenge. Traditional handling methods often rely on manual operation or semi-automated equipment, which is not only inefficient, but also has a high risk of damage and safety hazards.
[0003] In the prior art, the positioning accuracy of the transplanting device is insufficient, and the transplanting device cannot be accurately moved to the sunroof or sunroof every time to grasp the sunroof or sunroof. If it is not accurately moved to the sunroof or sunroof, it may cause the transplanting device to be unable to grasp the sunroof or sunroof, thereby causing the subsequent empty running of the transplanting device, and may also cause the transplanting device to collide with the sunroof or sunroof, causing damage to the sunroof or sunroof.
[0004] Therefore, it is necessary to provide a new transplanting device to solve the above technical problems. SUMMARY
[0005] The main purpose of the utility model is to provide a transplanting device, which aims to improve the technical problem of insufficient positioning accuracy of the transplanting device in the prior art.
[0006] To achieve the above purpose, the utility model provides a transplanting device, comprising:
[0007] A body, the bottom of the body is formed with a suction cup, and the suction cup is used for adsorbing a component to be transported;
[0008] An electric hoist, the electric hoist is connected with the top of the body, and the electric hoist is used for driving the body to rise or fall;
[0009] A detection component, the detection component is installed at the bottom of the body, and the detection component is used for detecting whether the suction cup is present or not, and the detection component is signal connected with the electric hoist.
[0010] In an embodiment, the transplanting device further comprises two moving components, both of which are installed on the body, both of which are used for rolling installation on the track, and the moving direction of both of which is perpendicular to each other.
[0011] In an embodiment, the moving component comprises a driving motor and a first roller, a cylinder of the driving motor is mounted on the body, an output shaft of the driving motor is in driving connection with the first roller, and the first roller is used for rolling connection with the track.
[0012] In an embodiment, the moving component further comprises a second roller, the second roller is rotatably mounted on the body, the second roller is used for rolling connection with the track, and a rotation direction of the second roller is same as that of the first roller.
[0013] In an embodiment, the second roller is in plurality, and the plurality of second rollers are arranged at intervals along a moving direction of the moving component.
[0014] In an embodiment, the plurality of suction cups are arranged in a rectangular shape.
[0015] In an embodiment, the transplanting device further comprises a distance meter, the distance meter is mounted on the body, and the distance meter is used for detecting a distance between the distance meter and the component to be transported, and the distance meter is in signal connection with the electric hoist.
[0016] In an embodiment, the transplanting device further comprises a sound-light alarm, the sound-light alarm is used for alarming when the transplanting device is running.
[0017] In an embodiment, the transplanting device further comprises two anti-falling components, the two anti-falling components are arranged on two sides of the body respectively, the anti-falling component comprises an anti-falling rod, a connecting rod and a telescopic cylinder, a cylinder of the telescopic cylinder is mounted on the body, a slide rail is formed on the body, the connecting rod is slidably mounted on the slide rail, an extending shaft of the telescopic cylinder is connected with the connecting rod, the anti-falling rod comprises a vertical rod and a horizontal rod, the vertical rod and the horizontal rod are connected perpendicularly, the vertical rod is connected with the connecting rod, and a top of the horizontal rod is used for abutting against the component to be transported.
[0018] In an embodiment, the anti-falling rod is in plurality, and the plurality of anti-falling rods are arranged at intervals.
[0019] In the above scheme, the transplanting device comprises a body, an electric hoist and a detection component, the bottom of the body is formed with a suction cup for adsorbing the component to be transported, the electric hoist is connected with the top of the body and is used to drive the body to ascend or descend, the detection component is installed at the bottom of the body and is used to detect whether the suction cup is in contact with the component to be transported, and the detection component is signal connected with the electric hoist. Specifically, the fixing part of the electric hoist is installed on the frame, the lifting part of the electric hoist is connected with the body, and then the suction cup is installed at the bottom of the body, so that the installation of the transplanting device is completed; when transplanting, the lifting part of the electric hoist is lowered to drive the body to descend and move towards the component to be transported, wherein the component to be transported can be a skylight or a ceiling, when the body descends to the skylight or the ceiling, the suction cup adsorbs the skylight or the ceiling, and then the detection component detects whether the suction cup is in contact with the skylight or the ceiling, if the skylight or the ceiling is detected to be in abutment with the suction cup, it indicates that the suction cup has been lowered to the position, and then the information is transmitted to the electric hoist to stop descending, if the skylight or the ceiling is not detected to be in abutment with the suction cup, the electric hoist continues to move until the skylight or the ceiling is in abutment with the suction cup; if the component to be transported is the ceiling, after the suction cup is in place, the vacuum generator of the suction cup works to adsorb the ceiling glass, after adsorption, the suction cup is lifted and rotated, then the transplanting device moves above the skylight building trolley, and then is lowered to place the ceiling glass on the skylight building trolley while releasing the adsorption, and then the transplanting device returns to the original position to wait for grabbing the next component to be transported; if the component to be transported is the skylight, after the suction cup is in place, the vacuum generator works to adsorb the skylight, after adsorption, the suction cup is lifted, then the transplanting device moves above the skylight building trolley, and then is lowered to place the skylight on the skylight building trolley while releasing the adsorption, and then the transplanting device returns to the original position to wait for grabbing the next component to be transported; in the utility model, by arranging the detection component, whether the suction cup is in abutment with the skylight or the ceiling is detected, so that the transplanting device can accurately operate to the component to be transported every time, the positioning accuracy of the transplanting device is greatly improved, and the detection information is fed back to the electric hoist to realize rapid stop and prevent the component to be transported from being damaged. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creating any creative labor.
[0021] Figure 1 The structural schematic diagram of the embodiment of the transplanting device provided by the present application;
[0022] Figure 2 The structural schematic diagram of another view of the embodiment of the transplanting device provided by the present application.
[0023] BRIEF DESCRIPTION OF DRAWINGS
[0024] 100, transplanting device; 1, body; 11, suction cup; 12, slide rail; 2, electric hoist; 3, detection component; 4, moving component; 41, driving motor; 42, first roller; 43, second roller; 5, anti-falling component; 51, anti-falling rod; 511, vertical rod; 512, horizontal rod; 52, connecting rod; 53, telescopic cylinder.
[0025] The realization, functional features and advantages of the utility model will be further described in combination with embodiments with reference to the drawings. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0027] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.
[0028] In addition, if the embodiments of the utility model involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. Therefore, the features with "first" and "second" can explicitly or implicitly include at least one feature. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0029] Please refer to Figure 1 and Figure 2The utility model provides a kind of transplanting device 100, including body 1, electric hoist 2 and detection component 3, the bottom of body 1 is formed with suction cup 11, suction cup 11 is used to adsorb the component to be transported, electric hoist 2 is connected with the top of body 1, electric hoist 2 is used to drive body 1 to rise or descend, detection component 3 is installed in the bottom of body 1, detection component 3 is used to detect whether there is the component to be transported at suction cup 11, detection component 3 is signal connected with electric hoist 2.Specifically, the fixed part of electric hoist 2 is installed on frame, the lifting part of electric hoist 2 is connected with body 1, then suction cup 11 is installed on the bottom of body 1, so the installation of transplanting device 100 is completed;When transplanting, the lifting part of electric hoist 2 drops, drives body 1 to descend and moves towards the component to be transported, wherein the component to be transported can be skylight or awning, when body 1 descends to skylight or awning, suction cup 11 adsorbs skylight or awning, then detection component 3 detects whether suction cup 11 is in contact with skylight or awning, if skylight or awning is detected to abut with suction cup 11, this indicates that suction cup 11 has descended in place, then information is transmitted to electric hoist 2, and electric hoist 2 stops descending, if skylight or awning is not detected to abut with suction cup 11, electric hoist 2 continues to move until skylight or awning abuts with suction cup 11;If the component to be transported is awning, after suction cup 11 is in place, the vacuum generator of suction cup 11 works to adsorb awning glass, adsorbs and then rises and rotates, then transplanting device 100 moves to the top of skylight construction trolley, and then descends and places awning glass on skylight construction trolley while releasing adsorption, then transplanting device 100 returns to original position, waits to grab next component to be transported;If the component to be transported is skylight, after suction cup 11 is in place, vacuum generator works to adsorb skylight, adsorbs and then rises, then transplanting device 100 moves to the top of skylight construction trolley, and then descends and places skylight on skylight construction trolley while releasing adsorption, then transplanting device 100 returns to original position, waits to grab next component to be transported;In the embodiment, by setting detection component 3, whether suction cup 11 abuts with skylight or awning is detected, so that transplanting device 100 can accurately operate to the component to be transported each time, the positioning accuracy of transplanting device 100 is greatly improved, and detection information is fed back to electric hoist 2, fast stop is realized, and the condition that the component to be transported is pressed and broken is prevented.
[0030] Please refer to Figure 1 And Figure 2In an embodiment, the transplanting device 100 further comprises two moving components 4, both of which are mounted on the body 1 and are used to roll on the tracks, and the moving directions of the two moving components 4 are perpendicular to each other. When transplanting, the lifting part of the electric hoist 2 is lowered, the driving body 1 is driven to move downwards towards the to-be-transported component, which can be a skylight or a canopy. When the body 1 is lowered to the skylight or the canopy, the suction cup 11 adsorbs the skylight or the canopy, and then the detection component 3 detects whether the suction cup 11 is in contact with the skylight or the canopy. If it is detected that the skylight or the canopy is in abutment with the suction cup 11, it indicates that the suction cup 11 has been lowered to the right position, and then information is transmitted to the electric hoist 2, which stops lowering. If the skylight or the canopy is not detected to be in abutment with the suction cup 11, the electric hoist 2 continues to move until the skylight or the canopy is in abutment with the suction cup 11. If the to-be-transported component is a canopy, after the suction cup 11 is in place, the vacuum generator of the suction cup 11 works to adsorb the canopy glass. After adsorption, it is lifted and rotated, and then the two moving components 4 are started, which drive the body 1 to move in the X direction and the Y direction until the transplanting device 100 moves above the skylight construction trolley, and then it is lowered to place the canopy glass on the construction trolley while releasing the adsorption, and then the transplanting device 100 returns to the original position to wait for grabbing the next to-be-transported component. If the to-be-transported component is a skylight, after the suction cup 11 is in place, the vacuum generator works to adsorb the skylight. After adsorption, it is lifted, and then the two moving components 4 are started, which drive the body 1 to move in the X direction and the Y direction until the transplanting device 100 moves above the skylight construction trolley, and then it is lowered to place the skylight on the construction trolley while releasing the adsorption, and then the transplanting device 100 returns to the original position to wait for grabbing the next to-be-transported component. In this embodiment, the body 1 can have a larger moving range, so that the transplanting device 100 can move the skylight or the canopy to various positions.
[0031] Please refer to Figure 1In an embodiment, the moving component 4 comprises a driving motor 41 and a first roller 42, the cylinder of the driving motor 41 is mounted on the body 1, the output shaft of the driving motor 41 is in transmission connection with the first roller 42, and the first roller 42 is used to be in rolling connection with the track. When the moving component 4 is running, the driving motor 41 is started, the output shaft of the driving motor 41 rotates, and since the output shaft of the driving motor 41 is in transmission connection with the first roller 42, the first roller 42 will rotate, and the first roller 42 will move along the extension direction of the track on the track, thereby driving the body 1 to move along the track, so as to realize the movement of the body 1 along the X direction and the Y direction; in this embodiment, the first roller 42 is directly driven by the driving motor 41, which can realize the precise control of the moving speed and position of the transplanting device 100; this structure allows the transplanting device 100 to start or stop quickly, which improves the efficiency of the whole operation process and helps to accurately position the parts to be transported in a compact space. Directly driving the roller with the driving motor 41 reduces the intermediate transmission link, simplifies the mechanical structure, reduces the maintenance cost, and may reduce the error caused by mechanical wear and tear. Precise control and fast response can help to avoid accidental collision or other potential safety problems.
[0032] Please refer to Figure 1 In an embodiment, the moving component 4 further comprises a second roller 43, the second roller 43 is rotatably mounted on the body 1, the second roller 43 is used to be in rolling connection with the track, and the rotating direction of the second roller 43 is the same as that of the first roller 42. When the moving component 4 is running, the driving motor 41 is started, the output shaft of the driving motor 41 rotates, and since the output shaft of the driving motor 41 is in transmission connection with the first roller 42, the first roller 42 will rotate, and the first roller 42 will move along the extension direction of the track on the track, thereby driving the body 1 to move along the track, so as to realize the movement of the body 1 along the X direction and the Y direction, and in the moving process, the second roller 43 will also roll along the length direction of the track. In this embodiment, the second roller 43 is added, which can provide an additional support point and help to improve the overall stability and balance of the transplanting device 100 when moving on the track. The second roller 43 can also share the weight of the equipment and its load, which can effectively reduce the pressure on the first roller 42, reduce the wear speed, and prolong the service life of the roller and the track. The presence of the second roller 43 helps to better maintain the movement of the transplanting device 100 along the predetermined path of the track, reduces the risk of deviation or sliding, and improves the overall guiding accuracy and smoothness of operation.
[0033] Please refer to Figure 1In an embodiment, the number of second rollers 43 is multiple, and the multiple second rollers 43 are arranged along the moving direction of the moving component 4. By increasing the number of second rollers 43 and arranging them along the moving direction, the stability and balance of the transplanting device 100 when moving on the track can be further improved. This helps to reduce the shaking and vibration of the transplanting device 100 during operation, especially at high speed or under heavy load. Multiple second rollers 43 can more evenly distribute the weight of the equipment and its load, which can effectively reduce the pressure on individual rollers and slow down the wear rate, thereby prolonging the service life of the rollers and the track. More second roller 43 contact points mean better guide rail following performance, which can more accurately maintain the movement of the transplanting device 100 along the predetermined path, reduce the possibility of deviation, and ensure higher positioning accuracy.
[0034] Referring to Figure 1 and Figure 2 In an embodiment, the number of suction cups 11 is multiple, and the multiple suction cups 11 are arranged in a rectangular manner. By using multiple suction cups 11 and arranging them in a rectangular manner, the suction force can be more evenly distributed, ensuring that the components to be transported are more stable during handling and reducing the risk of tilting or sliding due to uneven single-point suction. The combined action of multiple suction cups 11 can increase the total suction force, allowing the transplanting device 100 to safely handle heavier or larger components, expanding the application range and applicable objects of the equipment. Rectangular arrangement helps to more accurately control the position of the components to be transported, especially during placement, which can ensure that the components are accurately placed at the designated location, which is particularly important for tasks that require high precision. Different components to be transported may have different shapes and sizes, and the layout of multiple suction cups 11 provides greater flexibility, allowing the working state of the suction cups 11 to be adjusted according to actual needs, and some suction cups 11 can be selectively enabled to adapt to objects of different shapes and sizes. If one of the suction cups 11 malfunctions or fails to properly suction, other suction cups 11 can still provide sufficient support, avoiding the situation where the entire handling process fails due to a single point of failure, increasing the reliability and fault tolerance of the transplanting device 100.
[0035] In an embodiment, the transplanting device 100 further comprises a distance measuring instrument, which is installed on the body 1 and is used to detect the distance between the device and the component to be transported, and is in signal connection with the electric hoist 2. The distance measuring instrument can accurately measure the distance between the transplanting device 100 and the component to be transported, ensuring that the transplanting device 100 can accurately move to the target position for adsorption operation, thereby improving the overall positioning accuracy. By monitoring the distance to the component to be transported in real time, collisions or crushing accidents caused by incorrect distance judgment can be avoided, protecting the safety of the component to be transported and the device itself. Through the distance measuring instrument, the transplanting device 100 can automatically adjust its descending speed and stopping point according to the actual distance, without the need for manual intervention to complete the precise operation, simplifying the operation process and improving the work efficiency.
[0036] In an embodiment, the transplanting device 100 further comprises an audible and visual alarm, which is used to issue an alarm when the device is running. When the transplanting device 100 is running, the audible and visual alarm will start in real time, issuing a sound alarm and a light alarm to remind the surrounding personnel and prevent personal injury.
[0037] Please refer to Figure 1 and Figure 2 In an embodiment, the transplanting device 100 further comprises two anti-falling components 5, which are respectively arranged on both sides of the body 1. The anti-falling component 5 comprises an anti-falling rod 51, a connecting rod 52 and a telescopic cylinder 53. The cylinder body of the telescopic cylinder 53 is installed on the body 1, and a sliding rail 12 is formed on the body 1. The connecting rod 52 is slidingly installed on the sliding rail 12. The extension shaft of the telescopic cylinder 53 is connected with the connecting rod 52. The anti-falling rod 51 comprises a vertical rod 511 and a horizontal rod 512, which are connected perpendicularly with each other. The vertical rod 511 is connected with the connecting rod 52, and the top of the horizontal rod 512 is used to abut against the component to be transported. When the component to be transported needs to be transplanted, the extension shafts of the two telescopic cylinders 53 are extended to push the connecting rod 52 to move outward, so that the distance between the anti-falling rods 51 arranged on both sides of the body 1 is the farthest. In this way, the body 1 can be lowered to adsorb the component to be transported, and the two anti-falling rods 51 will not interfere with the component to be transported. After the component to be transported is adsorbed, the body 1 is raised, and then the extension shafts of the two telescopic cylinders 53 are retracted to drive the connecting rod 52 to retract. In this way, the two anti-falling rods 51 are driven to approach each other until the horizontal rods 512 of the two anti-falling rods 51 are located below the component to be transported. In this way, if the component to be transported falls, it will also fall on the horizontal rods 512 of the anti-falling rods 51, preventing the component to be transported from falling to the ground and causing damage.
[0038] Please refer to Figure 1In an embodiment, the number of the fall arrest rods 51 is two, and the two fall arrest rods 51 are arranged at intervals. By arranging two interval fall arrest rods 51, a wider support area can be provided below the component to be transported, so that even if one fall arrest rod 51 fails to support correctly or fails, the other can still play a protective role to prevent the component to be transported from falling directly to the ground and causing damage. The two interval fall arrest rods 51 can more evenly disperse the possible falling load, reduce the pressure borne by a single fall arrest rod 51, thereby reducing the risk of structural failure caused by local overload, and improving the stability of the entire system.
[0039] The above is only an exemplary embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation made by using the contents of the present application specification and drawings, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.
Claims
1. A transplanting device, characterized in that The utility model relates to a kind of transplanting device, including: A body, the bottom of the body is formed with suction cup, the suction cup is used to adsorb the component to be transported; Electric hoist, the top of the body is connected with the electric hoist, the electric hoist is used to drive the body to rise or descend; Detection component, the bottom of the body is installed, the detection component is used to detect whether the suction cup exists the component to be transported, and the detection component is signal connected with the electric hoist.
2. The transplant apparatus of claim 1, wherein The transplanting device further includes two moving components, both of which are installed on the body, both of which are used to roll on the track, and the moving direction of both of which is perpendicular to each other.
3. The transplant apparatus of claim 2, wherein The moving component includes a drive motor and a first roller, the cylinder of the drive motor is installed on the body, the output shaft of the drive motor is drivingly connected with the first roller, and the first roller is used to be rolling connected with the track.
4. The transplant apparatus of claim 3, wherein The moving component further includes a second roller, which is rotatably installed on the body, and is used to be rolling connected with the track, and the rotating direction of the second roller is the same as that of the first roller.
5. The transplant apparatus of claim 4, wherein The number of the second roller is multiple, and multiple second rollers are arranged at intervals along the moving direction of the moving component.
6. The transplant apparatus of any one of claims 1 to 5, wherein, The number of the suction cup is multiple, and multiple suction cups are arranged in a rectangular shape.
7. The transplant apparatus of claim 5, wherein The transplanting device further includes a range finder, which is installed on the body and is used to detect the distance between the range finder and the component to be transported, and the range finder is signal connected with the electric hoist.
8. The transplant apparatus of claim 7, wherein The transplanting device further includes an audible and visual alarm, which is used to issue an alarm when the transplanting device is running.
9. The transplant apparatus of claim 6, wherein, The transplanting device further includes two anti-falling components, both of which are arranged on both sides of the body, and each of which includes an anti-falling rod, a connecting rod and a telescopic cylinder, the cylinder of the telescopic cylinder is installed on the body, a slide rail is formed on the body, the connecting rod is slidingly installed on the slide rail, the extension shaft of the telescopic cylinder is connected with the connecting rod, the anti-falling rod includes a vertical rod and a horizontal rod, the vertical rod and the horizontal rod are connected perpendicularly, the vertical rod is connected with the connecting rod, and the top of the horizontal rod is used to abut against the component to be transported.
10. The transplant apparatus of claim 9, wherein, The number of the anti-falling rod is two, and two anti-falling rods are arranged at intervals.