Automatic unpacking and feeding mechanism for granular raw material bin
By designing an automatic unpacking and feeding mechanism that includes a hopper, rollers, support plates, conveying mechanism, unpacking mechanism, and bag retrieval mechanism, the problem of continuous operation of existing unpacking machines has been solved, realizing continuous unpacking and automated processing of ton bags and improving unpacking efficiency.
Patent Information
- Application Number
- CN202520255502.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing unpacking machines struggle to achieve continuous operation when unpacking granular raw materials, resulting in low unpacking efficiency and a long time-consuming gripping and releasing process for the robotic arm.
An automatic bag-unpacking and feeding mechanism was designed, which includes a hopper, a roller, a support plate, a conveying mechanism, a bag-unpacking mechanism, and a bag-retrieving mechanism. The continuous feeding of ton bags is achieved by a robotic arm in conjunction with the conveying mechanism. The ton bags are cut in half inside the roller by a saw blade. Automatic bag unpacking and bag retrieval are achieved by reciprocating movement and rotation driven by a motor, thus completing a fully automated operation.
It enables continuous unpacking of ton bags, saving time and improving unpacking efficiency. Furthermore, it reduces human intervention through automation, achieving a fully automated unpacking process.
Smart Images

Figure CN223813125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of unpacking equipment technology, specifically an automatic unpacking and feeding mechanism for granular raw material silos. Background Technology
[0002] Granular raw material silos are devices used for storing and processing granular materials. They are widely used in various industries such as chemical, plastics, and food processing. In the process of storing granular raw materials, the packaging bags containing the granules must first be opened and then put into the raw material silo. In order to improve the feeding efficiency of granular raw materials, ton bag unpacking machines are usually installed in the raw material silo to automatically open the packaging bags.
[0003] Currently available unpacking machines typically use robotic arms to grab ton bags containing granules, and then unpack them. While this automatically opens the bags and improves the feeding efficiency of granular raw materials, the unpacking machine can only unpack one bag of granules at a time, making continuous unpacking difficult. Although it does improve feeding efficiency compared to manual unpacking, the time consumed in the process of the robotic arm grabbing the ton bag, waiting for the granules to be released, and releasing the ton bag is relatively long. Therefore, overall, the unpacking efficiency of existing unpacking machines remains low. Utility Model Content
[0004] The purpose of this invention is to provide an automatic unpacking and feeding mechanism for granular raw material silos, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automatic unpacking and feeding mechanism for a granular raw material silo includes:
[0007] The hopper is installed and fixed on the conveying equipment;
[0008] A roller, which rotates through the two opposite sides of the hopper, has a mesh structure.
[0009] A support plate is installed through the inside of the roller. Multiple support rods are fixedly connected at equal intervals on both sides of one end of the top surface of the support plate. A connecting rod is slidably sleeved inside the support rod. The support plate has a mesh structure.
[0010] A conveying mechanism, located between the two ends of a support plate, is capable of conveying ton bags. The conveyor belt of the conveying mechanism has a mesh structure.
[0011] The unpacking mechanism is arranged inside the roller and above the supporting plate, can automatically unpack the ton bag, and comprises an extension plate fixedly connected with a plurality of connecting rods, one end of the extension plate is fixedly connected with a saw blade;
[0012] The bag fishing mechanism is arranged on the bottom surface of the supporting plate, is used for fishing up the unpacked ton bag from the roller and conveying to the outside of the roller.
[0013] Further, one side of the hopper is fixedly connected with two symmetrical fixed plates, the opposite side of the two fixed plates is rotatably connected with a connecting shaft, the connecting shafts are fixedly connected with a reciprocating screw rod between them, the outer wall of the reciprocating screw rod is threaded with a connecting block fixedly connected with the extension plate, and the side of one of the fixed plates is fixedly connected with a motor two.
[0014] Further, the baffle is fixedly connected between the two sides of the end of the top surface of the supporting plate close to the saw blade.
[0015] Further, the two ends of the two sides of the supporting plate away from each other are fixedly connected with the connecting plates fixedly connected with the hopper.
[0016] Further, the two ends of the roller are fixedly connected with the retaining rings, a plurality of fixed rods are fixedly connected between the retaining rings in a ring shape and at equal angles, the bottom surface of the supporting plate is provided with a sliding groove, the two ends of the sliding groove are fixedly connected with a sliding rod in the inside, the bag fishing mechanism comprises two symmetrical sliding blocks respectively threaded with the sliding rods at corresponding positions and sliding, the two sliding blocks are fixedly connected with a moving plate, and the bottom surface of the moving plate is fixedly connected with a plurality of inserting plates at equal intervals.
[0017] Further, the two sides of the two ends of the bottom surface of the supporting plate are fixedly connected with fixed blocks, the two fixed blocks at opposite positions are rotatably connected with a round roller, the outer wall of the round roller is wound with a pull rope fixedly connected with the moving plate, the sides of the two fixed blocks on the same side of the supporting plate are fixedly connected with a motor three, and the output end of the motor three is threaded through the fixed block at the corresponding position and is fixedly connected with the round roller at the corresponding position.
[0018] Further, the outer wall of the end of the roller away from the saw blade is fixedly connected with a gear ring, the side of the hopper is fixedly connected with a type frame, the side of the type frame is fixedly connected with a motor one, and the output end of the motor one is threaded through the type frame and is fixedly connected with a gear meshing with the gear ring.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] 1、Through the cooperation of the external mechanical arm and the conveying mechanism, continuous ton bag feeding can be realized, and then through the reciprocating movement of the saw blade, continuous ton bag unpacking processing can be realized, time can be saved and unpacking efficiency can be improved;
[0021] 2、Through the intermittent reverse rotation of the two motors, one of the pull ropes is wound and the other is released, so that the moving plate reciprocates on the bottom surface of the supporting plate, the reciprocating moving plate drives the plurality of inserting plates to move, and the plurality of moving inserting plates can move the cut ton bag on the fixed rod out of the inside of the roller, so that the cut ton bag is automatically moved out of the roller, manual cleaning of the cut ton bag in the roller is not needed, and complete automation is realized.
[0022] 3、Through the driving of the motor one, the gear can drive the gear ring to rotate, the rotating gear ring can drive the roller to rotate in the hopper, and the rotating roller can drive the cut ton bag to roll in the inside, so that the residual particles in the cut ton bag are thrown out. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the overall structure schematic view of the utility model;
[0024] Figure 2 It is the cross-sectional view of the hopper and the roller in the utility model;
[0025] Figure 3 It is the position schematic view of the unpacking mechanism and the bag fishing mechanism in the utility model;
[0026] Figure 4 It is the schematic view of the hopper and the roller in the utility model;
[0027] Figure 5 It is the top surface schematic view of the supporting plate in the utility model;
[0028] Figure 6 It is the bottom surface schematic view of the supporting plate in the utility model;
[0029] Figure 7 It is the structure schematic view of the unpacking mechanism in the utility model;
[0030] Figure 8 It is the structure schematic view of the bag fishing mechanism in the utility model.
[0031] In the figure: 1, hopper; 11, fixed plate; 12, motor one; 13, gear; 2, roller; 21, baffle ring; 22, fixed rod; 23, gear ring; 3, support plate; 31, support rod; 32, connecting rod; 33, baffle; 34, connecting plate; 35, chute; 36, fixed block; 4, conveying mechanism; 5, unpacking mechanism; 51, extension plate; 52, saw blade; 53, connecting shaft; 54, reciprocating screw rod; 55, connecting block; 56, motor two; 6, bag fishing mechanism; 61, sliding block; 62, moving plate; 63, plug-in plate; 64, round roller; 65, pull rope; 66, motor three. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] Please refer to Figures 1-8 In the embodiments of the present application, an automatic unpacking and feeding mechanism for a granular raw material bin includes a hopper 1, a roller 2, a support plate 3, a conveying mechanism 4, an unpacking mechanism 5, and a bag fishing mechanism 6. The hopper 1 is installed and fixed on a conveying device. The roller 2 penetrates and rotates between the two sides of the hopper 1 facing away from each other. The roller 2 is of a mesh structure. The support plate 3 is arranged inside the roller 2. The top surface of the support plate 3 is fixedly connected with a plurality of support rods 31 at both sides of one end at equal intervals. The inside of the support rod 31 is slidably connected with a connecting rod 32. The support plate 3 is of a mesh structure. The conveying mechanism 4 is arranged between both ends of the support plate 3 and can convey ton bags. The conveying belt of the conveying mechanism 4 is of a mesh structure. The unpacking mechanism 5 is arranged inside the roller 2 and above the support plate 3 and can automatically unpack ton bags. The unpacking mechanism 5 includes an extension plate 51 fixedly connected with a plurality of connecting rods 32. One end of the extension plate 51 is fixedly connected with a saw blade 52. The bag fishing mechanism 6 is arranged on the bottom surface of the support plate 3 and is used to fish up unpacked ton bags from the roller 2 and convey them to the outside of the roller 2.
[0034] Specifically, the mechanical arm is installed away from the saw blade 52, the ton bag is grabbed to the conveying mechanism 4 through the mechanical arm, the ton bag above the conveying mechanism 4 is moved to the inside of the roller 2 through the driving of the conveying mechanism 4, then the ton bag is cut off at the waist by the reciprocating saw blade 52 when the ton bag is in contact with the saw blade 52 through the rotation of the roller 2 and the reciprocating movement of the saw blade 52 in the inside of the roller 2, the particles in the cut ton bag are diffused and fall into the hopper 1 through the conveying mechanism 4, the support plate 3 and the roller 2, and the cut ton bag also falls into the roller 2 and can be rolled out through the rotation of the roller 2, then the cut ton bag is pushed out from the inside of the roller 2 through the driving of the bag grabbing mechanism 6, the device can realize continuous feeding of the ton bag through the cooperation of the external mechanical arm and the conveying mechanism 4, and then realizes continuous unpacking of the ton bag through the reciprocating movement of the saw blade 52, thereby saving time and improving the unpacking efficiency.
[0035] Embodiment one
[0036] As shown in Figure 3 and Figure 7 , in the embodiment, one side of the hopper 1 is fixedly connected with two symmetrical fixed plates 11, the opposite side of the two fixed plates 11 is rotatably connected with a connecting shaft 53, the two connecting shafts 53 are fixedly connected with a reciprocating screw rod 54, the outer wall of the reciprocating screw rod 54 is threaded with a connecting block 55 fixedly connected with the extension plate 51, one side of one of the fixed plates 11 is fixedly connected with a motor two 56, the output end of the motor two 56 penetrates the fixed plate 11 at the corresponding position and is fixedly connected with the connecting shaft 53 at the corresponding position, the top of the support plate 3 is fixedly connected with a baffle 33 between the two sides of one end close to the saw blade 52, and the two ends of the two sides away from each other of the support plate 3 are fixedly connected with a connecting plate 34 fixedly connected with the hopper 1.
[0037] In the embodiment, the reciprocating screw rod 54 drives the extension plate 51 and the saw blade 52 to reciprocate in the inside of the roller 2 through the driving of the motor two 56, the ton bag is cut off at the waist by the reciprocating saw blade 52 when the ton bag is conveyed to be in contact with the saw blade 52 through the conveying mechanism 4, so that the particles in the ton bag are scattered and fall into the hopper 1, thereby realizing the automatic unpacking function.
[0038] Embodiment two
[0039] As shown in Figure 3 and Figure 8As shown, in this embodiment, retaining rings 21 are fixedly connected to both ends of the roller 2, and multiple fixed rods 22 are fixedly connected at equal angles between the two retaining rings 21. The bottom surface of the support plate 3 is provided with a sliding groove 35, and a sliding rod is fixedly connected between the two ends inside the sliding groove 35. The bag-collecting mechanism 6 includes two symmetrical sliders 61 that slide through the sliding rods at corresponding positions. A moving plate 62 is fixedly connected between the two sliders 61. Multiple insert plates 63 are fixedly connected at equal intervals on the bottom surface of the moving plate 62. Fixed blocks 36 are fixedly connected to both sides of the bottom surface of the support plate 3. A circular roller 64 is rotatably connected between the two fixed blocks 36 at opposite positions. A pull rope 65 fixedly connected to the moving plate 62 is wound around the outer wall of the circular roller 64. A motor 66 is fixedly connected to the side of the two fixed blocks 36 on the same side of the support plate 3. The output end of the motor 66 passes through the fixed block 36 at the corresponding position and is fixedly connected to the circular roller 64 at the corresponding position.
[0040] In this embodiment, after the ton bag is cut in half, the cut ton bag remains on the conveying mechanism 4. As the conveying mechanism 4 moves the cut ton bag, it falls onto the fixed rod 22 in the roller 2 under the action of the baffle 33 (according to...). Figure 5 As can be seen, the baffle 33 is set at an angle. Through the intermittent reverse drive of the two motors 66, one of the pull ropes 65 can be wound up while the other pull rope 65 is released, so that the moving plate 62 moves back and forth on the bottom surface of the support plate 3. The reciprocating moving plate 62 drives multiple insert plates 63 to move. The multiple moving insert plates 63 can remove the cut ton bags on the fixed rod 22 from the inside of the drum 2 (the multiple insert plates 63 are similar to the function of a rake), thereby realizing the automatic removal of the cut ton bags from the inside of the drum 2 without the need for manual cleaning of the cut ton bags inside the drum 2, achieving full automation.
[0041] Example 3
[0042] like Figure 4 As shown, in this embodiment, a toothed ring 23 is fixedly connected to the outer wall of the end of the roller 2 away from the saw blade 52, a U-shaped frame is fixedly connected to the side of the hopper 1, a motor 12 is fixedly connected to the side of the U-shaped frame, and the output end of the motor 12 passes through the U-shaped frame and is fixedly connected to a gear 13 that meshes with the toothed ring 23.
[0043] In this embodiment, the gear 13 can be driven by the motor 12 to rotate the gear ring 23. The rotating gear ring 23 can make the drum 2 rotate in the hopper 1. The rotating drum 2 can make the cut ton bag roll inside it so as to throw out the particles remaining in the cut ton bag.
[0044] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0045] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single preferred embodiment, it being understood that this single preferred embodiment can exhibit not every aspect or feature of the present specification. The specification can also be described in terms of a generic statement that the disclosure can include one, some, or all of a list of features. It is further understood that the specification is to be considered as a whole and not with reference to a single feature or design element alone.
Claims
1. An automatic unpacking and feeding mechanism for a granular raw material silo, characterized in that, The utility model relates to a kind of bagging machine, including: Hopper (1) is fixedly installed on conveying equipment; Roller (2) is rotated between the two sides of hopper (1) away from each other, and roller (2) is mesh structure; Supporting plate (3) is arranged in the inside of roller (2), and the top surface of supporting plate (3) is fixedly connected with multiple supporting rods (31) at both sides of one end, and the inside of supporting rod (31) is slidably connected with connecting rod (32), and supporting plate (3) is mesh structure; Conveying mechanism (4) is arranged between both ends of supporting plate (3), and can convey ton bag, and the conveying belt of conveying mechanism (4) is mesh structure; Unpacking mechanism (5) is arranged in the inside of roller (2) and above supporting plate (3), and unpacking mechanism (5) includes extension plate (51) fixedly connected with multiple connecting rods (32), and one end of extension plate (51) is fixedly connected with saw blade (52); Bagging mechanism (6) is arranged on the bottom surface of supporting plate (3).
2. The automatic unpacking and feeding mechanism for a granular raw material bin according to claim 1, characterized in that, One side of hopper (1) is fixedly connected with two symmetrical fixed plates (11), and the opposite side of two fixed plates (11) is rotatably connected with connecting shaft (53), and two connecting shafts (53) are fixedly connected with reciprocating screw rod (54), and the outer wall of reciprocating screw rod (54) is rotatably connected with connecting block (55) fixedly connected with extension plate (51), and the side of one of fixed plates (11) is fixedly connected with motor two (56), and the output end of motor two (56) penetrates the fixed plate (11) of corresponding position and is fixedly connected with connecting shaft (53) of corresponding position.
3. The automatic unpacking and feeding mechanism for a granular raw material bin according to claim 2, characterized in that, The two sides of one end of the top surface of supporting plate (3) close to saw blade (52) are fixedly connected with baffle (33).
4. The automatic unpacking and feeding mechanism for a granular raw material bin according to claim 3, characterized in that, The two ends of the two sides of supporting plate (3) away from each other are fixedly connected with connecting plate (34) fixedly connected with hopper (1).
5. The automatic unpacking and feeding mechanism for a granular raw material bin according to claim 4, characterized in that, The two ends of roller (2) are fixedly connected with retainer ring (21), and multiple fixed rods (22) are fixedly connected between two retainer rings (21) annularly and equiangularly, and the bottom surface of supporting plate (3) is provided with sliding groove (35), and the two ends of the inside of sliding groove (35) are fixedly connected with slide bar, and bagging mechanism (6) includes two symmetrical slide blocks (61) rotatably connected with corresponding slide bar, and two slide blocks (61) are fixedly connected with moving plate (62), and the bottom surface of moving plate (62) is fixedly connected with multiple plug-in plates (63) equidistantly.
6. The automatic unpacking and feeding mechanism for a granular raw material bin according to claim 5, characterized in that, The two sides of both ends of the bottom surface of supporting plate (3) are fixedly connected with fixed block (36), and two fixed blocks (36) rotatably connected between opposite positions have round roller (64), and the outer wall of round roller (64) is fixedly connected with pull rope (65) fixedly connected with moving plate (62), and the side of two fixed blocks (36) located on the same side of supporting plate (3) is fixedly connected with motor three (66), and the output end of motor three (66) penetrates the fixed block (36) of corresponding position and is fixedly connected with round roller (64) of corresponding position.
7. The automatic unpacking and feeding mechanism for a granular raw material bin according to claim 6, characterized in that, The outer wall of one end of the drum (2) away from the saw blade (52) is fixedly connected with a gear ring (23), the side of the hopper (1) is fixedly connected with a U-shaped frame, the side of the U-shaped frame is fixedly connected with a motor one (12), the output end of the motor one (12) penetrates through the U-shaped frame and is fixedly connected with a gear (13) engaged with the gear ring (23).