Front-end carding device of reeding machine
By designing a combing and cleaning mechanism at the front end of the reed threading machine, the problem of cleaning lint and dust from the warp surface is solved, friction is reduced, and fabric quality is improved.
Patent Information
- Application Number
- CN202520135628.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-21
AI Technical Summary
The existing front-end combing device of the reed threading machine cannot effectively clean the lint and dust on the surface of the warp yarns, resulting in a decline in fabric quality. In addition, the friction between the separator plate and the warp yarns is large, which can easily damage the warp yarns.
A front-end combing device for a reed threading machine is designed, comprising a combing mechanism and a cleaning mechanism. The combing mechanism reduces friction through a limiting seat and rollers, while the cleaning mechanism removes debris through a fine brush and a dust collection system, and collects dust from the filter screen using a scraper.
It achieves the cleaning of the warp yarn surface, reduces warp yarn wear, and improves fabric quality and production efficiency.
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Figure CN223813589U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a reed penetrating machine technical field, especially a reed penetrating machine front end carding device. BACKGROUND
[0002] Reed penetrating is a reaming process, and it is the last process in warp preparation engineering, the task of reaming is to ream the warp on the beam according to the requirements of the fabric to pass through the stop motion, the heald and the reed according to certain rules, so as to form a shed during weaving, introduce the weft yarn and weave the required fabric.
[0003] According to the search, a reed penetrating machine front end carding device with the authorized announcement No. CN214003653U includes a work plate, a sorting mechanism is arranged on the upper surface of the middle of the work plate, adjusting mechanisms are symmetrically arranged on the upper surfaces of the work plates on the two sides of the sorting mechanism, the adjusting mechanism includes a groove horizontally arranged on the upper surface of one end of the work plate, a plurality of partition plates are vertically and slidingly connected in the groove, a driving mechanism is rotatably connected with the work plate and arranged below the plurality of partition plates, and sliding blocks are connected to the two sides of the plurality of partition plates.
[0004] However, the above-mentioned reed penetrating machine front end carding device still has some deficiencies, such as the inconvenience in cleaning the fluff and dust on the surface of the warp, the disadvantage in cleaning the surface of the warp, the reduction in the quality of the fabric in the later period, and the friction between the partition plate and the warp, which can easily damage the warp, so that the reed penetrating machine front end carding device is proposed to solve the above-mentioned problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a reed penetrating machine front end carding device, which can brush off and suck away the fluff and dust on the surface of the warp, ensure the cleaning of the surface of the warp, improve the quality of the fabric in the later period, and reduce the friction between the warp and the limiting seat by arranging the roller one and the roller two on the limiting seat, so as to avoid the wear and tear of the warp and improve the quality of the fabric in the later period.
[0006] The above technical purpose of the utility model is realized by the following technical scheme: a reed penetrating machine front end carding device, including a base, the top of the base is fixedly connected with a carding frame, a carding mechanism for carding the front end warp of the reed penetrating machine is arranged on the carding frame, the top of the base is fixedly connected with a gantry, the gantry is located on the right side of the carding frame, the front side of the gantry is fixedly connected with a box body, and a cleaning mechanism for cleaning the surface of the warp is arranged between the gantry and the box body.
[0007] The utility model discloses a further setting for: the carding mechanism includes a plurality of limit seat and the fixed connection of the carding frame top cylinder, the bottom fixed connection of cylinder has the lifting plate, and a plurality of limit seat is fixedly connected on the bottom of lifting plate and the bottom inner wall of carding frame respectively, and the two limit seat of being located in the same side is up and down alignment setting, the recess is seted on the bottom inner wall of limit seat, and a plurality of cylinder no.
[0008] Through adopting above-mentioned technical scheme, the warp yarn is placed in the limit seat below through two hollow shafts, and then is sent into the reed machine, the cylinder is started, and the cylinder drives the lifting plate and the limit seat to move down, and then the warp yarn can be limited between the two limit seats, and the effect of the warp yarn carding is achieved, and through the setting of cylinder no. 1 and cylinder no. 2, the friction between the warp yarn and the limit seat can be reduced, the wear and tear of the warp yarn is avoided, and the quality of the later fabric is improved.
[0009] The utility model discloses a further setting for: the top fixed connection of lifting plate has two guide rods, and the top of carding frame is seted with two through -holes, and two guide rods are slidably sleeved in corresponding through -hole respectively, and the lifting plate is slidably sleeved in carding frame.
[0010] Through adopting above-mentioned technical scheme, the lifting plate can be guided, and the movement is more stable and smooth.
[0011] The utility model discloses a further setting for: the cleaning mechanism includes two hollow shafts of rotation connection in the front and rear side inner wall of portal frame and the dust cover of fixed connection in the one side of box, and the rear end fixed connection of two hollow shafts has the gear, and two gears are engaged, and the outside fixed sleeve of upper hollow shaft has the worm wheel, one side fixed connection of dust cover has the drive motor, the output shaft fixed connection of drive motor has the drive shaft, the outside of drive shaft is gradually fixed sleeve from left to right and has the fan blade and the worm, and the worm is engaged with the worm wheel, and the dust cover is fixed sleeve and has the filter screen, the outside fixed connection of hollow shaft has a plurality of fine brush that are used to clean warp yarn, the outside of hollow shaft is seted with a plurality of dust suction holes, and the dust suction hole and fine brush are alternately seted, and the dust suction hole and fine brush evenly distribute in the outside of hollow shaft.
[0012] Through the above technical scheme, before the warp combing, the rotation of the driving shaft and the worm is driven by the driving motor, the worm drives the rotation of the worm wheel and the hollow shaft above, the reverse rotation of the two hollow shafts is driven by the meshing transmission of the two gears, and then under the action of the fine brush installed on the hollow shaft, the lint, fluff, dust and other sundries on the warp can be brushed off, the rotation of the fan blade is driven by the driving shaft, and then under the rotation of the fan blade, the brushed sundries can be sucked into the hollow shaft and the box from the dust suction hole, enters the dust suction cover after the air inlet hole, and then is filtered and intercepted by the filter screen, and the sundries falls on the bottom of the dust suction cover.
[0013] The utility model discloses further provide that: the one side of box is equipped with two air inlets, the one side of dust cover is equipped with four air outlets.
[0014] Through the above technical scheme, it is beneficial to ventilation and convenient for the suction of sundries.
[0015] The utility model discloses further provide that: the bottom fixed connection of driving shaft has the scraper, the scraper swing butt joint at the one side of filter screen, the bottom inner wall of dust cover is fixedly connected with the deflector, the bottom fixed communication of dust suction cover has the dust exhaust pipe, the outside screw thread of dust exhaust pipe is equipped with the sealing cap.
[0016] Through the above technical scheme, the rotation of the driving shaft drives the rotation of the scraper, and the filter screen can be scraped by the rotating scraper, so that the dust attached to the filter screen is scraped off and falls into the dust exhaust pipe for collection and treatment.
[0017] The utility model discloses the beneficial effect is:
[0018] 1, the utility model discloses the warp is placed in the below limit seat through two hollow shafts and then is sent into the reed loom, starts the pneumatic cylinder, and the pneumatic cylinder drives the downward movement of the lifting plate and the limit seat, and then the warp can be limited between the upper and lower limit seat, and the effect of the warp combing is achieved, and the friction between the warp and the limit seat can be reduced by the setting of the roller one and the roller two, and the wear and tear of the warp is avoided, and the quality of the later fabric is improved.
[0019] 2, the utility model discloses before the warp combing, the rotation of the driving shaft and the worm is driven by the driving motor, the worm drives the rotation of the worm wheel and the hollow shaft above, the reverse rotation of the two hollow shafts is driven by the meshing transmission of the two gears, and then under the action of the fine brush installed on the hollow shaft, the lint, fluff, dust and other sundries on the warp can be brushed off, the rotation of the fan blade is driven by the driving shaft, and then under the rotation of the fan blade, the brushed sundries can be sucked into the hollow shaft and the box from the dust suction hole, enters the dust suction cover after the air inlet hole, and then is filtered and intercepted by the filter screen, and the sundries falls on the bottom of the dust suction cover.
[0020] 3、The rotation of the driving shaft drives the rotation of the scraper, and the filter screen can be scraped by the rotating scraper, so that the dust attached to the filter screen is scraped off and falls into the dust discharge pipe for collection and treatment. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present utility model, and all other embodiments obtained by those skilled in the art without creative labor based on the embodiments of the present utility model shall fall within the scope of protection of the present utility model.
[0022] Figure 1 It is a first perspective view of a front-end carding device of a reeding machine according to the present utility model;
[0023] Figure 2 It is a second perspective view of a front-end carding device of a reeding machine according to the present utility model;
[0024] Figure 3 It is a perspective view of a carding mechanism of a front-end carding device of a reeding machine according to the present utility model;
[0025] Figure 4 It is a sectional perspective view of a dust suction cover and a box body of a front-end carding device of a reeding machine according to the present utility model.
[0026] In the drawings, 1 is a base, 2 is a gantry, 3 is a carding frame, 4 is a cleaning mechanism, 5 is a carding mechanism, 6 is a box body, 401 is a hollow shaft, 402 is a dust suction hole, 403 is a fine brush, 404 is a gear, 405 is a worm wheel, 406 is a worm, 407 is a driving motor, 408 is a driving shaft, 409 is a filter screen, 410 is an air inlet hole, 411 is an air outlet hole, 412 is a dust suction cover, 413 is a fan blade, 414 is a scraper, 415 is a dust discharge pipe, 416 is a sealing cover, 417 is a flow guide plate, 51 is a guide rod, 52 is a lifting plate, 53 is a limiting seat, 54 is a groove, 55 is a roller one, 56 is an air cylinder, 57 is an inclined chute, and 58 is a roller two. DETAILED DESCRIPTION
[0027] The technical solutions of the present utility model will be described clearly and completely in combination with specific embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative labor shall fall within the scope of protection of the present utility model.
[0028] Referring to Figure 1- Figure 4 The utility model provides a reed loom front end carding device, including base 1, the top of base 1 is fixedly connected with carding frame 3, be provided with the carding mechanism 5 for using to the carding of reed loom front end warp yarn on carding frame 3, the top of base 1 is fixedly connected with gantry 2, and gantry 2 is located at the right side of carding frame 3, and the front side of gantry 2 is fixedly connected with box 6, and be provided with cleaning mechanism 4 for using to the cleaning of warp yarn surface between gantry 2 and box 6.
[0029] Specifically, referring to Figures 1-3 The carding mechanism 5 includes a plurality of limiting seats 53 and a cylinder 56 fixedly connected to the top of the carding frame 3. The bottom of the cylinder 56 is fixedly connected with a lifting plate 52. The plurality of limiting seats 53 are fixedly connected to the bottom of the lifting plate 52 and the inner wall of the bottom of the carding frame 3, respectively. The two limiting seats 53 located on the same side are arranged in an up-down alignment.
[0030] Specifically, referring to Figures 1-3 A groove 54 is formed on the inner wall of the bottom of the limiting seat 53. A plurality of rollers I 55 are rotatably connected to the inner walls on both sides of the groove 54. An inclined groove 57 is formed on the inner wall of the top of the limiting seat 53 and the inner wall of the bottom. A plurality of rollers II 58 are rotatably connected to the inner walls on both sides of the inclined groove 57.
[0031] Specifically, the top of the lifting plate 52 is fixedly connected with two guide rods 51. The top of the carding frame 3 is provided with two through holes. The two guide rods 51 are slidably sleeved in the corresponding through holes, respectively.
[0032] Specifically, the lifting plate 52 is slidably sleeved in the carding frame 3.
[0033] Specifically, referring to Figure 1 、 Figure 2 and Figure 4 The cleaning mechanism 4 includes two hollow shafts 401 rotatably connected to the inner walls on the front and rear sides of the gantry 2 and a dust suction hood 412 fixedly connected to one side of the box 6. The rear ends of the two hollow shafts 401 are fixedly connected with gears 404. The two gears 404 are engaged with each other. The outer side of the upper hollow shaft 401 is fixedly sleeved with a worm gear 405. One side of the dust suction hood 412 is fixedly connected with a driving motor 407. The output shaft of the driving motor 407 is fixedly connected with a driving shaft 408. The outer side of the driving shaft 408 is sequentially fixedly sleeved with a fan blade 413 and a worm 406 from left to right. The worm 406 is engaged with the worm gear 405. A filter screen 409 is fixedly sleeved in the dust suction hood 412. A plurality of fine brushes 403 for cleaning the warp yarn are fixedly connected to the outer side of the hollow shaft 401. A plurality of dust suction holes 402 are formed on the outer side of the hollow shaft 401.
[0034] Specifically, the dust suction holes 402 and the fine brushes 403 are arranged alternately, and the dust suction holes 402 and the fine brushes 403 are uniformly distributed on the outer side of the hollow shaft 401.
[0035] Specifically, two air inlet holes 410 are formed in one side of the box body 6, and four air outlet holes 411 are formed in one side of the dust suction cover 412.
[0036] Specifically, the bottom of the driving shaft 408 is fixedly connected with a scraper 414, and the scraper 414 movably abuts against one side of the filter screen 409.
[0037] Specifically, the bottom inner wall of the dust suction cover 412 is fixedly connected with a flow guide plate 417, the bottom of the dust suction cover 412 is fixedly connected with a dust discharge pipe 415, and the outer side of the dust discharge pipe 415 is threadedly sleeved with a sealing cover 416.
[0038] The utility model discloses, bar warp is passed through two hollow shafts 401 and is placed in the lower limit seat 53, then is sent into the reed machine, starts the air cylinder 56, and the air cylinder 56 drives the lowering of the lifting plate 52 and the limit seat 53, and then can limit the warp between the upper and lower limit seat 53, and then reach the effect that the warp is carded, and through the setting of the roller one 55 and the roller two 58, the friction between the warp and the limit seat 53 can be reduced, and the wear and tear of the warp is avoided, and the quality of the later fabric is improved.
[0039] Before the warp is carded, the driving motor 407 drives the rotation of the driving shaft 408 and the worm 406, the worm 406 drives the rotation of the worm gear 405 and the upper hollow shaft 401, and the two hollow shafts 401 are driven to rotate in opposite directions through the meshing transmission of the two gears 404, and then under the action of the fine brush 403 installed on the hollow shaft 401, the lint, fluff, dust and other impurities on the warp can be brushed off, the driving shaft 408 drives the rotation of the fan blade 413, and then under the rotation of the fan blade 413, the brushed-off impurities can be sucked into the hollow shaft 401 and the box body 6 from the dust suction hole 402, enter the dust suction cover 412 through the air inlet hole 410, and then be filtered and intercepted by the filter screen 409, and then the lint and dust on the surface of the warp can be brushed off and sucked away, so that the surface of the warp is clean, and the driving shaft 408 drives the rotation of the scraper 414, so that the filter screen 409 can be scraped to scrape off the dust attached to the filter screen 409 and drop into the dust discharge pipe 415 for collection and treatment.
Claims
1. A front-end combing device for a reed threading machine, characterized in that, Includes a base (1), a combing frame (3) is fixedly connected to the top of the base (1), a combing mechanism (5) for combing the warp yarns at the front end of the reed threading machine is provided on the combing frame (3), a gantry frame (2) is fixedly connected to the top of the base (1), the gantry frame (2) is located on the right side of the combing frame (3), a box (6) is fixedly connected to the front side of the gantry frame (2), and a cleaning mechanism (4) for cleaning the surface of the warp yarns is provided between the gantry frame (2) and the box (6).
2. The front-end combing device of a reed threading machine according to claim 1, characterized in that: The combing mechanism (5) includes several limiting seats (53) and a cylinder (56) fixedly connected to the top of the combing frame (3). A lifting plate (52) is fixedly connected to the bottom of the cylinder (56). Several limiting seats (53) are respectively fixedly connected to the bottom of the lifting plate (52) and the bottom inner wall of the combing frame (3). Two limiting seats (53) located on the same side are arranged vertically aligned.
3. The front-end combing device of a reed threading machine according to claim 2, characterized in that: The bottom inner wall of the limiting seat (53) is provided with a groove (54), and several rollers (55) are rotatably connected to the inner walls on both sides of the groove (54). Inclined grooves (57) are provided on both inner walls of the limiting seat (53), and several rollers (58) are rotatably connected to the top inner wall and the bottom inner wall of the inclined groove (57).
4. The front-end combing device of a reed threading machine according to claim 2, characterized in that: The top of the lifting plate (52) is fixedly connected to two guide rods (51), and the top of the combing frame (3) has two through holes, with the two guide rods (51) slidingly sleeved in the corresponding through holes.
5. The front-end combing device of a reed threading machine according to claim 2, characterized in that: The lifting plate (52) is slidably fitted inside the combing frame (3).
6. The front-end combing device of a reed threading machine according to claim 1, characterized in that: The cleaning mechanism (4) includes two hollow shafts (401) rotatably connected to the inner walls of the front and rear sides of the gantry frame (2) and a dust collection hood (412) fixedly connected to one side of the housing (6). Gears (404) are fixedly connected to the rear ends of both hollow shafts (401), and the two gears (404) mesh with each other. A worm gear (405) is fixedly sleeved on the outer side of the upper hollow shaft (401). A drive motor (407) is fixedly connected to one side of the dust collection hood (412). The drive motor (407)... A drive shaft (408) is fixedly connected to the output shaft. From left to right, a fan blade (413) and a worm gear (406) are fixedly sleeved on the outer side of the drive shaft (408). The worm gear (406) meshes with a worm wheel (405). A filter screen (409) is fixedly sleeved inside the dust collection hood (412). Several fine brushes (403) for cleaning the warp yarns are fixedly connected to the outer side of the hollow shaft (401). Several dust collection holes (402) are opened on the outer side of the hollow shaft (401).
7. The front-end combing device of a reed threading machine according to claim 6, characterized in that: The suction holes (402) and the fine brushes (403) are arranged alternately, and the suction holes (402) and the fine brushes (403) are evenly distributed on the outside of the hollow shaft (401).
8. The front-end combing device of a reed threading machine according to claim 6, characterized in that: The box (6) has two air inlets (410) on one side, and the dust hood (412) has four air outlets (411) on one side.
9. The front-end combing device of a reed threading machine according to claim 6, characterized in that: A scraper (414) is fixedly connected to the bottom of the drive shaft (408), and the scraper (414) moves against one side of the filter screen (409).
10. The front-end combing device of a reed threading machine according to claim 6, characterized in that: A guide plate (417) is fixedly connected to the bottom inner wall of the dust collection hood (412), and a dust discharge pipe (415) is fixedly connected to the bottom of the dust collection hood (412). A sealing cap (416) is threaded on the outer side of the dust discharge pipe (415).
Citation Information
Patent Citations
Front-end carding device of reeding machine
CN214003653U