Thread end sucking and shearing equipment for embroidery cloth

By combining a rotating drum and a suction shear assembly, the negative pressure fan and wire cutter body are used to cut and suck up the wire ends, solving the problem of difficult wire end collection in traditional devices and achieving efficient wire end collection and equipment integration.

CN223813619UActive Publication Date: 2026-01-20SHAOXING AIRAN TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520429667.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-20
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

In traditional embroidery thread end suction and cutting devices, thread ends can easily penetrate the small holes in the outer wall of the filter cylinder and enter the interior. Furthermore, the airflow generated by the fan blades is difficult to evenly cover the interior of the filter cylinder, making it difficult to suck up the thread ends.

Method used

Design a thread-cutting device for embroidery fabric, which combines a rotating drum and a suction-cutting assembly. The thread ends are cut by the thread-cutting blade inside the rotating drum, and a negative pressure environment is generated by a negative pressure fan, so that the cut thread ends are sucked into the negative pressure chamber and tube, realizing the integrated processing of thread cutting and collection.

Benefits of technology

It effectively solves the problem of difficult thread ends to be picked up, improves the efficiency of thread end collection, and integrates the conveying mechanism with the suction and shearing components, thereby improving the integration and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a thread end absorbing and shearing device for embroidery cloth, which comprises a device bottom plate, rotating wheels are arranged at four corners of the bottom of the device bottom plate, a first fixed plate body and a second fixed plate body are respectively arranged at the front end and the rear end of the top of the device bottom plate, and first motors are arranged at the top of one side and the bottom of the other side of the surface of the first fixed plate body; the rear end of the first motor penetrates through the first fixing plate body to be connected with a rotating cylinder, the rear end of the rotating cylinder is of an open structure, a plurality of holes are formed in the surface of the rotating cylinder, and a suction shearing assembly is arranged in the rotating cylinder. And meanwhile, the negative pressure fan is installed on the surface of the connecting pipeline, a negative pressure environment is generated, the cut thread residues can be directly sucked into the negative pressure cavity and the pipe body, and integrated treatment of thread cutting and thread residue collecting is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of embroidered fabric trimming, specifically a thread suction and trimming device for embroidered fabric. Background Technology

[0002] After the fabric is embroidered, due to differences in patterns and embroidery techniques, there will be connected threads of varying lengths and quantities. These threads are trimmed manually or by large traditional shearing machines. Shearing machines can easily pick up, cut, and collect the threads from the fabric, reducing labor intensity, improving work efficiency, and reducing environmental pollution.

[0003] According to the published patent 202321702182.8, a thread suction and cutting device for embroidery fabric, it includes a base plate, two vertical plates and four support rods fixedly mounted on the top of the base plate, and a winding roller rotatably connected between each pair of corresponding vertical plates via a rotating shaft. A first motor is fixedly mounted on the front of one of the vertical plates, and a top plate is fixedly mounted on one end of each of the four support rods. Two pressing components are mounted on the bottom end of the top plate. The beneficial effects of this utility model are: the telescopic ends of the four electric push rods extend and push the two supports to move, and the two supports drive the two filter cylinders to move through the four baffles. The two filter cylinders can push the embroidery fabric and realize the reversal of the embroidery fabric. Compared with the prior art, the embroidery fabric does not need to be attached to several guide rollers that are far apart from each other when feeding, which facilitates manual feeding.

[0004] However, in traditional embroidery thread-cutting devices, thread ends generated during embroidery can penetrate small holes in the outer wall of the filter cylinder and enter its interior. Once inside, these thread ends are cut by a specialized scraper. Subsequently, the fan blades within the device begin to rotate to generate suction. However, the filter cylinder is relatively long, and the fan blades are only installed at one end. The airflow generated by the fan blades is difficult to evenly cover all areas inside the filter cylinder, especially those far from the blades, making it difficult to extract the thread ends. Therefore, a new technical solution is needed to address this issue. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology, adapt to practical needs, and provide a thread-feature suction and cutting device for embroidery fabric. This solves the problem of traditional embroidery thread-feature suction and cutting devices where thread ends generated during the embroidery process pass through small holes in the outer wall of the filter cylinder and enter the internal space of the filter cylinder. Once these thread ends are inside, they are cut by a special scraper. Subsequently, the fan blades in the device begin to rotate to generate suction. However, the filter cylinder is relatively long, and the fan blades are only installed at one end of the filter cylinder. As a result, the airflow generated by the fan blades is difficult to evenly cover all areas inside the filter cylinder, especially those areas far from the fan blades, leading to the technical problem of thread ends being difficult to be sucked up.

[0006] In order to realize the purpose of the utility model, the technical scheme that the utility model adopts is: a thread suction and cutting device for embroidery cloth is designed, which comprises a device bottom plate, rotating wheels are installed at the bottom of the four corners of the device bottom plate, first and second fixed plate bodies are installed at the top of the device bottom plate and at the front and rear ends respectively, first motors are installed at the top of one side and the bottom of the other side of the surface of the first fixed plate body, a rotating cylinder is connected to the rear end of the first motor and penetrates through the first fixed plate body, the rear end of the rotating cylinder is of an open structure, a plurality of holes are formed in the surface of the rotating cylinder, and a suction and cutting assembly is arranged in the rotating cylinder.

[0007] Preferably, the suction and cutting assembly comprises a collecting box body, a connecting pipeline, a first pipe body, a second pipe body, a thread cutting knife body, a first gear, a second gear, a second motor, a negative pressure cavity and a negative pressure fan.

[0008] Preferably, the collecting box body is installed at the rear end of the second fixed plate body, and a filter screen body is installed at the rear end of the collecting box body.

[0009] Preferably, the first pipe body is located in the collecting box body, a connecting pipeline is communicated with the front end of the first pipe body, a negative pressure fan is communicated with the side surface of the connecting pipeline, and a separation net is arranged between the position where the negative pressure fan is communicated with the connecting pipeline.

[0010] Preferably, a rotating joint is rotatably communicated with the front end of the connecting pipeline and penetrates through the second fixed plate body, a second pipe body is fixedly communicated with the front end of the rotating joint, the second pipe body extends into the rotating cylinder, one end of the second pipe body in the rotating cylinder is of a sealed structure, and a plurality of thread cutting knife bodies are installed on the surface of the second pipe.

[0011] Preferably, a negative pressure cavity is formed in the thread cutting knife body, the negative pressure cavity bifurcates and extends to the cutting head of the thread cutting knife body, and the negative pressure cavity is communicated with the second pipe body.

[0012] Preferably, a first gear penetrates through the rotating joint and is fixedly connected to the penetration position of the rotating joint, a second gear is engaged with the bottom of the first gear, a second motor is connected to one end of the second gear, and the second motor is installed on the surface of the second fixed plate body.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1.The utility model discloses a combination of rotating cylinder and suction shearing assembly, in the process of handling embroidery cloth, when embroidery cloth moves on the surface of rotating cylinder, a plurality of thread shearing cutter bodies are arranged in the rotating cylinder to shear the thread end extending into the rotating cylinder, at the same time, in order to enhance the collection efficiency of the thread end, a negative pressure fan is installed on the surface of the connecting pipeline, the negative pressure fan can act on the negative pressure cavity in the pipe body and thread shearing cutter body to generate a negative pressure environment, after the thread shearing cutter body shears the thread end, the thread end can be directly sucked into the negative pressure cavity and pipe body, realizing the integrated processing of thread shearing and thread end collection, solving the technical problem that in the traditional embroidery cloth thread end suction shearing device, the thread end generated in the embroidery process can pass through the small hole on the outer wall of the filter screen cylinder and enter the internal space of the filter screen cylinder, once the thread end enters the interior, the thread end is cut by the special thread scraping cutter, then, the fan blade arranged in the device starts to rotate to generate suction, however, the length of the filter screen cylinder is relatively long, and the fan blade is only installed at one end of the filter screen cylinder, in this way, the wind power generated by the fan blade is difficult to evenly cover all positions inside the filter screen cylinder, especially those areas far away from the fan blade, leading to the difficulty in sucking the thread end.

[0015] 2.The utility model discloses a combination of rotating cylinder, hole and first motor, embroidery cloth can be put into from the top of one side rotating cylinder and taken out from the bottom of the other side rotating cylinder, not only can the rotating cylinder effectively suction and shear the thread end on both sides of the embroidery cloth, but also can directly realize the direct conveying of the embroidery cloth through the rotating movement of the rotating cylinder, without additionally setting a conveying roller or other special conveying mechanism, the conveying mechanism and the suction shearing assembly are integrated, improving the integration and efficiency of the equipment. ACCOUT OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic diagram of the utility model;

[0017] Figure 2 It is the suction shearing assembly structure schematic diagram of the utility model;

[0018] Figure 3 It is the negative pressure cavity structure schematic diagram of the utility model.

[0019] In the drawing: 1, device bottom plate;101, first fixed plate body;102, second fixed plate body;103, runner;2, first motor;201, rotating cylinder;202, hole;203, collection box body;204, filter screen body;205, connecting pipeline;206, negative pressure fan;207, first pipe body;208, rotary joint;209, first gear;210, second motor;211, second gear;212, second pipe body;213, thread shearing cutter body;214, negative pressure cavity. SPECIFIC IMPLEMENTATION

[0020] The utility model will be further explained in connection with the drawings and examples:

[0021] Embodiment 1: a thread suction and cutting device for embroidery cloth, see Figures 1 to 3 , comprising a device bottom plate 1, the bottom corners of the device bottom plate 1 are each provided with a rotating wheel 103, the top of the device bottom plate 1 is provided with a first fixed plate body 101 and a second fixed plate body 102 at the front and rear ends respectively, the surface of the first fixed plate body 101 is provided with a first motor 2 at the top of one side and the bottom of the other side, the rear end of the first motor 2 is connected with a rotating cylinder 201 through the first fixed plate body 101, the rear end of the rotating cylinder 201 is of an open structure, and a plurality of holes 202 are formed in the surface of the rotating cylinder 201, and the rotating cylinder 201 is internally provided with a suction and cutting assembly. First, the embroidery cloth is inserted from the top of the rotating cylinder 201 on one side, ensuring that one side of the embroidery cloth is in contact with the outer surface of the rotating cylinder 201, then the embroidery cloth is taken out from the bottom of the rotating cylinder 201 on the other side, so that the other side of the embroidery cloth is in contact with the outer surface of the other rotating cylinder 201, and a plurality of holes 202 are formed in the surface of the rotating cylinder 201, when the embroidery cloth is in contact with the rotating cylinder 201 and moves, the thread will pass through the holes 202 and enter the interior of the rotating cylinder 201, when it is necessary to move the embroidery cloth, the first motor 2 is turned on, the motor drives the rotating cylinder 201 to start rotating, since the embroidery cloth is in contact with the outer surface of the rotating cylinder 201, the rotation of the rotating cylinder 201 will drive the embroidery cloth to move together, realizing the conveying function, so that the conveying mechanism and the suction and cutting assembly are integrated, without the need to additionally set a conveying roller or other special conveying mechanism.

[0022] Specifically, see Figure 2, the suction and cutting assembly comprises a collecting box 203, a connecting pipe 205, a first pipe body 207, a second pipe body 212, a cutting blade body 213, a first gear 209, a second gear 211, a second motor 210, a negative pressure cavity 214 and a negative pressure fan 206. When the thread needs to be cut, the second motor 210 is first started, the second motor 210 drives the second gear 211 to rotate after being started, the second gear 211 is meshed with the first gear 209, so that the rotation of the second gear 211 drives the first gear 209 to rotate, the first gear 209 is connected with the rotary joint 208, so that the rotation of the first gear 209 drives the rotary joint 208 to rotate, the rotary joint 208 is connected with the second pipe body 212 and the cutting blade body 213, so that the rotation of the rotary joint 208 drives the second pipe body 212 and the cutting blade body 213 to rotate together, when the cutting blade body 213 rotates to contact the thread inserted into the rotary cylinder 201, the sharp edge of the blade can cut the thread, in the process of cutting the thread, the negative pressure fan 206 can be started at the same time, the negative pressure fan 206 (specific model is ZF-120 negative pressure fan 206), after the negative pressure fan 206 is started, the air in the connecting pipe 205 is extracted, so that the air pressure in the connecting pipe 205 is reduced, negative pressure is formed, because the first pipe body 207 and the second pipe body 212 are respectively connected with the connecting pipe 205 at both ends, the air is sucked into the negative pressure cavity 214 opening communicated with the second pipe body 212 to supplement the air extracted by the negative pressure fan 206, so that the negative pressure acts on the pipe body and the negative pressure cavity 214 in the cutting blade body 213, under the action of the negative pressure, the thread cut by the cutting blade body 213 is directly sucked into the negative pressure cavity 214 and the pipe body, the pipe body is connected with the collecting box 203, so that the thread sucked into the pipe body is finally discharged into the collecting box 203, realizing effective collection of the thread, solving the technical problems that in the traditional embroidery thread suction and cutting device, the thread generated in the embroidery process can pass through the small holes on the outer wall of the filter screen cylinder and enter the internal space of the filter screen cylinder, once the thread enters the internal space, the thread is cut by the special thread scraping knife, then the fan blades installed in the device start to rotate to generate suction, but the length of the filter screen cylinder is relatively long, and the fan blades are only installed at one end of the filter screen cylinder, so that the wind power generated by the fan blades is difficult to uniformly cover all positions inside the filter screen cylinder, especially the positions far away from the fan blades, resulting in the technical problem that the thread is difficult to be sucked.

[0023] Further, referring to Figure 1 The collecting box 203 is installed at the rear end of the second fixed plate body 102, and a filter screen body 204 is installed at the rear end of the collecting box 203.

[0024] It is worth noting that, referring to Figure 2The first pipe body 207 is located in the collecting box 203, and a connecting pipeline 205 is communicated with the front end of the first pipe body 207. A negative pressure fan 206 is communicated with the side of the connecting pipeline 205. A screen is arranged between the position where the negative pressure fan 206 is communicated with the connecting pipeline 205.

[0025] It is worth noting that, referring to Figure 2 The front end of the connecting pipeline 205 penetrates through the second fixed plate body 102 and is rotatably communicated with a rotary joint 208. The front end of the rotary joint 208 is fixedly communicated with a second pipe body 212. The second pipe body 212 extends into the rotary cylinder 201, and one end thereof located in the rotary cylinder 201 is in a sealed structure. A plurality of line shearing cutter bodies 213 are mounted on the surface of the second pipe body 212.

[0026] It is worth noting that, referring to Figure 3 A negative pressure cavity 214 is arranged in the line shearing cutter body 213. The negative pressure cavity 214 extends to the cutter head of the line shearing cutter body 213 in a bifurcated manner. The negative pressure cavity 214 is communicated with the second pipe body 212.

[0027] It is worth noting that, referring to Figure 2 The rotary joint 208 penetrates through a first gear 209. The first gear 209 is fixedly connected with the penetration position of the rotary joint 208. The bottom of the first gear 209 is engaged with a second gear 211. One end of the second gear 211 is connected with a second motor 210. The second motor 210 is mounted on the surface of the second fixed plate body 102.

[0028] In use, the embroidery cloth is first threaded into the top of the rotating cylinder 201 from one side, ensuring that one side of the embroidery cloth is in contact with the outer surface of the rotating cylinder 201, and then the embroidery cloth is threaded out of the bottom of the rotating cylinder 201 from the other side, so that the other side of the embroidery cloth is in contact with the outer surface of the other rotating cylinder 201. A plurality of holes 202 are provided on the surface of the rotating cylinder 201. When the embroidery cloth is in contact with the rotating cylinder 201 and moves, the thread will pass through the holes 202 into the interior of the rotating cylinder 201. When it is necessary to move the embroidery cloth, the first motor 2 is turned on, and the motor drives the rotating cylinder 201 to start rotating. Since the embroidery cloth is in contact with the outer surface of the rotating cylinder 201, the rotation of the rotating cylinder 201 will drive the embroidery cloth to move, achieving the conveying function. When it is necessary to perform the thread cutting operation, the second motor 210 is first turned on. After the second motor 210 is started, it will drive the second gear 211 connected thereto to rotate. The second gear 211 is in meshing engagement with the first gear 209, so the rotation of the second gear 211 will drive the first gear 209 to rotate. The first gear 209 is connected to the rotating joint 208, so the rotation of the first gear 209 will further drive the rotating joint 208 to rotate. The rotating joint 208 is connected to the second pipe body 212 and the thread cutting knife body 213, so the rotation of the rotating joint 208 will drive the second pipe body 212 and the thread cutting knife body 213 to rotate together. When the thread cutting knife body 213 rotates to contact the thread extending into the rotating cylinder 201, the sharp edge of the blade will cut the thread. In the process of cutting the thread, the negative pressure fan 206 can be turned on at the same time. The negative pressure fan 206 (specific model ZF-120) will extract the air in the connecting pipeline 205 after being started, thereby reducing the air pressure in the connecting pipeline 205 and forming negative pressure. Since the first pipe body 207 and the second pipe body 212 are respectively connected to the two ends of the connecting pipeline 205, air will be sucked into the negative pressure cavity 214 opening communicated with the second pipe body 212 to supplement the air extracted by the negative pressure fan 206. Thus, the negative pressure acts on the negative pressure cavity 214 in the pipe body and the thread cutting knife body 213. Under the action of the negative pressure, the thread cut by the thread cutting knife body 213 will be directly sucked into the negative pressure cavity 214 and the pipe body. The pipe body is connected to the collection box 203, so the sucked thread will eventually be discharged into the collection box 203, achieving effective collection of the thread.

[0029] In addition, the components designed in the utility model are all general standard components or components known to those skilled in the art. Their structures and principles can be known by technical personnel through technical manuals or through conventional experimental methods. Those skilled in the art can fully realize them without further description. The content protected by the utility model does not involve improvement of the internal structure and method.

[0030] The utility model discloses an embodiment discloses the better embodiment, but is not limited to this, and the ordinary skill of the art, the spirit of the utility model is appreciated to the above -mentioned embodiment, and different extension and change are made, but as long as not departing from the spirit of the utility model, all are in the protection range of the utility model.

Claims

1. A thread-feather suction and cutting device for embroidery fabric, comprising a device base plate (1), wherein each of the four corners of the bottom of the device base plate (1) is equipped with a rotating wheel (103), characterized in that, The device base plate (1) has a first fixed plate (101) and a second fixed plate (102) installed at the front and rear ends of the top. A first motor (2) is installed on the top of one side and the bottom of the other side of the surface of the first fixed plate (101). The rear end of the first motor (2) passes through the first fixed plate (101) and is connected to a rotating cylinder (201). The rear end of the rotating cylinder (201) is an open structure and has multiple holes (202) on its surface. A suction and shearing assembly is installed inside the rotating cylinder (201).

2. The thread-feature suction and cutting device for embroidery fabric as described in claim 1, characterized in that, The suction and shear assembly includes a collection box (203), a connecting pipe (205), a first pipe (207), a second pipe (212), a wire cutter body (213), a first gear (209), a second gear (211), a second motor (210), a negative pressure chamber (214), and a negative pressure fan (206).

3. The thread-feature suction and cutting device for embroidery fabric as described in claim 2, characterized in that, The collection box (203) is installed at the rear end of the second fixed plate (102), and a filter screen (204) is installed at the rear end of the collection box (203).

4. The thread-feature suction and cutting device for embroidery fabric as described in claim 2, characterized in that, The first pipe (207) is located inside the collection box (203), and its front end is connected to a connecting pipe (205). A negative pressure fan (206) is connected to the side of the connecting pipe (205), and a mesh is provided between the negative pressure fan (206) and the connecting pipe (205).

5. The thread-feature suction and cutting device for embroidery fabric as described in claim 2, characterized in that, The front end of the connecting pipe (205) passes through the second fixed plate (102) and is rotatably connected to a rotary joint (208). The front end of the rotary joint (208) is fixedly connected to a second pipe (212). The second pipe (212) extends into the rotating cylinder (201), and one end of it located inside the rotating cylinder (201) is a sealed structure. Multiple wire cutter bodies (213) are installed on the surface of the second pipe.

6. The thread-feature suction and cutting device for embroidery fabric as described in claim 2, characterized in that, The wire cutter body (213) has a negative pressure chamber (214) inside. The negative pressure chamber (214) extends to the cutting head of the wire cutter body (213) through a branch. The negative pressure chamber (214) is connected to the second tube body (212).

7. The thread-feature suction and cutting device for embroidery fabric as described in claim 5, characterized in that, The rotary joint (208) has a first gear (209) passing through its exterior, and the first gear (209) is fixedly connected to the rotary joint (208) at the through position. The bottom of the first gear (209) is meshed with a second gear (211), and one end of the second gear (211) is connected to a second motor (210). The second motor (210) is mounted on the surface of the second fixed plate (102).

Citation Information

Patent Citations

  • Thread end sucking and shearing equipment for embroidery cloth

    CN220394099U