Gantry type automatic lifting and draining device for production line

By using a gantry-type automatic lifting device and a lifting mechanism controlled by a hydraulic cylinder, the problem of poor flexibility in manual draining operations in existing production lines has been solved, realizing automated draining and improving production efficiency and capacity.

CN223814862UActive Publication Date: 2026-01-20SUZHOU KEYU MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520431985.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-20
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

In the existing production line, the product draining operation relies on manual hoisting, which is inflexible, affects production efficiency, and cannot achieve automated operation.

Method used

The device employs a gantry-type automatic lifting system, which uses a hydraulic cylinder to control the lifting mechanism, enabling automatic tilting and horizontal switching of the draining material frame. Combined with a hollow mesh structure and sliding wheel design, it achieves automated draining operation.

Benefits of technology

It has enabled automated dewatering operations, improved production efficiency, reduced manpower requirements, and ensured production flexibility and capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic lifting and draining device for a gantry type production line, which belongs to the field of draining devices and comprises four lifting mechanisms, an oil hydraulic cylinder and a draining material frame, each lifting mechanism comprises a mounting base, a fixed frame, a lifter and a side support, the mounting bases are mounted on the ground, the fixed frame is arranged on the mounting bases, the lifter is arranged on the side support, and the oil hydraulic cylinder is arranged on the side support. The lifters are arranged in the fixed racks, lifting plates are arranged below the lifters, and the side supports are arranged on the back sides of the fixed racks and connected with the fixed racks on the same sides; the oil hydraulic cylinder is arranged below the fixed rack, and the driving end of the oil hydraulic cylinder is upwards connected with the lifter to drive the lifter to ascend and descend; an opening is formed in the upper portion of the draining material frame, and supporting feet are arranged on the lower portion of the draining material frame and fall on the lifting plate. The device is high in stability, easy to operate and control, convenient to maintain and synchronous in automatic lifting and inclined draining, operation automation is achieved, manpower is saved, flexibility is guaranteed, and operation efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a draining device technical field, concretely relates to a gantry type production line automatic lifting, draining device. BACKGROUND

[0002] In the industrial production process, some products will contact a large amount of liquid in the production engineering, and a large number of product accumulation causes the accumulation of residual liquid, which affects subsequent processing, and in the existing production line, the electric lifting sling is mostly adopted, and the product is drained through manual operation, which has high flexibility, but the production capacity is limited, and the operator needs to be on duty, so that each process cannot be automatically completed, thereby affecting the production efficiency. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a gantry type production line automatic lifting, draining device to solve the above problems, which realizes inclined draining through the gantry type automatic lifting, is simple to operate, convenient to maintain, can realize automatic operation, and significantly improves the production efficiency.

[0004] Technical scheme: the utility model provides a gantry type production line automatic lifting, draining device, which comprises a lifting mechanism, an oil cylinder and a draining material frame, the lifting mechanism is symmetrically provided with four, comprises an installation base, a fixed rack, a lifter and a side support, the installation base is installed on the ground, the fixed rack is vertically arranged on the installation base, the lifter is arranged in the fixed rack, a lifting plate is arranged below the lifter, the side support is arranged on the back side of the fixed rack and is connected with the fixed rack in the same direction on the two sides of the connecting device, the oil cylinder is arranged below the fixed rack, the driving end of the oil cylinder is connected with the lifter upwards, drives the lifter to ascend and descend, the draining material frame is open at the top, and the draining material frame is provided with a supporting leg below, when the device works, the draining material frame is sent to the middle of the four lifting mechanisms, and the supporting leg falls on the lifting plate.

[0005] Further, the gantry type production line automatic lifting, draining device, the fixed rack is hollow in the middle of the two sides as a sliding space.

[0006] Further, the gantry type production line automatic lifting, draining device, the lifter is provided with a sliding wheel on the two sides, and the sliding wheel is slidably connected with the inside of the fixed rack in the sliding space.

[0007] Further, the gantry type production line automatic lifting, draining device, the sliding wheel comprises a transverse wheel and a longitudinal wheel, the transverse wheel is provided with two groups on the upper and lower sides of the lifter, each group has two transverse wheels arranged staggeredly, the longitudinal wheel is provided with two vertical wheels arranged in the middle of the lifter, and the direction of the longitudinal wheel is perpendicular to the transverse wheel.

[0008] Further, the automatic lifting and draining device of the gantry type production line has the following beneficial effects: the product is placed in the draining frame, the lifting mechanism is lifted and lowered through the oil cylinder, the oil cylinder is controlled in groups, the stability is high, the draining frame is repeatedly tilted on two sides, the water in the product in the draining frame is drained, the operation is simple, the maintenance is convenient, the functions of automatic lifting and synchronous tilting and draining are realized, the automation of operation is realized, the manpower is saved, the flexibility is ensured, the operation efficiency is effectively improved, and the production capacity is improved.

[0009] Further, the automatic lifting and draining device of the gantry type production line has the following beneficial effects: the product is placed in the draining frame, the lifting mechanism is lifted and lowered through the oil cylinder, the oil cylinder is controlled in groups, the stability is high, the draining frame is repeatedly tilted on two sides, the water in the product in the draining frame is drained, the operation is simple, the maintenance is convenient, the functions of automatic lifting and synchronous tilting and draining are realized, the automation of operation is realized, the manpower is saved, the flexibility is ensured, the operation efficiency is effectively improved, and the production capacity is improved.

[0010] Further, the automatic lifting and draining device of the gantry type production line has the following beneficial effects: the product is placed in the draining frame, the lifting mechanism is lifted and lowered through the oil cylinder, the oil cylinder is controlled in groups, the stability is high, the draining frame is repeatedly tilted on two sides, the water in the product in the draining frame is drained, the operation is simple, the maintenance is convenient, the functions of automatic lifting and synchronous tilting and draining are realized, the automation of operation is realized, the manpower is saved, the flexibility is ensured, the operation efficiency is effectively improved, and the production capacity is improved.

[0011] Further, the automatic lifting and draining device of the gantry type production line has the following beneficial effects: the product is placed in the draining frame, the lifting mechanism is lifted and lowered through the oil cylinder, the oil cylinder is controlled in groups, the stability is high, the draining frame is repeatedly tilted on two sides, the water in the product in the draining frame is drained, the operation is simple, the maintenance is convenient, the functions of automatic lifting and synchronous tilting and draining are realized, the automation of operation is realized, the manpower is saved, the flexibility is ensured, the operation efficiency is effectively improved, and the production capacity is improved.

[0012] Working principle: the oil cylinder pushes the lifting mechanism to rise and keep a high static state, the work personnel carries the draining frame to the middle of the draining device through the travelling crane and places the draining frame on the lifting plate, at this time, one side of the lifting mechanism is lowered, and the other side remains unchanged, the draining frame is tilted, the upper end is leaned against the side support, the draining frame is prevented from falling, at this time, the water in the product in the draining frame flows out, the state is static for 15-30 seconds, the lifting mechanism is returned to rise to the static height and keeps horizontal, the other side of the lifting mechanism starts to descend, the draining frame is tilted to the other side, the upper end is leaned against the side support, the water in the product in the draining frame flows out, the state is static for 15-30 seconds, and one cycle of work is completed, the above steps are repeated 2-3 times, the draining frame is returned to the ground horizontal height, the work personnel transports the draining frame to the drying box for drying, the lifting mechanism is reset to rise to the high static state, waits for the draining frame carried by the next vehicle, and repeats the tilting and draining operation after the draining frame is placed.

[0013] The technical scheme can realize the functions of automatic lifting and synchronous tilting and draining, realize the automation of operation, save manpower, ensure flexibility, effectively improve the operation efficiency, and improve the production capacity. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural schematic view of the automatic lifting and draining device of the gantry type production line.

[0015] Figure 2 It is a schematic view of the lifting mechanism.

[0016] Figure 3This is a schematic diagram of the fixed frame of this utility model;

[0017] Figure 4 This is a schematic diagram of the lifting device of this utility model.

[0018] In the diagram: Lifting mechanism 1, hydraulic cylinder 2, draining material frame 3, installation foundation 11, fixed frame 12, lifting device 13, side bracket 14, lifting plate 131, sliding wheel 132, transverse wheel 1321, longitudinal wheel 1322, placement groove 111. Detailed Implementation

[0019] Example 1

[0020] like Figures 1-2 The diagram shows an automatic lifting and draining device for a gantry production line, comprising: a lifting mechanism 1, a hydraulic cylinder 2, and a draining material frame 3. Four lifting mechanisms 1 are symmetrically arranged, each including a mounting base 11, a fixed frame 12, a lifting device 13, and a side support 14. The mounting base 11 is installed on the ground, the fixed frame 12 is vertically mounted on the mounting base 11, the lifting device 13 is located inside the fixed frame 12, and a lifting plate 131 is located below the lifting device 13. The side support 14 is located on the back side of the fixed frame 12, connecting the fixed frames 12 on both sides of the device in the same direction. The hydraulic cylinder 2 is located below the fixed frame 12, and its driving end connects upwards to the lifting device 13, causing the lifting device 13 to rise and fall. The draining material frame 3 has an opening at the top and a support leg 31 at the bottom. When the device is working, the draining material frame 3 is moved to the middle of the four lifting mechanisms 1, and the support leg 31 rests on the lifting plate 131. The hydraulic cylinder 2 provides high stability, simple operation, and convenient installation and maintenance. Furthermore, the lifting mechanism 1 can be adjusted in position according to different material frames, offering a high degree of freedom.

[0021] In this embodiment, the hydraulic cylinders 2 are controlled in groups. The hydraulic cylinders 2 on the same side of the device are grouped together and controlled synchronously to ensure the hydraulic pressure balance on one side. The hydraulic cylinders 2 are connected to an external hydraulic station through high-pressure explosion-proof oil pipes.

[0022] In this embodiment, the sides and bottom of the draining material frame 3 are both hollow mesh structures.

[0023] In this embodiment, a foot pad is provided below the side bracket 14.

[0024] In this embodiment, when the product contains too much water, a dike and drainage ditch are set around the lifting and draining device; when the product is too heavy, a pre-embedded base needs to be set in the ground below the installation foundation 11 to ensure stable and safe operation.

[0025] Example 2

[0026] Based on Example 1, in this example, as...Figure 3 The automatic lifting and draining device of the gantry production line is characterized in that a placing groove 111 is arranged on the mounting base 11, and a lifting plate 131 is placed in the placing groove 111, so that the work personnel can carry the draining frame after the draining work is completed.

[0027] In the embodiment, the middle part of the fixed rack 12 on both sides is hollowed out as a sliding space.

[0028] As shown in Figure 3 The automatic lifting and draining device of the gantry production line is characterized in that sliding wheels 132 are arranged on both sides of the lifter 13, and the sliding wheels 132 are in close sliding connection with the inside of the fixed rack 12 in the sliding space.

[0029] In the embodiment, the sliding wheels 132 include transverse wheels 1321 and longitudinal wheels 1322, the transverse wheels 1321 are arranged in two groups on the upper and lower sides of the lifter 13, each group has two transverse wheels 1321 arranged staggeredly, and the longitudinal wheels 1322 are arranged in two vertical directions in the middle of the lifter 13, the direction of the longitudinal wheels 1322 is perpendicular to that of the transverse wheels 1321, the stability and the smoothness of the lifter 13 are improved, and the synchronous control of the oil hydraulic cylinder 2 is facilitated.

[0030] It should be noted that the above description is only the technical solution of the utility model and not a limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the utility model technical solution can be modified or replaced equivalently without departing from the scope of the utility model technical solution, and all should be covered in the scope of the claims of the utility model.

Claims

1. A gantry production line automatic lifting and draining device, characterized in that: Include: Lifting mechanism (1), four symmetrical, including installation foundation (11), fixed frame (12), lift (13), side support (14), the installation foundation (11) is installed on the ground, the fixed frame (12) is vertically arranged on the installation foundation (11), the lift (13) is arranged in the fixed frame (12), the lifting plate (131) is arranged below the lift (13), the side support (14) is arranged on the back side of the fixed frame (12), and the fixed frame (12) in the same direction on both sides of the connecting device; Oil cylinder (2), the oil cylinder (2) is arranged below the fixed frame (12), the driving end of the oil cylinder (2) is connected with the lift (13) upward, driving the lift (13) to rise and fall; Draining material frame (3), the draining material frame (3) is open at the top, the draining material frame (3) is provided with a supporting leg (31) below, the draining material frame (3) is sent to the middle of the four lifting mechanisms (1) during device operation, and the supporting leg (31) falls on the lifting plate (131).

2. The gantry production line automatic lifting and draining device according to claim 1, characterized in that: The fixed frame (12) is hollow in the middle of the two sides as a sliding space.

3. The gantry production line automatic lifting and draining device according to claim 2, characterized in that: The lifting plate (131) is arranged on the lifting plate (131).

4. The gantry production line automatic lifting and draining device according to claim 3, characterized in that: The sliding wheel (132) includes a transverse wheel (1321) and a longitudinal wheel (1322), the transverse wheel (1321) is arranged on the upper and lower sides of the lifting plate (13) in two groups, each group has two transverse wheels (1321) arranged staggered, the longitudinal wheel (1322) is arranged vertically in the middle of the lifting plate (13), and the wheel direction of the longitudinal wheel (1322) is perpendicular to the transverse wheel (1321).

5. The gantry production line automatic lifting and draining device according to claim 1, characterized in that: The oil cylinder (2) is controlled in groups, the oil cylinder (2) on the same side of the device is a group, which is controlled synchronously to ensure the balance of unilateral oil pressure.

6. The gantry production line automatic lifting and draining device according to claim 1, characterized in that: The oil cylinder (2) is connected with an external oil pressure station through a high-pressure explosion-proof oil pipe.

7. The gantry production line automatic lifting and draining device according to claim 1, characterized in that: The installation foundation (11) is provided with a placing groove (111), and the lifting plate (131) is placed in the placing groove (111).

8. The gantry production line automatic lifting and draining device according to claim 1, characterized in that: The side and bottom of the draining material frame (3) are hollow mesh structures.