Hydrolysis condensation device
By designing a casing, condenser tubes, baffles, gears, and stirring rods in the hydrolysis reactor, the steam residence time is extended and the heat exchange efficiency is improved, solving the problem of poor condensation effect of existing condensation components and achieving more efficient steam condensation and material extraction.
Patent Information
- Application Number
- CN202422881872.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing hydrolysis reactor has poor condensation effect of the condensation components, and the heat exchange time between steam and cold water is insufficient, resulting in the incomplete extraction of the refining substances and affecting the condensation extraction effect.
A hydrolysis condensation device was designed, comprising a housing, condenser tubes, baffles, gears, and a stirring rod. The inclined structure of the baffles extends the residence time of vapor in the condenser tubes, and the gears drive the condenser tubes to rotate, combined with the through-groove structure in the stirring rod, thereby improving the heat exchange efficiency between the vapor and the inner wall of the condenser tubes.
It improves the condensation effect of steam, enhances the heat exchange efficiency between steam and the inner wall of the condenser tube, ensures the full condensation of steam in the condenser tube, and improves the material extraction efficiency.
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Figure CN223814984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of condensation equipment technology, specifically a hydrolysis condensation device. Background Technology
[0002] Flupyradifurone is a compound belonging to the novel, low-toxicity pyridine amide class of insect growth regulators. The synthesis of flupyradifurone typically involves preliminary preparation in a hydrolysis reactor. This reactor is where various substances are stirred and mixed to undergo a hydrolysis reaction, producing the desired product. The hydrolysis process requires specific temperatures and pressures. Since some processing steps also involve heating, steam is generated during this process. This steam contains the desired substances that need to be extracted. To extract these substances from the steam, it is generally necessary to condense the steam before extraction.
[0003] Currently, most hydrolysis reactors are equipped with condensation components. However, common condensation components typically involve directly introducing steam into cold water via a steam delivery pipe for condensation. This type of condensation is less effective, and if the heat exchange time between steam and cold water is insufficient, it is difficult to fully condense the steam, resulting in the incomplete extraction of the refining substances. This affects the condensation extraction effect and causes inconvenience to users. Utility Model Content
[0004] To address the shortcomings of existing technologies, a hydrolysis condensation device is disclosed, which includes a housing with a condenser tube rotatably passing through the housing, and an inlet pipe and a drain pipe connected to the housing respectively.
[0005] A baffle is installed alternately on the left side of the inner wall of one side of the condenser tube, and the baffle is installed at an angle on the inner wall of the condenser tube;
[0006] A first gear is fixedly sleeved on the condenser tube, and a second gear is meshed on the first gear. The second gear is connected to a motor, and the motor is mounted on the side wall of the housing.
[0007] Preferably, the outer wall of the condenser tube is provided with multiple stirring rods.
[0008] Preferably, the stirring rod has an inner arc-shaped structure, and both ends of the stirring rod are connected to the condenser tube.
[0009] Preferably, the stirring rod has a through groove that communicates with the condenser tube.
[0010] This utility model has the following beneficial effects: The structure is reasonable and the design is novel. In use, steam enters the condenser tube from the left end. Passing through the baffle, the steam impacts the baffle. Due to the inclined structure of the baffle, the steam drifts from left to right, impacting the baffle and exerting a force that moves the steam to the left, counteracting the rightward movement of the steam. This prolongs the time the steam remains in the condenser tube, improving the condensation effect. When the motor is started, it drives the second gear to rotate, which in turn drives the first gear, causing the condenser tube to rotate. The rotating baffle agitates the steam inside the condenser tube, improving the heat exchange efficiency between the steam and the inner wall of the condenser tube. A through-groove communicating with the condenser tube is provided inside the stirring rod, allowing the steam inside the condenser tube to enter the through-groove and condense within the stirring rod, further improving the condensation effect. Attached Figure Description
[0011] Figure 1 This is a schematic front view of the present invention.
[0012] In the diagram: 1-box body, 2-condenser pipe, 4-water inlet pipe, 5-drain pipe, 6-baffle, 7-first gear, 8-second gear, 9-motor, 10-stirring rod, 3-through groove. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1 , one A hydrolysis condensation device includes a housing 1, a condenser tube 2 rotatably passing through the housing 1, the two ends of the condenser tube 2 being connected to the housing 1 via sealed bearings, the sealed bearings being embedded in the side wall of the housing 1, the housing 1 being fixedly connected to the inner ring of the sealed bearings, the housing 1 being connected to an inlet pipe 4 and a drain pipe 5 respectively, the inlet pipe 4 and the drain pipe 5 being connected to a refrigeration box, water in the refrigeration box can enter the housing 1 through the inlet pipe 4, and water in the housing 1 can flow back into the refrigeration box through the drain pipe 5;
[0015] A baffle 6 is installed alternately on the left side of the inner wall of one side of the condenser tube 2. The baffle 6 is installed at an angle on the inner wall of the condenser tube 2.
[0016] The left end of the condenser tube 2 is the air inlet. Steam enters the condenser tube 2 from the left end and passes through the baffle 6. The steam hits the baffle 6. Since the baffle 6 is an inclined structure, the steam drifts from left to right and hits the baffle 6. This exerts a force on the steam to move to the left, which counteracts the steam moving to the right, prolonging the time the steam stays in the condenser tube 2 and improving the condensation effect.
[0017] A first gear 7 is fixedly sleeved on the condenser tube 2, a second gear 8 is meshed on the first gear 7, a motor 9 is connected to the second gear 8, and the motor 9 is installed on the side wall of the housing 1.
[0018] Start the motor 9, which drives the second gear 8 to rotate, thereby driving the first gear 7 to rotate, which in turn causes the condenser tube 2 to rotate. As the baffle 6 rotates, it can agitate the steam inside the condenser tube 2, thereby improving the heat exchange efficiency between the steam and the inner wall of the condenser tube 2.
[0019] Multiple stirring rods 10 are provided on the outer wall of the condenser tube 2. When the condenser tube 2 is rotated, the stirring rods 10 can be rotated, and the condensed water in the box 1 can be stirred by the stirring rods 10 to improve the condensation effect.
[0020] The stirring rod 10 has an inner arc-shaped structure, and both ends of the stirring rod 10 are connected to the condenser tube 2 respectively;
[0021] The stirring rod 10 has a through groove 3 that communicates with the condenser tube 2. The steam in the condenser tube 2 can enter the through groove 3, so that the steam can be condensed in the stirring rod 10, thereby improving the condensation effect.
[0022] Example: In use, steam enters the condenser tube 2 from the left end. Passing through the baffle 6, the steam impacts the baffle 6. Due to the inclined structure of the baffle 6, the steam drifts from left to right, impacting the baffle 6 and exerting a force that moves the steam to the left. This force counteracts the rightward movement of the steam, prolonging its residence time in the condenser tube 2 and improving the condensation effect. The motor 9 is started, driving the second gear 8 to rotate, which in turn drives the first gear 7, causing the condenser tube 2 to rotate. The rotation of the baffle 6 agitates the steam within the condenser tube 2, improving the heat exchange efficiency between the steam and the inner wall of the condenser tube 2. The stirring rod 10 has a through-groove 3 communicating with the condenser tube 2, allowing the steam to enter the through-groove 3 and condense within the stirring rod 10, further improving the condensation effect.
[0023] In the description of this solution, it should be noted that, unless otherwise explicitly specified and limited, the terms 'installation,' 'connection,' 'linking,' and 'communication' should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to the internal communication of two components; and they can refer to wireless connections or wired connections. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A hydrolysis condensation device, characterized in that, It includes a housing (1), a condenser pipe (2) rotatably passes through the housing (1), and a water inlet pipe (4) and a drain pipe (5) are respectively connected to the housing (1). A baffle (6) is installed alternately on the left side of the inner wall of one side of the condenser tube (2), and the baffle (6) is installed at an angle on the inner wall of the condenser tube (2); A first gear (7) is fixedly sleeved on the condenser tube (2), and a second gear (8) is meshed on the first gear (7). A motor (9) is connected to the second gear (8), and the motor (9) is installed on the side wall of the housing (1).
2. The hydrolysis condensation device according to claim 1, characterized in that, The outer wall of the condenser tube (2) is provided with multiple stirring rods (10).
3. The hydrolysis condensation device according to claim 2, characterized in that, The stirring rod (10) has an inner arc-shaped structure, and both ends of the stirring rod (10) are connected to the condenser (2).
4. The hydrolysis condensation device according to claim 3, characterized in that, The stirring rod (10) has a through groove (3) that communicates with the condenser tube (2).