Full-automatic general test tool
The modularly designed fully automated universal testing fixture solves the problems of replacing existing testing equipment and manual operation, realizes automated testing of multiple products, improves efficiency and equipment versatility, and reduces labor costs.
Patent Information
- Application Number
- CN202520323179.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing testing equipment needs to be replaced for each product, increasing equipment costs and maintenance workload. It also relies on manual operation, resulting in low efficiency, high cost, and easy mistesting or missed tests, which affects product quality and reliability.
Design a modular, fully automated, universal test fixture, comprising an 8I/8O module, a power supply module, an instrumentation module, and a communication module. These modules are connected in series via a data interface to support testing of various products. The fixture utilizes CAN communication, RS485 communication, and Ethernet communication to achieve automated testing.
It improves the versatility and automation of testing equipment, reduces labor costs, increases testing efficiency, and generates test reports for easy result analysis.
Smart Images

Figure CN223815552U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to software testing technical field especially relates to a full -automatic general test tool. BACKGROUND
[0002] Test tool is mainly used for testing the performance index such as digital quantity input, digital quantity output, analog quantity input, analog quantity output of controller and IO module etc., and at present, most enterprises need a dedicated test equipment for a product, along with the upgrading of product, test equipment also needs to be replaced, which increases equipment cost and maintenance management workload, and most enterprises use test work that needs manual assistance, even full -manual test equipment, and this test equipment has many disadvantages such as large manual cost, low efficiency, large human factor, easy to misjudge or miss, which directly affects the production quality and reliability of product, increases product cost, prolongs the product development cycle and production cycle. UTILITY MODEL CONTENT
[0003] The utility model discloses a full -automatic general test tool, the tool is modular design, tests multiple products, and good universality is realized full -automatic test simultaneously, reduces manpower cost, and improves test efficiency.
[0004] In order to realize the above -mentioned purpose, the utility model provides the following technical scheme:
[0005] A full -automatic general test tool, including test tool body, the test tool body includes 8I / 8O module, power module, instrument module, communication module, the 8I / 8O module is equipped with n groups, and n groups 8I / 8O module is connected through data interface in series, and n groups 8I / 8O module data interface is connected in series and is connected in series with power module, instrument module, communication module through BNC socket, insulating terminal and anfei Luo socket, one end of test tool body is connected with host computer, and the other end is connected with the device under test.
[0006] Further, the n value in the n group is ≤8.
[0007] Further, the n group 8I / 8O module still has expansion interface in series.
[0008] Further, CAN communication, RS485 communication and network port communication are used between the test tool body and host computer.
[0009] Further, the test tool body and the device under test are connected by wire harness plug-in.
[0010] Further, the 8I / 8O module includes voltage input, current input, resistance input, frequency input, voltage output, PWM output.
[0011] In conclusion, the beneficial technical effects of the utility model are: the test tool body is provided with 64 input channels and 64 output channels, if the IO quantity of the product is within 64 channels, the product can be matched with the test tool by the software configuration method, the universality is good, if the IO quantity exceeds 64 channels, the IO port quantity can be expanded through the reserved expansion interface, the expansibility is good, meanwhile, the product is connected with the host computer, and based on the configuration of the host computer, the test software is equipped, the full-automatic test can be realized, after the test is completed, all the intermediate test data and the final test report can be viewed at any time, and the result analysis is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0012] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and do not constitute the limitation to the utility model.In the drawings:
[0013] Fig. 1 It is the system structure schematic view of a kind of full-automatic universal test tool of the embodiment;
[0014] Fig. 2 It is the system hardware architecture diagram of a kind of full-automatic universal test tool of the embodiment. DETAILED DESCRIPTION
[0015] The utility model will be further described in detail in combination with the drawings.
[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings of the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor are within the protection scope of the utility model.
[0017] Please refer to Figs. 1-2 The utility model provides technical scheme: a kind of full-automatic universal test tool, including test tool body, the test tool body includes 8I / 8O module, power module, instrument module, communication module, the 8I / 8O module is equipped with n groups, n group 8I / 8O module is connected by data interface in series, n group 8I / 8O module data interface is connected in series after successively with power module, instrument module, communication module by BNC socket, insulating terminal and anfei Luo socket connection series connection, the test tool body one end connects host computer, the other end connects the equipment to be measured.
[0018] In this embodiment, the value of n in the n groups is 8, and the 8I / 8O module in the n groups is also connected in series with an expansion interface. The 8I / 8O module includes voltage input, current input, resistance input, frequency input, voltage output, and PWM output.
[0019] The test tool body and the upper computer communicate with each other through CAN communication, RS485 communication, and network communication.
[0020] The test tool body and the device under test are connected through a wire harness.
[0021] Test example
[0022] Taking a 16-input / 14-output controller test as an example, first, according to the input and output points of the controller, 2 8-input / 8-output unit modules, a power module, an instrument module, and a communication module are configured on the hardware. On the software, the input and output points and the input and output types of the controller are correctly configured. Then, the device under test is connected to the 2 8I / 8O modules, the power module, and the communication module through a wire harness. The signals shared by different modules are connected through the BNC socket and the insulating terminal at the back, such as the 24V power supply required by each 8-input / 8-output module for the relay module and other devices. The power module will pull the 24V switching power supply signal to the corresponding terminal post at the back, and then the 24V power supply terminal posts of the 2 test 8-input / 8-output modules are connected to the 24V power supply terminal post of the power module. Then, the device under test downloads the test program, and the program communication protocol of the test tool upper computer is consistent, so that the digital high-level input effective (DIH), digital low-level input effective (DIL), analog resistance input (AIR), analog voltage input 0-32V (AIU32), digital high-level output (DOH), and digital low-level output (DOL) test items can be completed. Finally, according to the setting of the tool upper computer program, each port and the input and output types of each port will be tested in turn, and after all the test items are completed, a test report will be automatically generated.
[0023] Taking the analog quantity voltage type 0-32V input (AIU32) of the X01 port as an example, the effective voltage range of the port is 0-32V, when the host computer program of the tool tests the AIU32 port function of the X01, first, the related relay module of the first 8-input 8-output module is switched, the program-controlled power supply for testing the AIU use case is connected to the X01 port, and the program-controlled power supply is adjusted to 0V voltage mode, and is waiting for testing; then, the host computer program communicates with the measured device, and the X01 port is configured to the AIU32 mode (the same port can be configured to multiple port modes, if not, this step is omitted); subsequently, the tool program remotely controls the programmable power supply to output 5V, 20V and 30V voltage, and then the voltage collected by the port of the measured device is fed back to the tool host computer, and the feedback voltage is compared with the 5V, 20V and 30V set by the programmable power supply, if the error is within the error range allowed by the measured device, it is considered that the AIU32 of the port is normal, otherwise, the AIU32 test of the port fails.
[0024] The working principle of the utility model is: first, the host computer controls the devices such as the relay module, the program-controlled power supply and the instrument of the test tool according to the current test item through CAN, RS485 and the like, so that the input or output of the measured device is in the corresponding circuit state, then the host computer communicates with the measured device through CAN communication, the measured device is configured according to the instruction of the host computer, and the output channel is enabled to output or closed to output, so that the current channel of the measured device is normally connected to the tool; finally, the host computer receives the input feedback of the acquisition card, the oscilloscope or the measured device through communication, and compares with the expected value, if consistent, it is considered normal, otherwise, it is not normal, finally the device test is completed, a report is formed, a database is recorded, and it is convenient to review and find problems.
[0025] The system hardware adopts the design idea of modularization, and the overall function is divided into multiple independent and mutually cooperative modules, as shown in Fig. 2 The main modules include 1~n (n<=8) 8-input 8-output unit modules, power supply modules, instrument modules and communication modules, the modules are connected and communicated through well-defined interfaces, and the expandability and maintainability of the system are ensured. As shown in Fig. 2 In the system architecture, 1 8-input 8-output unit module + power supply module + instrument module + communication module is the minimum system, 8-input 8-output units can be selected according to the input and output points of the measured device, and n<=8 in the tool design. The modules are connected through BNC sockets, insulating terminals and Anfei sockets.
[0026] In particular, according to the hardware resources of the product, the hardware can be selected by configuring software, the versatility of the tooling is increased, the configured table is imported into the host computer software, or the hardware resource configuration is directly performed in the host computer software configuration interface.
[0027] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0028] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A fully automated universal test fixture, characterized by, The test tool body comprises an 8I / 8O module, a power module, an instrument module and a communication module, the 8I / 8O module is provided with n groups, the n groups of 8I / 8O modules are connected in series through a data interface, the n groups of 8I / 8O modules connected in series through the data interface are connected in series with the power module, the instrument module and the communication module through a BNC socket, an insulating terminal and an Anfei socket, one end of the test tool body is connected with a host computer, and the other end is connected with a device under test.
2. The fully automated universal test fixture of claim 1, wherein, The n value in the n groups is less than or equal to 8.
3. The fully automated universal test fixture of claim 1, wherein, The n groups of 8I / 8O modules are further connected in series with an expansion interface.
4. The fully automated universal test fixture of claim 1, wherein, CAN communication, RS485 communication and network port communication are adopted between the test tool body and the host computer.
5. The fully automated universal test fixture of claim 1, wherein, The test tool body and the device under test are connected through a wire harness.
6. The fully automated universal test fixture of claim 1, wherein, The 8I / 8O module comprises voltage input, current input, resistance input, frequency input, voltage output and PWM output.