Copper wire winding device for inductance coil production
The copper wire winding device for producing inductor coils utilizes winding components and a drive mechanism to achieve efficient winding and unwinding of inductor coils, solving the time-consuming and labor-intensive problems of existing technologies and achieving time-saving and labor-saving effects.
Patent Information
- Application Number
- CN202520333087.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The existing air-core inductors require the winding post to be removed from the bracket and separated after winding, which makes disassembly time-consuming and labor-intensive.
A copper wire winding device using an inductor coil is provided, comprising a worktable and a winding assembly. The winding head passes between adjacent support frames, and the winding is achieved by driving the turntable to rotate through a drive mechanism. After winding, the wire can be directly taken out upwards, saving time and effort.
It enables efficient winding and unwinding of inductor coils, reducing operation time and labor intensity.
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Figure CN223815706U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of inductor processing, in particular to a copper wire winding device for inductor coil production. BACKGROUND
[0002] An inductor is a circuit element that generates electromotive force due to the change of current passing through, thereby resisting the change of current. The inductor is generally composed of a framework, a winding, a shielding cover, a packaging material, a magnetic core or an iron core, etc. Most of them are to wrap enameled wire around the framework, and then put the magnetic core or copper core, iron core, etc. into the inner cavity of the framework to improve the inductance. Inductors can be divided into air-core inductors, ferrite inductors, iron core inductors and copper core inductors.
[0003] The air-core inductor used in high-frequency circuits does not use a magnetic core, a framework and a shielding cover, etc. but is first wound on a winding column and then removed from the winding column. However, the current air-core inductor needs to be removed from the support after winding and then separated from the winding and the winding column, which is time-consuming and laborious.
[0004] Therefore, it is necessary to provide a copper wire winding device for inductor coil production to solve the above problems.
[0005] It should be noted that the above information disclosed in the background section is only used to understand the background of the application concept, and therefore, it can contain information that does not constitute prior art. CONTENT OF THE UTILITY MODEL
[0006] Based on the above problems existing in the prior art, the application aims to solve the problem of providing a copper wire winding device for inductor coil production to solve the problem of time-consuming and laborious disassembly.
[0007] The technical scheme adopted by the application to solve the technical problem is: a copper wire winding device for inductor coil production, comprising a workbench and a winding assembly rotatably arranged on the workbench; the winding assembly comprises a plurality of support frames and a rotating table, the plurality of support frames are circumferentially arranged on the top of the rotating table, the side surface of the rotating table is rotatably arranged on the workbench, the support frames are vertically arranged, and the plurality of support frames are arranged at intervals; the bottom of the rotating table is provided with a gear ring, the gear ring is slidably arranged on the bottom of the workbench, the bottom of the workbench is provided with a driving mechanism, and the driving mechanism is engaged with the gear ring; thereby, the horizontal winding method is replaced, the first end of the winding passes between two adjacent support frames, then the driving mechanism drives the rotating table to rotate through the gear ring, thereby driving the plurality of support frames to rotate to realize winding, and after winding is completed, the winding can be directly taken out upward, saving time and labor.
[0008] Further, the top of the rotating table is provided with a limiting assembly, and the limiting assembly is located between the plurality of support frames.
[0009] The limiting assembly comprises a connecting head and limiting plates; the limiting plates are provided in plurality, and the limiting plates are circumferentially hinged on the side of the connecting head, and the limiting plates correspond to the support frames one by one; the top of the rotary table is fixedly installed with a push oil cylinder, the push oil cylinder is located in the center of the rotary table, and the movable end is fixedly connected with the connecting head; thus, the push oil cylinder drives the limiting plates to be close to the corresponding support frames through the connecting head, so that the limiting plates and the workbench and the side of the support frame form an H-shaped structure, thereby strengthening the limiting of the winding.
[0010] Further, the top of the rotary table is fixedly installed with a hinged frame, the hinged frame is provided in plurality, the hinged frames are circumferentially provided, and correspond to the limiting plates one by one, and the hinged frame is located between the support frame and the push oil cylinder; the hinged frame is vertically provided, and the end away from the rotary table is hingedly connected with a connecting plate, and the end away from the hinged frame of the connecting plate is hingedly connected with the corresponding limiting plate; thus, when the push oil cylinder drives the connecting head to move downward, the connecting plate limits the limiting plate, so that the limiting plate rotates upward around the connecting head, and presents a folding state, and thus the end away from the connecting head of the limiting plate is folded on the inner side of the support frame, thereby facilitating the winding to be taken out later.
[0011] Further, the top of the rotary table is fixedly installed with a hinged frame, the hinged frame is provided in plurality, the hinged frames are circumferentially provided, and correspond to the limiting plates one by one, and the hinged frame is located between the support frame and the push oil cylinder; the hinged frame is vertically provided, and the end away from the rotary table is hingedly connected with a connecting plate, and the end away from the hinged frame of the connecting plate is hingedly connected with the corresponding limiting plate; thus, when the push oil cylinder drives the connecting head to move downward, the connecting plate limits the limiting plate, so that the limiting plate rotates upward around the connecting head, and presents a folding state, and thus the end away from the connecting head of the limiting plate is folded on the inner side of the support frame, thereby facilitating the winding to be taken out later.
[0012] Further, the support frame is an arc-shaped plate, and the bottom of the arc-shaped plate is slidingly connected with the workbench.
[0013] The application has the following beneficial effects: the inductance coil production copper wire winding device provided by the application is provided with a winding assembly, the support frame is vertically provided, the transverse winding mode is replaced, the first end of the winding passes between two adjacent support frames, then the driving mechanism drives the rotary table to rotate through the gear ring, thereby driving the plurality of support frames to rotate to realize winding, and after winding is completed, the winding can be directly taken out upward, thereby saving time and effort.
[0014] In addition to the purposes, features and advantages described above, the application has other purposes, features and advantages. The application will be further described below with reference to the Figures 1-3 The application will be further described below with reference to the BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings accompanying the specification of the application form a part of the application, and are used to provide further understanding of the application, the illustrative embodiments of the application and the description thereof serve to explain the application, and do not constitute an improper limitation of the application.
[0016] In the drawings:
[0017] Figure 1 It is a whole schematic view of the inductance coil production copper wire winding device in the application;
[0018] Figure 2for Figure 1 A three-dimensional schematic diagram of the winding assembly;
[0019] Figure 3 for Figure 1 A three-dimensional schematic diagram of the limiting component;
[0020] The following are the labeling elements in the figure:
[0021] 1. Workbench; 21. Wire winding assembly; 211. Support frame; 212. Turntable; 213. Gear ring; 214. Hinge frame; 22. Limiting assembly; 221. Connector; 222. Limiting plate; 223. Push cylinder; 224. Connecting plate. Detailed Implementation
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0024] like Figures 1-3 As shown, this application provides a copper wire winding apparatus for producing inductor coils, including a worktable 1 and a winding assembly 21 rotatably mounted on the worktable 1; see reference... Figure 1 The winding assembly 21 includes multiple support frames 211 and a turntable 212. The multiple support frames 211 are circumferentially arranged on the top of the turntable 212, and the sides of the turntable 212 are rotatably arranged on the worktable 1. The support frames 211 are vertically arranged, and the multiple support frames 211 are spaced apart. A toothed ring 213 is provided at the bottom of the turntable 212 and is slidably arranged at the bottom of the worktable 1. A drive mechanism is provided at the bottom of the worktable 1, and the drive mechanism meshes with the toothed ring 213. Thus, instead of the transverse winding method, the beginning of the winding thread passes between two adjacent support frames 211. Then, the drive mechanism drives the turntable 212 to rotate through the toothed ring 213, which in turn drives the multiple support frames 211 to rotate to achieve winding. After winding, the winding thread can be directly taken out upwards, saving time and effort.
[0025] Reference Figure 1 , Figure 2 A limit component 22 is provided on the top of the turntable 212, and the limit component 22 is located between multiple support frames 211;
[0026] The limiting assembly 22 comprises a connecting head 221 and limiting plates 222; the limiting plates 222 are provided in plurality, the plurality of limiting plates 222 are circumferentially hinged on the side of the connecting head 221, and the limiting plates 222 correspond to the support frames 211 one by one; the top of the rotating table 212 is fixedly installed with a push oil cylinder 223, the push oil cylinder 223 is located in the center of the rotating table 212, and the movable end is fixedly connected with the connecting head 221; thus, the push oil cylinder 223 drives the limiting plates 222 to be close to the corresponding support frames 211 through the connecting head 221, so that the limiting plates 222 and the workbench 1 and the side of the support frame 211 form a H-shaped structure, thereby strengthening the limiting of the winding.
[0027] With reference to Figure 3 The top of the rotating table 212 is fixedly installed with a hinged frame 214, the hinged frame 214 is provided in plurality, the plurality of hinged frames 214 are circumferentially arranged, and correspond to the limiting plates 222 one by one, and the hinged frame 214 is located between the support frame 211 and the push oil cylinder 223; the hinged frame 214 is vertically arranged, and the end away from the rotating table 212 is hingedly connected with a connecting plate 224, and the end away from the hinged frame 214 of the connecting plate 224 is hingedly connected with the corresponding limiting plate 222; thus, when the push oil cylinder 223 drives the connecting head 221 to move downward, the connecting plate 224 limits the limiting plate 222, so that the limiting plate 222 rotates upward around the connecting head 221, and presents a folding state, and thus the end away from the connecting head 221 of the limiting plate 222 is folded on the inner side of the support frame 211, thereby facilitating the winding to be taken down later.
[0028] In addition, the top of the support frame 211 away from the rotating table 212 is provided with a placing groove, and the placing groove is clamped with the corresponding limiting plate 222; the support frame 211 is an arc-shaped plate, and the bottom of the arc-shaped plate is slidingly connected with the workbench 1.
[0029] It should be noted that the parts not involved in the present application are the same as or can be realized by the prior art; the driving mechanism in the present application can be realized by using the existing motor-driven gear set.
[0030] The above only describes the preferred embodiments of the present application and is not used to limit the present application; for those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A copper wire winding device for producing an inductor coil, comprising a worktable (1) and a winding assembly (21) rotatably arranged on the worktable (1), characterized in that: The wire winding assembly (21) comprises a plurality of support frames (211), a rotary table (212), the plurality of support frames (211) are circumferentially arranged on the top of the rotary table (212), the side surface of the rotary table (212) is rotationally arranged on the workbench (1), the support frame (211) is vertically arranged, and the plurality of support frames (211) are arranged at intervals; the bottom of the rotary table (212) is provided with a gear ring (213), the gear ring (213) is slidingly arranged on the bottom of the workbench (1), the bottom of the workbench (1) is provided with a driving mechanism, and the driving mechanism is engaged with the gear ring (213).
2. A copper wire winding device for the production of inductance coils according to claim 1, characterized in that The top of the rotary table (212) is provided with a limiting assembly (22), and the limiting assembly (22) is located between the plurality of support frames (211); The limiting assembly (22) comprises a connecting head (221) and a limiting plate (222), a plurality of limiting plates (222) are circumferentially hinged on the side surface of the connecting head (221), the limiting plate (222) corresponds to the support frame (211) in one-to-one correspondence, and the top of the rotary table (212) is fixedly installed with a push oil cylinder (223), the push oil cylinder (223) is located in the center of the rotary table (212), and the movable end is fixedly connected with the connecting head (221).
3. A copper wire winding device for the production of inductance coils according to claim 2, characterized in that: The top of the rotary table (212) is fixedly installed with a hinged frame (214), the hinged frame (214) is provided with a plurality of hinged frames (214), the plurality of hinged frames (214) are circumferentially arranged and correspond to the limiting plate (222) in one-to-one correspondence, the hinged frame (214) is vertically arranged, and the end away from the rotary table (212) is hingedly connected with a connecting plate (224), and the end away from the hinged frame (214) of the connecting plate (224) is hingedly connected with the corresponding limiting plate (222).
4. A copper wire winding device for the production of inductance coils according to claim 3, characterized in that: The hinged frame (214) is located between the support frame (211) and the push oil cylinder (223).
5. A copper wire winding device for the production of inductance coils according to claim 4, characterized in that: The top of the support frame (211) away from the rotary table (212) is provided with a placing groove, and the placing groove is clamped with the corresponding limiting plate (222).
6. A copper wire winding device for the production of inductance coils according to claim 5, characterized in that: The support frame (211) is an arc-shaped plate, and the bottom of the arc-shaped plate is slidingly connected with the workbench (1).