Electronic wire with wire harness protection structure
The combination design of polyurethane sleeve clamps and mounting heads solves the problem of traditional electronic wire harnesses being easily damaged in complex environments, achieving efficient protection and convenient maintenance, and extending the service life of the wire harness.
Patent Information
- Application Number
- CN202520116250.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Traditional electronic wire harness protection structures are susceptible to wear, cutting, and compression in complex environments, resulting in poor wire harness lifespan. Existing tape protection functions are also limited.
The structure employs a polyurethane sleeve and mounting head, and utilizes a design with snap-fit blocks, slots, wedge blocks, and locking grooves to protect the electronic wires. The polyurethane sleeve is fitted onto the electronic wires, and protection is achieved through the rotation and opening/closing of the mounting head.
It improves the protection of electronic wires, prevents damage from excessive bending, supports convenient post-maintenance operations, and extends the service life of the wire harness.
Smart Images

Figure CN223815854U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic wire technical field especially relates to a kind of electronic wire with harness protection structure. BACKGROUND
[0002] Electronic wire power supply is mainly weak current, and cable in strong current category is different concept.Electronic wire on market mainly divides into UL standard, 3C standard, VDE standard 3 series, with the continuous development of science and technology, the application field of electronic wire is also expanding, and the performance and quality requirement of electronic wire is also continuously improved.
[0003] At present, in various complex environments, electronic wire harness can be subjected to abrasion, cutting, extrusion and other physical damage, and the traditional protection structure is mainly wrapped with adhesive tape on site to realize basic protection function, and the protection function realized by adhesive tape is limited in actual use process, and the service life of wire harness cannot be guaranteed, therefore, an electronic wire with harness protection structure is urgently needed. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in prior art, and provides an electronic wire with harness protection structure.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] An electronic wire with harness protection structure, comprising a terminal and an electronic wire body, the terminal and the electronic wire body form an electronic wire body, and a polyurethane sleeve clamp is installed on the outer wall of the electronic wire body, one end of the polyurethane sleeve clamp is tightly installed on the terminal by a mounting head, and a plurality of limiting grooves are formed in the inner wall of the terminal to match the electronic wire body.
[0007] In addition, preferably, the mounting head comprises an upper block and a lower block, the upper block and the lower block are connected by a rotating seat, the mounting head is in the shape of an open "C" after being rotated and unfolded by the rotating seat, and a clamping block and a clamping groove are respectively formed on the upper and lower end faces of the mounting head.
[0008] In addition, preferably, the clamping block and the clamping groove are engaged when the mounting head is closed.
[0009] In addition, preferably, a plug is installed on one end of the mounting head, and the plug is limitedly clamped in the slot opening formed in the terminal.
[0010] In addition, preferably, a rubber pad is arranged on the inner wall of the limiting groove, and the rubber pad is in extrusion contact with the outer wall of the electronic wire body.
[0011] In addition, preferably, the mounting head is connected with the end head in a fitting manner, and a pair of adhesive sheets are mounted on the upper and lower walls of the mounting head, and the other sides of the adhesive sheets are adhered to the end head.
[0012] In addition, preferably, one side of the mounting head is connected with a polyurethane sleeve clamp to connect the electronic wire body in a sleeving manner, one end of the polyurethane sleeve clamp is provided with an opening, and the opening is expanded when the mounting head is expanded, and the upper and lower sides of the opening are provided with wedge blocks and locking grooves in a corresponding manner, and the wedge blocks are locked with the locking grooves when the mounting head is closed.
[0013] The electronic wire with the wire harness protection structure has the advantages that:
[0014] In the utility model, the polyurethane sleeve clamp is sleeved on the electronic wire body to play a high-efficiency protection function, and the polyurethane sleeve clamp is connected with the end head of the electronic wire through the mounting head, the mounting head can not only protect the wire body at the end head and avoid damage caused by excessive bending, but also realize convenient post-maintenance operation through synchronous opening and closing of the mounting head and the polyurethane sleeve clamp. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 An external structure diagram of the electronic wire with the wire harness protection structure is provided in the utility model Figure 1 ;
[0016] Figure 2 An external structure diagram of the electronic wire with the wire harness protection structure is provided in the utility model Figure 2 ;
[0017] Figure 3 An external structure diagram of the mounting head is provided in the utility model
[0018] Figure 4 An external structure diagram of the polyurethane sleeve clamp is provided in the utility model
[0019] Figure 5 A wedge block structure diagram is provided in the utility model.
[0020] In the figure, 1 is an end head, 2 is an electronic wire body, 3 is a mounting head, 31 is a limiting groove, 311 is a rubber pad, 32 is a clamping groove, 4 is a polyurethane sleeve clamp, 5 is an adhesive sheet, 6 is a rotating seat, 7 is a clamping block, 8 is a plug block, 9 is a wedge block, and 10 is a locking groove. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0022] Reference Figures 1-5The utility model provides an electronic wire with wire harness protection structure, comprising a terminal 1 and an electronic wire body 2, the terminal 1 and the electronic wire body 2 constitute an electronic wire body, and a polyurethane sleeve clamp 4 is sleeved and installed on the outer wall of the electronic wire body 2, one end of the polyurethane sleeve clamp 4 is fastened and installed at a position of the terminal 1 by a mounting head 3, and a plurality of limiting grooves 31 are formed in the inner wall of the terminal 1 to match the electronic wire body 2.
[0023] Further, the mounting head 3 comprises an upper block and a lower block, the upper block and the lower block are rotatably connected by a rotating seat 6, and the mounting head 3 is in the shape of an open "C" after being rotated and unfolded by the rotating seat 6, and a clamping block 7 and a clamping groove 32 are respectively formed in the upper and lower end faces of the mounting head 3.
[0024] Further, the clamping block 7 and the clamping groove 32 are clamped and matched when the mounting head 3 is closed, and the clamping block 7 and the clamping groove 32 are clamped with each other to realize the overall connection function of the mounting head 3.
[0025] Further, one end of the mounting head 3 is provided with a plug block 8, and the plug block 8 is clamped and installed in the slot formed at a position of the terminal 1.
[0026] Further, a rubber pad 311 is arranged on the inner wall of the limiting groove 31, and the rubber pad 311 is in extrusion contact with the outer wall of the electronic wire body 2.
[0027] Further, the mounting head 3 is matched and connected with the terminal 1, and a pair of adhesive sheets 5 are arranged on the upper and lower walls of the mounting head 3, and the other sides of the adhesive sheets 5 are adhered to the terminal 1.
[0028] Further, the mounting head 3 is connected with the polyurethane sleeve clamp 4 on one side to sleevedly connect the electronic wire body 2, one end of the polyurethane sleeve clamp 4 is provided with an opening, and the opening is unfolded along with the unfolding of the mounting head 3, and a wedge-shaped block 9 and a locking groove 10 are arranged in the opening of the polyurethane sleeve clamp 4 in a corresponding manner, and the wedge-shaped block 9 is locked with the locking groove 10 when the mounting head 3 is closed.
[0029] In the embodiment, the terminal 1 and the electronic wire body 2 constitute a complete electronic wire body, and in the actual use process of the electronic wire body, the polyurethane sleeve clamp 4 is tightly sleeved on the electronic wire body 2 to play a protection role, which can effectively disperse the force generated by bending and effectively block oil stains and sharp objects, wherein the polyurethane sleeve clamp 4 is installed on the terminal 1 by the mounting head 3, one end of the mounting head 3 is clamped by the slot on the bottom side of the terminal 1 by the plug block 8, and stable connection is realized under the action of the adhesive sheets 5.
[0030] Further, the limiting groove 31 and the rubber pad 311 inside the mounting head 3 can effectively protect the electronic wire body 2 at the end head 1, improve the overall strength, avoid damage caused by excessive bending, and with long-term use, the mounting head 3 can also be broken, so that the clamping block 7 and the clamping groove 32 are separated, and the wedge-shaped block 9 and the locking groove 10 inside the polyurethane sleeve clamp 4 are separated, and the disassembly and maintenance operation of the two are completed.
[0031] In actual application, one side of the mounting head 3 and the polyurethane sleeve clamp 4 is provided with an opening, and after being opened, it is in the shape of "C". The mounting head 3 is closed and locked by the clamping groove 311 and the clamping block 7, and the polyurethane sleeve clamp 4 is closed and locked by the wedge-shaped block 9 and the locking groove 10.
[0032] The opening of the polyurethane sleeve clamp 4 is provided with a concave-convex groove design that matches each other to satisfy the butt joint, and the concave groove corresponds to the locking groove 10, and vice versa, corresponding to the wedge-shaped block 9. This is easy to understand intuitively, and will not be explained.
[0033] In the utility model, the electronic wire body 2 is tightly sleeved with a polyurethane sleeve 4 to play a high-efficiency protection function, and the polyurethane sleeve 4 is connected with the end head of the electronic wire by the mounting head 3. The mounting head 3 can not only protect the wire body at the end head 1 from being damaged by excessive bending, but also realize convenient maintenance operation by synchronous opening and closing of the mounting head 3 and the polyurethane sleeve 4.
[0034] The above is only a preferred embodiment of the utility model, but the protection scope of the utility model is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. An electronic wire having a wire harness protection structure, comprising a terminal (1) and an electronic wire body (2), characterized in that, The end head (1) and the electronic wire body (2) form an electronic wire body, and the outer wall of the electronic wire body (2) is sleeved with a polyurethane sleeve clamp (4), one end of the polyurethane sleeve clamp (4) is fastened and installed on the end head (1) by the mounting head (3), and the inner wall of the end head (1) is provided with a plurality of limiting grooves (31) to match the electronic wire body (2).
2. The electronic wire having a wire harness protection structure according to claim 1, wherein The mounting head (3) includes an upper block and a lower block, and the upper block and the lower block are rotatably connected by a rotating seat (6), and the mounting head (3) is expanded to an open "C" shape after being rotated by the rotating seat (6), and a clamping block (7) and a clamping groove (32) are respectively arranged on the upper and lower end faces of the mounting head (3).
3. The electronic wire having a wire harness protection structure according to claim 2, wherein The clamping block (7) and the clamping groove (32) are clamped and matched when the mounting head (3) is closed.
4. The electronic wire having a wire harness protection structure according to claim 1, wherein One end of the mounting head (3) is provided with a plug block (8) which is clamped and limited in the slot of the end head (1).
5. The electronic wire having a wire harness protection structure according to claim 1, wherein The inner wall of the limiting groove (31) is provided with a rubber pad (311), and the rubber pad (311) is in extrusion contact with the outer wall of the electronic wire body (2).
6. The electronic wire having a wire harness protection structure according to claim 1, wherein The mounting head (3) is connected with the end head (1), and a pair of adhesive sheets (5) are arranged on the upper and lower walls of the mounting head (3), and the other side of the adhesive sheet (5) is adhered to the end head (1).
7. The electronic wire having a wire harness protection structure according to claim 1, wherein One side of the mounting head (3) is connected with a polyurethane sleeve clamp (4) to sleevedly connect the electronic wire body (2), one end of the polyurethane sleeve clamp (4) is provided with an opening, and expands with the expansion of the mounting head (3), and the opening of the polyurethane sleeve clamp (4) is provided with a wedge block (9) and a locking groove (10) in a corresponding upper and lower manner, and when the mounting head (3) is closed, the wedge block (9) is locked with the locking groove (10).