Tower-tank separation type washing system
The design of the tower-tank separation washing system solves the problems of liquid retention and scaling in traditional washing towers, realizes the recycling of washing liquid and stable operation of the system, and avoids resource waste and pipeline blockage.
Patent Information
- Application Number
- CN202520287786.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-22
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-22
AI Technical Summary
Traditional scrubbing towers cause secondary volatilization and scaling of pollutants due to liquid retention after washing, and the scrubbing liquid is wasted and the circulation system is prone to blockage.
The design includes a tower-tank separation washing system, comprising a circulating chemical tank, a spray system, a scale inhibitor dosing device, an ozone generator, and an electromagnetic scale inhibitor. The system prevents scaling by recycling the washing liquid and adding scale inhibitors, and combines ozone treatment with a filtration layer to remove impurities.
This enables the reuse of washing liquid, prevents pipe blockage, and improves the system's operational reliability and resource conservation.
Smart Images

Figure CN223818462U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tower groove separation formula washing system belongs to industrial waste gas treatment technical field. BACKGROUND
[0002] The washing tower is a kind of equipment specially designed for treating harmful gas in industrial waste gas. Its main function is to convert harmful components in waste gas into harmless substances by the way of gas-liquid contact, so as to realize the clean treatment of waste gas. The working principle of washing tower is based on the absorption of liquid to the pollutants in gas, and the liquid in the washing tower is retained after the liquid washing of conventional washing tower is completed, which can easily lead to the secondary volatilization of pollutants, and the retained waste liquid can easily lead to fouling due to continuous adsorption of pollutants, cannot be recycled well, and is relatively wasteful to washing liquid. SUMMARY
[0003] The utility model discloses a tower groove separation formula washing system, which is used for spraying the circulating washing liquid of the washing tower, saves the washing liquid resources, prevents the circulation pipeline from being blocked and other problems, and is beneficial to saving resources and improving the operation reliability of the circulating system.
[0004] To achieve the above object, the utility model is adopted with the following technical scheme:
[0005] The utility model provides a tower groove separation formula washing system, which comprises:
[0006] The washing tower body is provided with an air inlet at the lower part, and a spraying system is arranged at the upper part inside;
[0007] The circulating liquid tank is communicated with the lower part of the washing tower body, and is used for collecting the waste liquid discharged from the lower part of the washing tower body;
[0008] The circulating pump and the backflow pipe are arranged in communication with the circulating liquid tank, and the backflow pipe is used for communicating the circulating pump and the spraying system;
[0009] The scale inhibitor feeding device comprises a liquid supply tank and a feeding mechanism, the feeding mechanism is used for extracting the scale inhibitor from the liquid supply tank and feeding the scale inhibitor into the circulating liquid tank.
[0010] Specifically, the feeding mechanism comprises a containing cavity, two screw rods in mutual cooperation and sealing are arranged in the containing cavity, a driving part is arranged on one side of the containing cavity, the driving part is used for driving the two screw rods to rotate towards each other, the containing cavity is communicated with the liquid supply tank, an outlet pipe is arranged at one end of the containing cavity away from the driving part, and the outlet end of the outlet pipe is arranged at the upper opening position of the circulating liquid tank.
[0011] Specific, further including ozone generating device, the pump gas end of the ozone generating device is connected with the liquid system of the spray system.
[0012] Specific, the upper gas outlet position of the washing tower main body is provided with a metal honeycomb catalyst layer, and an activated carbon filter layer is arranged between the metal honeycomb catalyst layer.
[0013] Specific, further comprising a sealing plate, the sealing plate is provided with a liquid inlet, the liquid outlet pipe is inserted into the liquid inlet position and is sealed with liquid inlet matched arrangement, the sealing plate is further provided with a gas exchange port, and the metal honeycomb catalytic filter layer is arranged at the gas exchange port position.
[0014] Specific, further comprising an electromagnetic scale inhibition device, and the electromagnetic scale inhibition device is arranged on the return pipe.
[0015] Specific, the liquid level sensor is arranged in the circulating liquid tank, the circulating liquid tank is connected with an external liquid supplementing system, and the liquid supplementing system is used for injecting cleaning liquid into the circulating liquid tank.
[0016] Specific, the bottom position of the circulating liquid tank is further connected with a blowdown pipeline, and the liquid inlet position of the external liquid supplementing system on the circulating liquid tank is at least higher than the liquid inlet position of the blowdown pipeline.
[0017] Compared with the prior art, the beneficial effects achieved by the utility model are as follows:
[0018] The utility model discloses a circulating liquid tank is additionally arranged below the washing tower, the spray circulating system is utilized to the recycling of washing liquid, and the automatic addition of scale inhibitor prevents crystallization and scale formation of waste liquid from the washing tower, and the influence of pipe blockage caused by scale formation is prevented, the service life of the circulating spray system is prolonged, and cleaning liquid resources can be effectively saved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the overall structure schematic view of the washing system provided by the utility model embodiment;
[0020] Figure 2 It is the side view of the washing system provided by the utility model embodiment;
[0021] Figure 3 It is the A-A direction section view of the washing system provided by the utility model Figure 2 Embodiment;
[0022] Reference signs: 1, washing tower main body;2, circulating liquid tank;3, circulating pump;4, return pipe;5, electromagnetic scale inhibition device;6, metal honeycomb catalyst layer;7, ozone generating device;8, feeding mechanism;9, liquid supply tank;10, sealing plate;11, liquid outlet pipe;12, metal honeycomb catalytic filter layer. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Example:
[0027] This utility model provides a tower-tank separation washing system for spraying circulating washing liquid in a washing tower. This saves washing liquid resources and reduces the risk of blockages in the circulation pipeline, thus improving resource conservation and the reliability of the circulation system. To achieve the system's structural functions, the system includes at least a washing tower body 1, with an air inlet at the bottom and a spray system located at the upper part of the interior; a circulating chemical tank 2, connected to the bottom of the washing tower body 1, for collecting waste liquid discharged from the bottom of the washing tower body 1 and providing a basic reaction vessel for treating the washing liquid; a circulating pump 3 and a return pipe 4 are provided, with the inlet of the circulating pump 3 connected to the circulating chemical tank 2. Figure 1As shown, a return pipe 4 is provided to connect the circulating pump 3 and the spray system. The circulating pump 3 pumps the cleaning solution in the circulating chemical tank 2 back into the spray system, effectively saving cleaning solution resources. To prevent scale formation caused by calcium or magnesium ions from clogging the circulating pipes and affecting the operation of the spray system during long-term operation, a scale inhibitor dosing device is also provided in the system. This device includes a supply tank 9 and a dosing mechanism 8. The dosing mechanism 8 is used to extract the scale inhibitor from the supply tank 9 and add it to the circulating chemical tank 2. By adding scale inhibitor to the circulating system, scale formation in the system pipes during the circulating spray process can be prevented from affecting the normal operation of the system, thus saving resources and improving the operational stability of the circulating system. Alternatively, large particulate impurities in the liquid circulation system can be filtered out by installing an additional filter device in the pipeline system.
[0028] This utility model provides a tower-tank separation washing system. Considering the actual needs of the cleaning fluid, it is not advisable to add too little or too much descaling agent. To control the supply of descaling agent, a dispensing mechanism 8 is provided, including a receiving cavity. Two mutually sealing screws are installed within the receiving cavity. A drive unit is provided on one side of the receiving cavity to drive the two screws to rotate in opposite directions, thereby extruding the descaling agent solvent that moves into the screw gap. The structure can be referenced from a twin-screw extruder. In this design, the receiving cavity is connected to the supply tank 9, and a liquid outlet pipe 11 is provided at the end of the receiving cavity away from the drive unit. The liquid outlet end of the liquid outlet pipe 11 is located at the upper opening of the circulating liquid tank 2. This structure controls the extrusion amount of descaling agent by controlling the rotation amplitude and angle of the screws. Precise control can be achieved by using an encoder or servo motor, or by setting a detection mechanism to detect the conductivity of the cleaning fluid to determine whether the descaling agent is sufficient. This allows for automatic control of the descaling agent supply, facilitating precise control.
[0029] This utility model provides a tower-tank separation washing system. In order to facilitate further cleaning of microorganisms, organic matter and some viruses in the cleaning liquid, the system also includes an ozone generator 7. The pump end of the ozone generator 7 is connected to the liquid circuit system where the spray system is located. The cleaning of these substances is achieved by pumping ozone into the liquid supply system.
[0030] The present invention provides a tower-tank separation type washing system. Considering that ozone is not convenient to be directly released into the environment when it has not fully reacted, it is necessary to decompose the ozone before it is released. Therefore, a metal honeycomb catalyst layer 6 can be provided at the air outlet position above the main body 1 of the washing tower. This catalyst layer is used to catalyze the decomposition of ozone into oxygen. In order to facilitate the removal of some other adsorbable impurities, an activated carbon filter layer can be provided between the metal honeycomb catalyst layer 6. Considering that some ozone may still be emitted from the open environment of the circulating liquid tank 2 when ozone is supplied, the device here also includes a sealing plate 10. The sealing plate 10 is used to seal the opening of the circulating liquid tank 2. An inlet is provided on the sealing plate 10, and the outlet pipe 11 is inserted at the inlet and sealed to prevent air leakage when supplying descaling agent. However, in order to ensure that the circulating liquid tank 2 generates excessive negative pressure to affect the liquid adsorption supply, a gas exchange port can also be provided on the sealing plate 10. A metal honeycomb catalytic filter layer 12 is provided at the gas exchange port to prevent ozone from being emitted directly without treatment.
[0031] This utility model provides a tower-tank separation washing system. To further reduce the impact of scale formation in the pipeline, the system also includes an electromagnetic scale inhibitor 5, which is installed on the return pipe 4. The electromagnetic device generates an alternating electromagnetic field to interfere with the crystallization process of calcium and magnesium ions in the water, causing them to exist in a non-crystalline form instead of depositing on the equipment surface, thereby effectively preventing scale formation.
[0032] This utility model provides a tower-tank separation washing system. To avoid insufficient cleaning fluid or to facilitate the injection of a certain amount of cleaning fluid, a liquid level sensor is installed in the circulating liquid tank 2, and the circulating liquid tank 2 is connected to an external replenishment system. The replenishment system is used to inject cleaning fluid into the circulating liquid tank 2. To periodically replace the cleaning fluid or remove contaminants from the cleaning fluid, a drain pipe is also connected to the bottom of the circulating liquid tank 2. The inlet of the external replenishment system on the circulating liquid tank 2 is positioned at least higher than the inlet of the drain pipe. Both pipes can be opened simultaneously to achieve cleaning of the circulating liquid tank 2 and replacement of the liquid.
[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A tower-tank separation washing system, characterized in that, include: The main body of the scrubbing tower (1) has an air inlet at the bottom and a spray system at the top inside; A circulating liquid tank (2) is connected to the lower part of the scrubbing tower body (1) to collect waste liquid discharged from the lower part of the scrubbing tower body (1); A circulating pump (3) and a return pipe (4) are provided. The inlet end of the circulating pump (3) is connected to the circulating medicine tank (2). The return pipe (4) is used to connect the circulating pump (3) and the spraying system. The scale inhibitor dispensing device includes a supply tank (9) and a dispensing mechanism (8), wherein the dispensing mechanism (8) is used to extract scale inhibitor from the supply tank (9) and dispense the scale inhibitor into the circulating drug tank (2).
2. The tower-tank separation washing system according to claim 1, characterized in that, The dispensing mechanism (8) includes a receiving cavity, in which two screws are provided that cooperate and seal with each other. A driving part is provided on one side of the receiving cavity, which is used to drive the two screws to rotate in opposite directions. The receiving cavity is connected to the liquid supply tank (9). A liquid outlet pipe (11) is provided at the end of the receiving cavity away from the driving part. The liquid outlet end of the liquid outlet pipe (11) is located at the opening position above the circulating medicine tank (2).
3. The tower-tank separation washing system according to claim 2, characterized in that, It also includes an ozone generator (7), the pump end of which is connected to the liquid circuit system where the spraying system is located.
4. The tower-tank separation washing system according to claim 3, characterized in that, A metal honeycomb catalyst layer (6) is provided at the air outlet position above the main body (1) of the washing tower, and an activated carbon filter layer is provided between the metal honeycomb catalyst layer (6).
5. A tower-tank separation washing system according to claim 3, characterized in that, It also includes a sealing plate (10), on which a liquid inlet is provided, and a liquid outlet pipe (11) is inserted at the liquid inlet and sealed to the liquid inlet. The sealing plate (10) is also provided with a gas exchange port, and a metal honeycomb catalytic filter layer (12) is provided at the gas exchange port.
6. The tower-tank separation washing system according to claim 1, characterized in that, It also includes an electromagnetic scale inhibitor (5), which is installed on the return pipe (4).
7. The tower-tank separation washing system according to claim 1, characterized in that, A liquid level sensor is installed in the circulating medicine tank (2). The circulating medicine tank (2) is connected to an external replenishment system. The replenishment system is used to inject cleaning solution into the circulating medicine tank (2).
8. A tower-tank separation washing system according to claim 7, characterized in that, The bottom of the circulating medicine tank (2) is also connected to a sewage pipe, and the inlet of the external replenishment system on the circulating medicine tank (2) is at least higher than the inlet of the sewage pipe.