Multi-channel alkylation reactor
By designing a multi-channel alkylation reactor and utilizing a drip storage tank and a sealed support structure, the safety hazards caused by the direct dripping of ammonia aqueous solution were solved, achieving safety, stability, and ease of operation in the alkylation reaction.
Patent Information
- Application Number
- CN202423245671.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing alkylation reactors, when ammonia-water solution is poured in, the ammonia-water solution drips into the reactor, which may cause direct contact and lead to irreversible safety accidents.
A multi-channel alkylation reactor is designed, employing a drip storage tank, a sealed support, and a dripper structure to ensure that the ammonia-water solution drips slowly and mixes with the alkyl source solution, avoiding violent reactions. The liquid flow is controlled by an electromagnetic valve, and precise temperature control is achieved by combining a stirrer and a temperature sensor.
The safety and stability of the alkylation reaction were achieved, mutual interference of the reaction environment was avoided, and the simplicity and safety of the operation were ensured.
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Figure CN223818641U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to alkylating reaction equipment technical field, concretely to a kind of multi-channel alkylating reactor. BACKGROUND
[0002] Alkylating reactor is a kind of chemical reaction method, to carry out the equipment of alkylating reaction on organic molecule, it is mainly used for organic synthesis, to change the nature of organic matter.Alkylating reactor works principle is saturated hydrocarbon (for example alkane) under the action of catalyst, through the combination of dehydrogenation, alkylating reaction, to generate a series of organic compounds, to change the nature of organic matter.
[0003] The utility model discloses an alkylating reactor (CN211026270U), including first reation kettle and second reation kettle, first reation kettle includes first kettle body and first kettle cover, be equipped with inlet pipe and feed pipe on first kettle cover, inlet pipe is connected with nitrogen tank equipped with aeration pump;The first reation kettle is jacketed electric heating reation kettle, temperature sensing probe is mounted on the inner side wall of first kettle body, and temperature sensing probe is connected with the electronic temperature regulator of first kettle body;Second reation kettle is heat conducting oil heating reation kettle, including second kettle body and second kettle cover, be equipped with exhaust pipe on second kettle cover, and exhaust pipe is connected with suction pump, and the inside of second kettle body is equipped with temperature detector, and temperature detector is connected with the temperature control device of second reation kettle;First reation kettle and second reation kettle are connected by the liquid transfer pipe with valve.The jacketed electric heating reation kettle and heat conducting oil reation kettle are combined, kettle body is equipped with temperature sensing and temperature controller, and the temperature required in alkylating reaction in different stages is accurately controlled.But in use, when pouring ammonia water solution, the ammonia water solution is a drop shape and falls into the stock solution of reation kettle, since effective chemical reaction is to avoid direct collision contact, in effective reaction, this kind of reaction can cause irreversible safety accident, and bring trouble to user.
[0004] For this purpose, we propose a kind of multi-channel alkylating reactor. SUMMARY
[0005] The utility model is directed to provide a kind of multi-channel alkylating reactor, to solve the problems raised in the above background art.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: A kind of multi-channel alkylation reactor, including first reaction kettle, second reaction kettle and drop storage tank, reaction kettle includes first reaction kettle and second reaction kettle, and the lower end of first reaction kettle is communicated with electromagnetic valve, the second reaction kettle and first reaction kettle structure are identical, the upper end of first reaction kettle is equipped with left sealing support of sealed protection, the upper end of second reaction kettle is equipped with right sealing support of sealed protection, and side support is embedded between right sealing support and left sealing support, the front end of left sealing support is equipped with drop storage tank, and one end of drop storage tank is communicated with ammonia water solution conveying pipeline, the lower end of drop storage tank is communicated with liquid storage head, and the lower end of liquid storage head is communicated with drop head.
[0007] Preferably, the end of the side support is welded with a pipe rack matching the size of the right sealing support and the left sealing support, and a through hole is formed in the inner wall of the pipe rack for the pipeline to access.
[0008] Preferably, the inner diameter of the through hole matches the outer diameter of the original liquid three-way pipe, and the pipe rack fixes the original liquid three-way pipe through the through hole.
[0009] Preferably, the drop head is attached to the inner wall of the reaction kettle, and the inner wall of the reaction kettle is equipped with a cooling pipe, a thermocouple and a temperature sensor, and the temperature sensor detects the environment inside the reaction kettle.
[0010] Preferably, the cooling pipe and the thermocouple heat and cool the reaction kettle.
[0011] Preferably, the electromagnetic valve is connected to the liquid conveying pipeline away from the lower end of the first reaction kettle, and the liquid conveying pipeline is controlled by the electromagnetic valve, and the first reaction kettle is connected to the second reaction kettle through the electromagnetic valve and the liquid conveying pipeline.
[0012] Preferably, one end of the right sealing support is connected to the original liquid three-way pipe conveying alkyl original liquid, one end of the original liquid three-way pipe is inserted into the first reaction kettle, and the other end of the original liquid three-way pipe is inserted into the second reaction kettle along the right sealing support.
[0013] Preferably, a butt joint pipeline is arranged on one side of the right sealing support, and a liquid conveying pipeline is inserted into the inner wall of the butt joint pipeline, and a liquid phase conveying pipeline is connected to the original liquid three-way pipe.
[0014] Preferably, a stirrer is arranged in the middle of the right sealing support and the left sealing support, and a stirring shaft is connected to the bottom of the stirrer, and a blade is installed at the lower end of the stirring shaft.
[0015] Compared with the prior art, the beneficial effects of the utility model are: when the multi-channel alkylation reactor is used, the processing mode is simple to operate, meanwhile, in the alkylation reaction, each reaction environment is closed, the reaction environments are prevented from interfering with each other, the drip head is attached to the inner wall of the reaction kettle, the ammonia water solution is ensured to be fused with the alkyl stock solution in the liquid flowing state, and the event of liquid rapid dripping and violent reaction with the stock solution is avoided.
[0016] The side support is used for fixing the right sealing support and the left sealing support, and ensures that the right sealing support and the left sealing support have high connection strength and sealing performance.
[0017] The temperature adjusting system is simple to operate, convenient and practical, and meets the needs of users for adjusting the internal environment. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0019] Figure 2 It is an inner wall structure schematic view of the reaction kettle of the utility model;
[0020] Figure 3 It is a right sealing support structure schematic view of the utility model;
[0021] Figure 4 It is a side support structure schematic view of the utility model.
[0022] In the drawing: 1, first reaction kettle; 11, electromagnetic valve; 12, liquid delivery pipeline; 2, second reaction kettle; 3, left sealing support; 31, right sealing support; 32, catalytic liquid delivery pipeline; 33, butt joint pipeline; 34, liquid phase delivery pipeline; 4, side support; 41, pipe support; 42, through hole; 5, liquid drop storage tank; 51, ammonia water solution delivery pipeline; 52, liquid storage head; 53, drip head; 6, cooling pipe; 7, electric heating couple; 8, temperature sensor; 9, stirrer; 91, stirring shaft; 92, blade; 10, stock solution three-way pipe. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of multi-channel alkylation reactor, including first reaction kettle 1, second reaction kettle 2 and drop storage tank 5, reaction kettle includes first reaction kettle 1 and second reaction kettle 2, and the lower end of first reaction kettle 1 is communicated with electromagnetic valve 11, second reaction kettle 2 and first reaction kettle 1 structure are identical, the upper end of first reaction kettle 1 is erected with left sealing support 3 of sealed protection, the upper end of second reaction kettle 2 is erected with right sealing support 31 of sealed protection, and right sealing support 31 and left sealing support 3 are embedded with side bracket 4, the front end of left sealing support 3 is erected with drop storage tank 5, and one end of drop storage tank 5 is communicated with ammonia gas aqueous solution conveying pipeline 51, the lower end of drop storage tank 5 is communicated with liquid storage head 52, and the lower end of liquid storage head 52 is communicated with drop head 53, the end of side bracket 4 is welded with pipe rack 41 with the size of right sealing support 31 and left sealing support 3 mutually matched, and the inner wall of pipe rack 41 is equipped with through-hole 42 for pipeline access, the inner diameter of through-hole 42 and the outer diameter of raw liquid three-way pipe 10 are mutually matched, and pipe rack 41 is fixed to raw liquid three-way pipe 10 by through-hole 42, this side bracket 4 as auxiliary support component, right sealing support 31 and left sealing support 3 are fixed, ensure that both have higher connection strength and sealing property between them, while the pipe rack 41 as the support component to pipeline, raw liquid three-way pipe 10 is constrained and protected, ensure that raw liquid three-way pipe 10 can accurately communicate with liquid phase conveying pipeline 34 and install.
[0025] Drop head 53 is attached along the inner wall of reaction kettle, and the inner wall of reaction kettle is erected with cooling pipe 6, thermocouple 7 and temperature sensor 8, and temperature sensor 8 detects the environment in reaction kettle, cooling pipe 6 and thermocouple 7 heat and cool the reaction kettle, and cooling pipe 6, thermocouple 7 and temperature sensor 8 are respectively installed in the interior of first reaction kettle 1 and second reaction kettle 2, in alkylation reaction, the internal environment is accurately detected by temperature sensor 8, and then the internal environment is regulated by cooling pipe 6 and thermocouple 7, when internal cooling is required, only need to start cooling liquid pump, cooling liquid flows into cooling pipe 6 by pressurization, and the reaction kettle is cooled by heat exchange treatment, when internal environment needs to be heated, only need to control thermocouple 7 to heat, the internal environment of reaction kettle rapidly rises, the temperature regulating system is simple in operation, convenient and practical, and meets the needs of users to adjust the internal environment.
[0026] The electromagnetic valve 11 is communicated with the liquid delivery pipeline 12 away from the lower end of the first reaction kettle 1, and the liquid delivery pipeline 12 is controlled by the electromagnetic valve 11. The first reaction kettle 1 is communicated with the second reaction kettle 2 through the electromagnetic valve 11 and the liquid delivery pipeline 12. The first reaction kettle 1 is used as a primary reaction tank. When the alkyl liquid is poured into the first reaction kettle 1 through the alkyl liquid three-way pipe 10, the ammonia water solution is delivered to the liquid storage tank 5 through the ammonia water solution delivery pipeline 51. The liquid storage tank 5 stores the ammonia water solution and delivers it to the liquid storage head 52 through the liquid gravity. The ammonia water solution slowly falls from the dripping head 53. Since the dripping head 53 is attached to the inner wall of the reaction kettle, the ammonia water solution is in a liquid flow state and is mixed with the alkyl liquid to avoid the event of rapid liquid dripping and violent reaction with the liquid. When the alkyl liquid and the ammonia water solution are initially reacted to produce a mixed solution, the mixed solution can be delivered to the second reaction kettle 2 through the liquid delivery pipeline 12 for further processing. This processing method is simple, and the reaction environment in the alkylation reaction is closed to prevent mutual interference of the reaction environment.
[0027] The alkyl liquid three-way pipe 10 is communicated with one end of the right sealing support 31, and the other end of the alkyl liquid three-way pipe 10 is inserted into the first reaction kettle 1 and the second reaction kettle 2 along the right sealing support 31. The right sealing support 31 is provided with a butt joint pipeline 33 on one side, and the butt joint pipeline 33 is inserted with a liquid delivery pipeline 12. The liquid phase delivery pipeline 34 is communicated with the middle part of the right sealing support 31, and the liquid phase delivery pipeline 34 is communicated with the alkyl liquid three-way pipe 10. The right sealing support 31 and the left sealing support 3 are provided with a stirrer 9 in the middle part, and the stirrer 9 is connected with a stirring shaft 91 at the bottom. The lower end of the stirring shaft 91 is provided with a blade 92. The stirrer 9 is used as a stirring system, and one set is arranged in the first reaction kettle 1 and the second reaction kettle 2 respectively. The stirring system is used to fully process the mixed solution to meet the mixing demand of the alkylation reaction.
[0028] Working principle: for this kind of multi-channel alkylation reactor first when the liquid three-way pipe 10 will alkyl liquid into the first reactor 1, its ammonia aqueous solution is transported to the liquid storage tank 5 through ammonia aqueous solution pipeline 51, the liquid storage tank 5 stores ammonia aqueous solution, which is transported to the liquid head 52 under the action of liquid gravity, and then slowly falls from the dripping head 53. Since the dripping head 53 is attached along the inner wall of the reactor, it is ensured that the ammonia aqueous solution is in a liquid flowing state and is mixed with the alkyl liquid. Start the stirrer 9, the stirrer 9 drives the stirring shaft 91 to rotate, and the blade 92 stirs and mixes the mixed liquid. When the alkyl liquid and ammonia aqueous solution are initially reacted to produce a mixed liquid, further processing is required. The mixed liquid can be transported from the liquid pipeline 12 to the second reactor 2 by pump pressure. The mixed liquid flows into the second reactor 2 at the liquid head 52 of the butt joint pipeline 33, and the dripping head 53 drips into the second reactor 2. At the same time, the catalyst liquid conveying pipeline 32 is opened, the catalyst liquid is poured, and the mixed solution is further processed. Finally, the required organic compound is obtained, and the organic compound is stored.
Claims
1. A multi-channel alkylation reactor, comprising a first reaction vessel (1), a second reaction vessel (2), and a droplet storage tank (5), characterized in that: The reactor includes a first reactor (1) and a second reactor (2), and the lower end of the first reactor (1) is connected to an electromagnetic valve (11). The second reactor (2) and the first reactor (1) have the same structure. The upper end of the first reactor (1) is equipped with a left sealing support (3) for sealing protection, and the upper end of the second reactor (2) is equipped with a right sealing support (31) for sealing protection. A side support (4) is embedded between the right sealing support (31) and the left sealing support (3). A drip storage tank (5) is mounted at the front end of the left sealing support (3), and one end of the drip storage tank (5) is connected to an ammonia aqueous solution delivery pipe (51). The lower end of the drip storage tank (5) is connected to a liquid storage head (52), and the lower end of the liquid storage head (52) is connected to a dripper (53).
2. The multi-channel alkylation reactor according to claim 1, characterized in that: The end of the side support (4) is welded with a pipe rack (41) that matches the size of the right sealing support (31) and the left sealing support (3), and the inner wall of the pipe rack (41) is provided with a through hole (42) for pipe access.
3. The multi-channel alkylation reactor according to claim 2, characterized in that: The inner diameter of the through hole (42) matches the outer diameter of the original liquid tee pipe (10), and the pipe rack (41) fixes the original liquid tee pipe (10) through the through hole (42).
4. A multi-channel alkylation reactor according to claim 1, characterized in that: The dripper (53) is attached to the inner wall of the reactor, and the inner wall of the reactor is equipped with a cooling pipe (6), a thermocouple (7) and a temperature sensor (8), and the temperature sensor (8) detects the environment inside the reactor.
5. A multi-channel alkylation reactor according to claim 4, characterized in that: The cooling pipe (6) and the thermocouple (7) heat and cool the reactor.
6. A multi-channel alkylation reactor according to claim 1, characterized in that: The lower end of the electromagnetic valve (11) away from the first reactor (1) is connected to a liquid delivery pipe (12), and the liquid delivery pipe (12) is controlled to open and close by the electromagnetic valve (11). The first reactor (1) is connected to the second reactor (2) through the electromagnetic valve (11) and the liquid delivery pipe (12).
7. A multi-channel alkylation reactor according to claim 1, characterized in that: One end of the right sealing bracket (31) is connected to a raw liquid three-way pipe (10) for conveying alkyl raw liquid, and one end of the raw liquid three-way pipe (10) is inserted into the first reactor (1), and the other end of the raw liquid three-way pipe (10) is inserted into the second reactor (2) along the right sealing bracket (31).
8. A multi-channel alkylation reactor according to claim 7, characterized in that: A docking pipe (33) is installed on one side of the right sealing bracket (31), and an infusion pipe (12) is inserted into the inner wall of the docking pipe (33). A liquid phase delivery pipe (34) is connected to the middle of one side of the right sealing bracket (31), and the liquid phase delivery pipe (34) is connected to the original liquid tee pipe (10).
9. A multi-channel alkylation reactor according to claim 1, characterized in that: A stirrer (9) is mounted in the middle of both the right sealing bracket (31) and the left sealing bracket (3), and a stirring shaft (91) is keyed to the bottom of the stirrer (9). A blade (92) is installed at the lower end of the stirring shaft (91).
Citation Information
Patent Citations
Alkylation reactor
CN211026270U